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DTDAUTO TECHNOLOGY TEAM, INSTITUTE OF PHYSICS, VIETNAM – EDITED 23/03/2020 

www.dtdauto.com 

1

DEFINITION OF ACRONYMS 

No. 

ACRONYMS 

DESCRIPTION 

MOTOBOX 

Technical data box for motorcycle repair 

MT006-LINK 

Signal cable used to transfer data 

INPUT 

Input signal of ECM 

OUTPUT 

Ouput signal of ECM 

VSS Signal 

ECM input signal from vehicle speed sensor 

CKP (1) Signal 

ECM input signal from CKP sensor (1 teeth) 

CKP (9) Signal 

ECM input signal from CKP sensor (9 teeths) 

CKP (11) Signal 

ECM input signal from CKP sensor (11 teeths) 

MAP Signal 

ECM input signal from manifold air pressure sensor 

10 

TP Signal 

ECM input signal from throttle position sensor 

11 

TA Signal 

ECM input signal from intake air temperature sensor 

12 

TW Signal 

ECM input signal from engine temperature sensor 

13 

O2 Signal 

ECM input signal from O2 sensor 

14 

IGPLS Signal 

ECM output signal control ignition coil 

15 

INJ Signal 

ECM output signal control injector 

16 

ON/OFF Signal 

ECM output signal 

(ON/OFF signal)

 

17 

FLR ON/OFF 

ECM output signal control fuel pump 

(ON/OFF signal)

 

18 

ODO 

Odometer 

19 

ODO BOARD 

Auxiliary circuit board used for odometer programming 

Summary of Contents for MOTOBOX

Page 1: ...hs 8 CKP 11 Signal ECM input signal from CKP sensor 11 teeths 9 MAP Signal ECM input signal from manifold air pressure sensor 10 TP Signal ECM input signal from throttle position sensor 11 TA Signal E...

Page 2: ...ple days for the purchase new replacement parts as sensors for ECT EOT MAF MAP TPS O2S CKP IACV Injectors and ECU Moreover electronic repairman for motorcycle and scooters need to have signal pulse ge...

Page 3: ...MOTOBOX used for motorcycle repair workshop and professional training vocation to repair programmable electrical systems in Vietnam and other countries around the world The product designed beautiful...

Page 4: ...PORT FUNCTION PC MOTOSCAN EASYKEY Used to connect to MOTOSCAN EASYKEY or COMPUTER SD CARD Memory card slot DLC Used to connect to DLC diagnostic connector SIM ADJ Used to adjust voltage for signal sim...

Page 5: ...AL This function used to simulate INPUT and OUTPUT signals of ECM for almost PGM FI FI motorcycles Note Instruction below for MOTOSCAN you do the same steps for EASYKEY NOTES You supply power for MOTO...

Page 6: ...NSTITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 6 Step 2 Select SIGNAL SIMULATION menu then press Select OK the screen display as below You use MT0006 LINK cable to connect between MOTOB...

Page 7: ...imulate ignition signal or CKP signal on motorcycle you must remove the spark plug out of engine to have not ignition in the combustion chamber incorrect ignition timing can cause mechanical troubles...

Page 8: ...displays simulation signals Press Shift Up Down button to view list of signals you select signal type that you need simulate then press Select OK button Example CKP signal Step 4 Use 4 or 6 button to...

Page 9: ...23 03 2020 www dtdauto com 9 Example Decrease or increase engine speed Step 5 Use the simulation signals to generate at output of MOTOBOX for diagnosis and ECU repair You view below image GND IGPLS I...

Page 10: ...can use MOTOSCAN for other purposes VI ADJUST ODOMETER Note Instruction below for MOTOSCAN you do the same steps for EASYKEY a Adjust Odometer This function used to adjust ODO value on LCD screen whe...

Page 11: ...on the screen displays list of motorcycle manufacturers Step 3 Select manufacturer Example HONDA then press Select OK button The screen displays connection guide to motorcycle You could ignore this re...

Page 12: ...iet Nam You select VIET NAM menu then press Select OK button Step 5 Screen display list of motorcycle models Select model to adjust Example LEAD 125 then press Select OK button NOTES You must choose r...

Page 13: ...STITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 13 Step 6 The screen displays function table Press Shift Down button to select ODO CORRECTION function then press Select OK button Step 7 T...

Page 14: ...DTDAUTO TECHNOLOGY TEAM INSTITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 14 Use ET0006 LINK cable to connect between MOTOBOX and MOTOSCAN then press Select OK to continue...

Page 15: ...with MOTOBOX or MT0006 LINK cable is faulty or communicating between MOTOSCAN and MOTOBOX has been lost synchronization then the screen displays as below If the memory card is faulty or do not have me...

Page 16: ...16 In case of the screen displays as below you need contact to DTDAuto to be supported and updated data Step 8 The screen display IC type of odometer Example IC type is 93C66 You must remove dashboard...

Page 17: ...TECHNOLOGY TEAM INSTITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 17 You use solder machine to solder connectors of ODO cable with solder points on circuit board of odometer then press Se...

Page 18: ...DTDAUTO TECHNOLOGY TEAM INSTITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 18...

Page 19: ...UTO TECHNOLOGY TEAM INSTITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 19 Step 9 The screen displays function table Press v button to select CORRECT ODO VALUE menu then press Select OK but...

Page 20: ...lue that you need change Press v button to change ODO value and then press Select OK button If the screen displays as below You need check the solder connection between auxiliary circuit board ODO BOA...

Page 21: ...upply power to odometer to check ODO value If adjustment value is not incorrect such as expected then check motorcycle model and to do back from Step 5 b Write ODO origin data When you check odometer...

Page 22: ...upgrade software inside MCU firmware of HONDA PIAGGIO and YAMAHA motorcycles HONDA AIRBLADE 125 LEAD 125 SH MODE 125 VISION 110 PIAGGIO VESPA ECM types are IC AC19I AC20I AC24I AC25I AC27I AC32I MIU...

Page 23: ...DTDAUTO TECHNOLOGY TEAM INSTITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 23 Step 2 Select Connect to vehicle menu from the main interface of screen and then press Select OK...

Page 24: ...s Select OK button the screen displays motorcycle manufacturers Step 4 Select manufacturer Example HONDA then press Select OK Step 5 The screen displays connection guide to motorcycle You check the co...

Page 25: ...screen displays list of HONDA markets You press Shift up and down button to select market Example Vietnam then press Select OK Step 6 The screen displays list of motorcycle models Example LEAD 125 Pr...

Page 26: ...dauto com 26 Step 7 The screen displays as below You ignore this report and press Select OK to continue because MOTOBOX connected to MOTOSCAN Step 8 When MOTOBOX connected to ECM of motorcycle the scr...

Page 27: ...CM of motorcycle then you should update a new version for ECM If software version in MOTOBOX like as version in ECM of motorcycle that ECM software is faulty then you need update software for ECM Step...

Page 28: ...screen displays the request NOTE When you are programming ECM you do not turn off ignition key or disconnect battery These can make error data inside ECM so you must check power before program ECM the...

Page 29: ...check connection and repeat the checking steps Disconnect DLC cable between DLC diagnostic connector on motorcycle and MOTOBOX Reset the supply power for MOTOBOX unplug power cable for 30 seconds then...

Page 30: ...rite ODO origin data 21 VII UPGRADE MCU FOR ECM OF HONDA PIAGGIO YAMAHA 22 ___________________________________________ DTDAUTO TECHNOLOGY TEAM Phone 84 43 7845426 84 913001792 Address 1 No D1 93 Alley...

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