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DT SWISS SPLINE WHEEL, Technical Manual

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DT SWISS SPLINE WHEEL Technical Manual Download Page 15

SPLINE Wheels - Technical Manual

15

REMOVING END CAPS, FREEWHEEL BODY AND FREEWHEEL SYSTEM

1.  Pull off both end caps by hand.
If the end caps cannot be pulled off by hand, clamp 

the end caps carefully into a vise with ground 

clamping jaws and pull the hub / wheel upwards.

2.  Pull the freewheel body off the hub.

3.  Remove springs, ratchets and spacer from the 

hub.

Summary of Contents for SPLINE WHEEL

Page 1: ...SPLINE WHEELS TECHNICAL MANUAL V2022 03...

Page 2: ...onverting the end caps on the rear wheel 11 3 HUB MAINTENANCE 13 3 1 Service intervals 13 3 2 Safety 13 3 3 Rear hub maintenance with Ratchet and Ratchet LN system 14 3 4 Maintenance of the rear wheel...

Page 3: ...erienced user the possibility to carry out minor service work himself If you have any doubts about your own abilities you should definitely contact an expert or a DT Swiss Service Center Any warranty...

Page 4: ...the discretion of the user If components are damaged by the usage of differing tools the user is liable DT Swiss special tools are precision tools Damage free mounting and dismounting of the componen...

Page 5: ...END CAPS OVERVIEW 1 2 1 end cap non drive side 2 end cap drive side You can find the possible conversion options for your wheel at dtswiss com en support product support REQUIRED WEARING PARTS AND MA...

Page 6: ...into a vise with ground clamping jaws and pull the hub wheel upwards 2 Clean both end caps and ball bearings with a dry cloth 3 Grease the bearings and the inner surface of both end caps 4 Put on the...

Page 7: ...You can find the possible conversion options for your wheel at dtswiss com en support product support REQUIRED TOOLS Tools Specification Quantity Article number Tool set 350 15 mm includes 1 HWTXXX00...

Page 8: ...ch the ball bearing while the end caps are being levered out 1 Insert the mounting pin into one of the end caps Risk of damage see note 2 Push the mounting pin downwards see picture 3 Remove end cap a...

Page 9: ...d cap non drive side Push the end cap with cover onto the small diameter of the installation cylinder end cap drive side Fit the end cap with cover onto the large diameter of the installation cylinder...

Page 10: ...r 12 mm and 5 mm axes plug in end caps are fitted instead of the pressed on end caps 1 Grease the bearings and the inner surface of both end caps 2 Put on the left and the right end cap The shorter en...

Page 11: ...1 end cap non drive side 2 end cap drive side You can find the possible conversion options for your wheel at dtswiss com en support product support REQUIRED WEARING PARTS AND MATERIALS Wearing parts M...

Page 12: ...ly into a vise with ground clamping jaws and pull the hub wheel upwards 2 Clean both end caps and ball bearings with a dry cloth 3 Grease both bearings and the inner side of both end caps 4 Put on the...

Page 13: ...rain mud snow as required Full hub service see Technical Manual at dtswiss com Under normal operating conditions 12 months in extreme operating conditions frequent riding in rain mud snow as required...

Page 14: ...6 1 1 end cap non drive side 4 ratchet 2 spacer 5 freewheel body 3 spring 6 end cap drive side REQUIRED WEARING PARTS AND MATERIALS Wearing parts Materials Specification Quantity Article number DT Swi...

Page 15: ...HEEL SYSTEM 1 Pull off both end caps by hand If the end caps cannot be pulled off by hand clamp the end caps carefully into a vise with ground clamping jaws and pull the hub wheel upwards 2 Pull the f...

Page 16: ...ually starts at the outer circumference and shows itself by strongly flattened edges with uneven wear In case of heavy wear the ratchets must be changed immediately 3 Check the freewheel body for dama...

Page 17: ...aling Only apply a thin even layer of grease Only use the red DT Swiss special grease 1 Apply DT Swiss special grease evenly to the outer and the inner toothing of the ratchets using a fine brush For...

Page 18: ...rest with its small diameter on the ratchet PUTTING ON THE FREEWHEEL BODY AND THE END CAPS 1 Put the freewheel body onto the hub 2 Check if the freewheel body can be turned and if the ratchets are eng...

Page 19: ...end caps by hand CHECK THE FUNCTIONALITY 1 Turn the freewheel body in both directions The freewheel body can be turned counterclockwise easily The ratchets engage audibly and perceptibly The freewheel...

Page 20: ...on drive side 4 loose ratchet 7 freewheel body 2 threaded ratchet 5 spring 8 end cap drive side 3 spacer 6 washer REQUIRED WEARING PARTS AND MATERIALS Wearing parts Materials Specification Quantity Ar...

Page 21: ...HEEL SYSTEM 1 Pull off both end caps by hand If the end caps cannot be pulled off by hand clamp the end caps carefully into a vise with ground clamping jaws and pull the hub wheel upwards 2 Pull the f...

Page 22: ...ually starts at the outer circumference and shows itself by strongly flattened edges with uneven wear In case of heavy wear the ratchets must be changed immediately 3 Check the freewheel body for dama...

Page 23: ...y not work The ratchets may slip during pedaling Only apply a thin even layer of grease Only use the red DT Swiss special grease 1 Apply DT Swiss special grease with a fine brush evenly on the face te...

Page 24: ...dy onto the hub 2 Check if the freewheel body can be turned and if the ratchets are engaging 3 Grease both bearings and the inner side of both end caps 4 Put on the left and the right end cap The shor...

Page 25: ...l body in both directions The freewheel body can be turned counterclockwise easily The ratchets engage audibly and perceptibly The freewheel body cannot be turned clockwise 2 Check the tightness of th...

Page 26: ...rectly fastened before each ride Rim brake wheels Remove any contaminations especially oil and traces of grease from the brake surfaces Check the degree of wear of the brake pads Remove any entrenched...

Page 27: ...er the tire nor the Tubeless Ready Tape must be removed The disadvantage of this method is that traces of the tool can often be seen on the nipple With the help of the DT Swiss nipple key the nipple c...

Page 28: ...ke sure that the spoke is not damaged and not scratched Flat spokes Flat spokes must also be held while the nipple is tightened and loosened This must be done with a spoke holder depending on the spok...

Page 29: ...pecially developed DT Squorx Pro Head ball head nipple in the direction of pull minimizing the risk of spoke breakage MOUNTING OF THE PHR SYSTEM 1 Grease the contact surface of the PHR washer and Squo...

Page 30: ...ITH CROSSED LACING OVERVIEW 1 2 3 4 5 1 nipple 4 spoke 2 PHR washer 5 hub 3 rim Not all wheels are equipped with PHR washers REQUIRED TOOLS Tools Specification Quantity Article number see 4 3 Changing...

Page 31: ...e to be replaced is still intact it can be cut with a cutter or similar 2 Cut spoke with a cutter if necessary a Release the spoke using a screw clamp b Cut the spoke carefully c Remove the screw clam...

Page 32: ...side and unthread the spoke to be changed red If the spoke cannot be pushed out of the hub flange the spoke crossing the opposite spoke and the spoke to be changed blue can also be loosened 7 Remove t...

Page 33: ...Wheels Technical Manual 33 4 6 REPLACING A SPOKE WITH RADIAL LACING OVERVIEW 1 2 3 1 nipple 2 rim 3 spoke REQUIRED TOOLS Tools Specification Quantity Article number see 4 3 Changing a spoke Basics on...

Page 34: ...spoke with nipple and PHR washer from the rim 3 Intact spoke Unscrew the nipple see 4 3 Changing a spoke Basics on page 27 4 Remove the spoke end from the hub 5 Attaching a new spoke 6 Screw on a new...

Page 35: ...SPLINE Wheels Technical Manual 35 8 Check the condition of the ball bearing 9 If heavily contaminated clean and lightly grease the bearings 10 Mount the end cap...

Page 36: ...Overview page 14 Ratchet EXP hub Overview page 20 Ball bearings are worn out Replace ball bearings Hub rotates stiffly Ball bearings are worn out Replace ball bearings Ball bearing non drive side too...

Page 37: ...m weight ensure that this is not exceeded Re build wheel with new PL nipples or Spoke Freeze Creaking noises from spoke crossings Friction of the spokes at crossing points short term Lightly grease oi...

Page 38: ...sion of the higher tensioned wheel side N Disc Brake Front wheel 1 200 950 1150 1000 Rear wheel 1 300 1 050 1250 1100 Rim Brake Front wheel 1 100 900 1050 950 Rear wheel 1 300 1 050 1250 1100 Hybrid F...

Page 39: ...64 600 Oborniki Poland service pl dtswiss com DT SWISS AG L ngfeldweg 101 CH 2504 Biel Bienne service ch dtswiss com DT SWISS INC 2493 Industrial Blvd USA Grand Junction CO 81505 techusa dtswiss com D...

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