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DSE Model 5510 Autostart Control and Instrumentation System Operators Manual

057-015 5510 OPERATING MANUAL ISSUE 11 07/07/09 AM

NOTE:- The internal ‘Scheduler’ can be configured to operate the system in the same

manner as described for the Remote start input. Please refer to the 5xxx Configuration
Software manuals for full details on the feature.

Summary of Contents for DSE5510

Page 1: ...COMPLEX SOLUTIONS MADE SIMPLE DSEPOWER DEEP SEA ELECTRONICS PLC DSE5510 AUTOSTART CONTROL MODULE OPERATING MANUAL http bestgenerator spb ru page_id 6765...

Page 2: ...ept in accordance with the provisions of the Copyright Designs and Patents Act 1988 Applications for the copyright holder s written permission to reproduce any part of this publication should be addre...

Page 3: ...S 34 5 2 1 SYNCHROSCOPE OPERATION 35 5 3 COMPLETE INSTRUMENTATION LIST 36 5 3 1 BASIC INSTRUMENTATION 36 5 3 2 ENHANCED ENGINE INSTRUMENTATION 36 5 4 ACCESSING THE FRONT PANEL CONFIGURATION EDITOR 37...

Page 4: ...NDER WIRING RECOMMENDATIONS 67 15 1 USING EARTH RETURN SINGLE WIRE SENDERS 67 15 2 USING INSULATED RETURN TWO WIRE SENDERS 67 16 APPENDIX 68 16 1 5510 IDMT TRIPPING CURVES TYPICAL 68 16 2 5510 SHORT C...

Page 5: ...D display on the front panel The powerful Microprocessor contained within the module allows for many features to be incorporated as standard Full Multilingual LCD display including non western charact...

Page 6: ...ing Description Stop Reset Stop the generator and reset any alarm conditions I Start Start the generator if in an appropriate mode Auto The controller will automatically start the generator when given...

Page 7: ...mation such as engine instruments and load switching Detail of their operation is covered later in this document The following descriptions detail the sequences followed by a module containing the sta...

Page 8: ...activated by pressing the pushbutton An LED indicator beside the button will illuminate to confirm this operation Should the remote start input if configured become active then the following sequence...

Page 9: ...generator to the bus before closing the Generator Contactor Breaker A token is held by the module that first closed onto the dead bus and as only one token exists for each multi set system this preve...

Page 10: ...ual 057 015 5510 OPERATING MANUAL ISSUE 11 07 07 09 AM 10 NOTE The internal Scheduler can be configured to operate the system in the same manner as described for the Remote start input Please refer to...

Page 11: ...CAN and DSE Wiring Part No 057 004 for more information on utilising DSE modules with electronically controlled engines The engine is cranked for a pre set time If the engine fails to fire during thi...

Page 12: ...c and load share Pt1 If the Open Generator button is pressed while in parallel the module will ramp the load on the remaining generators and then open the generator contactor breaker If the Open Gener...

Page 13: ...ill display multiple alarms e g High Engine Temperature shutdown Emergency Stop and Low Coolant Warning alarms that may have been triggered These will automatically scroll round in the order that they...

Page 14: ...DSE Model 5510 Autostart Control and Instrumentation System Operators Manual 057 015 5510 OPERATING MANUAL ISSUE 11 07 07 09 AM 14...

Page 15: ...arm Warning Charge alt failure BATTERY LOW VOLTAGE will be displayed if the module detects that the plant DC supply has fallen below the low volts setting level The Battery Low Voltage alarm is delaye...

Page 16: ...ccur Alarm Warning Low Coolant Temp will be displayed Alarm Warning Low Coolant Temp GENERATOR HIGH CURRENT if the module detects a generator output current in excess of the pre set trip a warning is...

Page 17: ...d to synchronise GENERATOR PHASE SEQUENCE WRONG if the module detects a phase rotation error a warning is initiated The LCD will indicate GEN PHASE SEQ WRONG Alarm Warning Gen phase Seq Wrong BUS PHAS...

Page 18: ...ror is shown on the module s display and a warning alarm is generated Example Alarm The display will alternate between the text display and the manufacturers error codes Alarm Can ECU error Exhaust hi...

Page 19: ...expired a warning will occur Alarm Warning Low Oil Pressure will be displayed Alarm Warning Low oil pressure HIGH ENGINE TEMPERATURE if the module detects that the engine coolant temperature has exce...

Page 20: ...quency below the pre set pre alarm after the Safety On timer has expired a warning is initiated Alarm Warning Low Frequency will be displayed Alarm Warning Gen low frequency GENERATOR HIGH VOLTAGE if...

Page 21: ...m the Emergency Stop input will initiate a shutdown of the Generator and prevent any attempt to restart the Generator until the Emergency Stop push button has been reset Additionally it removes the po...

Page 22: ...Alarm Shutdown Underspeed GENERATOR HIGH FREQUENCY if the module detects a generator output frequency in excess of the pre set trip a shutdown is initiated Alarm Shutdown High Frequency will be displa...

Page 23: ...ystem Operators Manual 057 015 5510 OPERATING MANUAL ISSUE 11 07 07 09 AM 23 NOTE Generator voltage and frequency alarms can be delayed by the Gen Transient ignore timer This is to prevent nuisance tr...

Page 24: ...MPU open circuit AUXILIARY INPUTS if an auxiliary input has been configured as a shutdown the appropriate message will be displayed as configured by the user Alarm Shutdown Bearing temp high LOSS OF S...

Page 25: ...ontact the engine manufacturer for further assistance The above displays show a standard J1939 based system Other manufacturers systems supported by the module work in a similar way though the exact d...

Page 26: ...joining the MSC link On modules prior to version 5 00 the ID must be set using 5xxx configuration software Alarm MSC ID Error MSC FAILURE if the module is unable to detect the MSC link then the MSC Fa...

Page 27: ...and Electrical Trip Electrical Trip is the factory default setting GENERATOR HIGH CURRENT if the module detects a generator output current in excess of the pre set trip a warning is initiated This war...

Page 28: ...l monitor the KVAr present on the generator Should this exceed a pre set amount of negative Var this indicates a possible loss of excitation on the alternator The following alarm will then be generate...

Page 29: ...perators Manual 057 015 5510 OPERATING MANUAL ISSUE 11 07 07 09 AM 29 AVR MAXIMUM TRIM LIMIT The AVR output is beng controlled to its maximum limit 100 This can indicate a problem with the setup or co...

Page 30: ...dule will perform a controlled shutdown electrical trip of the generator This operation must be manually reset 1 Press button The engine will stop if it is still running and the alarm is cleared 2 Act...

Page 31: ...DISPLAY Status Indicates that the module is in Automatic and that the system is in standby The unit will respond to an active remote start signal Waiting in Auto Status Indicates that the module is in...

Page 32: ...50A Mains ROCOF Vector shift display For systems configured to parallel with mains supply only Present values are shown to the left with the peak hold values shown on the right ROCOF 0 2Hz Vector 1 4...

Page 33: ...Engine High temperature condition 17 Jan 2005 16 29 49 Hi Engine temperature Event log 2 On the 8 th September 2004 at 20 10 The emergency stop button was pressed and the generator was shutdown 8 Sep...

Page 34: ...ump to the alarm page to show the relevant alarm details Engine speed 0 RPM Engine oil pressure 6 2 Bar 90 Psi 620 KPa Coolant temperature 74 C 165 F Etc It is also possible to scroll to display the d...

Page 35: ...d by Tick marks on the top of the display Then the moving bar display will show the phase difference The engine speed will be automatically adjusted altering the phase until the moving bar enters the...

Page 36: ...Amps L1 L2 L3 Generator earth current Generator kW L1 L2 L3 Generator total kW Generator kVA L1 L2 L3 Generator total kVA Generator pf L1 L2 L3 Generator average pf Generator kVAr L1 L2 L3 Generator...

Page 37: ...rectly entered Enter either the main PIN or the application PIN If no PIN has been set then skip to the next section NOTE The Application Editor must be enabled first in order to make it accessible fr...

Page 38: ...will enter edit mode The parameter being changed will flash Pressing or buttons will change the parameter to the desired value CONFIGURATION Oil Pressure Pre alarm 1 30 Bar 18 PSI 130 kPa Press to sav...

Page 39: ...peed Pre Alarm 0RPM 6000RPM disabled Engine Over speed Pre Alarm 0RPM 6000RPM disabled Engine Over speed Shutdown 0RPM 6000RPM disabled Over speed Overshoot 0 10 0 Plant Battery Under Volt Alarm 0V 40...

Page 40: ...6000A 600A Generator CT Secondary Rating 1A 5A Mains CT Primary Rating 1A 5A Generator Control Full kW rating 1 5000kW 345kW Generator Control Full kVAr rating 1 5000kVAr 258kW Load ramp rate 0 1 100...

Page 41: ...ftware version x xx To change the value for the displayed parameter press either the buttons to increase or decrease the value To view the different configuration functions press the button The LCD wi...

Page 42: ...l then display CONFIGURATION Override starting alarms No Software version x xx To change the value for the displayed parameter press either the buttons to increase of decrease the value To view the di...

Page 43: ...ication Such as Low Oil Pressure Shutdown Low Coolant level etc STATUS INDICATIONS Indication of specific functions or sequences derived from the modules operating state Such as Safety On Pre heating...

Page 44: ...ld a remote start signal be present while operating in the mode a remote start will not occur MANUAL This push button is used to allow manual control of the generator functions Entering this mode from...

Page 45: ...Auto Operation earlier in this manual ALARM MUTE This push button is used to silence the internal alarm sounder and also any external sounder devices fed from the audible alarm output Any further alar...

Page 46: ...DSE Model 5510 Autostart Control and Instrumentation System Operators Manual 057 015 5510 OPERATING MANUAL ISSUE 11 07 07 09 AM 46...

Page 47: ...itions of excessive vibration the module should be mounted on suitable anti vibration mountings 8 2 COOLING The module has been designed to operate over a wide temperature range 30 C to 70 C Allowance...

Page 48: ...n 3 16 Amp rated 6 Auxiliary Output relay 1 1 0mm Plant Supply positive 5 Amp rated 7 Auxiliary Output relay 2 1 0mm Plant Supply positive 5 Amp rated 8 Auxiliary Output relay 3 1 0mm Plant Supply pos...

Page 49: ...e specified for use with CANBUS must be used for both the electronic engine link and the Multiset comms link DSE stock and supply Belden cable 9841 which is a high quality 120 impedance cable suitable...

Page 50: ...act 2 5mm Connect to generator contactor coil 41 Bus volts L1 1 0mm Connect to Bus L1 42 Bus volts L2 1 0mm Connect to Bus L2 43 Bus volts L3 1 0mm Connect to Bus L3 44 Bus volts N 1 0mm Connect to Ma...

Page 51: ...59 Fuel level sender 1 0mm Connect to Fuel level sender 60 Sender common 1 0mm Connect to sender common NOTE If using single terminal senders refer to the Appendix section entitled Sender wiring recom...

Page 52: ...for options available It is possible to configure the input to be a normally closed signal or a normally open signal 11 Auxiliary input 2 This is a negative switched configurable input see Calibration...

Page 53: ...nk and the Multiset comms link DSE stock and supply Belden cable 9841 which is a high quality 120 impedance cable suitable for CANbus use DSE part number 016 030 9 2 4 PLUG D 3 WAY PIN No DESCRIPTION...

Page 54: ...f generator L1 46 Generator volts L2 Used for sensing the voltage and frequency of generator L2 47 Generator volts L3 Used for sensing the voltage and frequency of generator L3 48 Generator volts N Us...

Page 55: ...or the engines operating parameters such as engine speed oil pressure engine temperature among others in order to closely monitor and control the engine The data gathered by the engine controller is t...

Page 56: ...nput Range 15V 277 ph N 20 50Hz 60 Hz Accuracy 1 of full scale True RMS sensing Supported topologies 3 Phase 4wire Wye 3 phase 3 wire Delta 3 phase 3 wire Edison Delta Single phase 2 wire 2 Phase 3wir...

Page 57: ...itude 11mS duration BS EN 60529 Degrees of protection provided by enclosures IP55 Front of module when module is installed into the control panel with the optional sealing gasket IP42 front of module...

Page 58: ...lable etc and that the fuel solenoid is operating The engine should now run up to operating speed If not and an alarm is present check the alarm condition for validity then check input wiring The engi...

Page 59: ...tive to give attention to the operator that an alarm is active the set will continue to run to allow the operator to adjust the set to nominal speed voltage NOTE Overfrequency and Overspeed are NOT di...

Page 60: ...ult indicated on LCD display Check configuration of input Warning fault operates Check relevant switch and wiring of fault indicated on LCD display Check configuration of input Fail to Start is activa...

Page 61: ...DSE Model 5510 Autostart Control and Instrumentation System Operators Manual 057 015 5510 OPERATING MANUAL ISSUE 11 07 07 09 AM 61 13 TYPICAL WIRING DIAGRAM 13 1 CONNECTIONS FOR 3 CT SYSTEM...

Page 62: ...DSE Model 5510 Autostart Control and Instrumentation System Operators Manual 057 015 5510 OPERATING MANUAL ISSUE 11 07 07 09 AM 62 13 2 CONNECTIONS FOR 4 CT SYSTEM...

Page 63: ...DSE Model 5510 Autostart Control and Instrumentation System Operators Manual 057 015 5510 OPERATING MANUAL ISSUE 11 07 07 09 AM 63 14 FACTORY DEFAULT CONFIGURATION...

Page 64: ...DSE Model 5510 Autostart Control and Instrumentation System Operators Manual 057 015 5510 OPERATING MANUAL ISSUE 11 07 07 09 AM 64...

Page 65: ...DSE Model 5510 Autostart Control and Instrumentation System Operators Manual 057 015 5510 OPERATING MANUAL ISSUE 11 07 07 09 AM 65...

Page 66: ...DSE Model 5510 Autostart Control and Instrumentation System Operators Manual 057 015 5510 OPERATING MANUAL ISSUE 11 07 07 09 AM 66...

Page 67: ...the ENGINE BLOCK not within the control panel and must be a sound electrical connection to the sender bodies If you use PTFE insulating tape on the sender thread when using earth return senders ensure...

Page 68: ...Autostart Control and Instrumentation System Operators Manual 057 015 5510 OPERATING MANUAL ISSUE 11 07 07 09 AM 68 16 APPENDIX 16 1 5510 IDMT TRIPPING CURVES TYPICAL 16 2 5510 SHORT CIRCUIT TRIPPING...

Page 69: ...sheet on the 157 relay module for further details LED OUTPUT EXPANSION 548 An expansion module is available which connects to the configuration socket and enables the 55xx to use the eight additional...

Page 70: ...ard fitted This provides a 9 way D type connector suitable for connection to the modem Please refer to the comms section of this manual for details of how the system should be configured If RS485 comm...

Page 71: ...ns to be displayed along with information from other devices air conditioning fire alarm system etc NOTE The RS485 system will comprise of one MODBUS master typically a PC and up to 31 MODBUS slaves T...

Page 72: ...re to monitor and control the 5510 module via this protocol Please refer to Deep Sea Electronics Plc for details 16 4 5 MODBUS The RS485 output uses Modbus communications protocol This uses a master s...

Page 73: ...tion drops falling at an angle 3 Protected against ingress of solid objects with a diameter of more than 2 5 mm Tools wires etc with a thickness of more than 2 5 mm are prevented from approach 3 Prote...

Page 74: ...ing water and dirt 3 IP64 Provides a degree of protection against windblown dust rain and sleet undamaged by the formation of ice on the enclosure 3R IP32 Provides a degree of protection against rain...

Page 75: ...hat is used to close or cause the closing of circuits that are used to increase or decrease the speed of a machine 25 synchronizing or synchronism check relay A synchronizing device produces an output...

Page 76: ...he placing of a piece of equipment into operation and in the other position prevents the circuit breaker or the equipment from being operated 71 level switch A device that operates at a given level va...

Page 77: ...ration with the mains bus supply only when the two supplies are in synchronism 16 7 2 AUTO SYNC If enabled The module provides control signals to the Engine Governor and the Alternator AVR to control...

Page 78: ...STEM Generator provides a fixed amount of power For further details on this subject you are referred to the Deep Sea Electronics Guide to Synchronising and Load Sharing This document includes diagrams...

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