DROPSA 3135121 User And Maintenance Manual Download Page 9

8. TROUBLESHOOTING 

 

The following table highlights some of the most common problems encountered when using the Vip

4

chain and how to 

resolve them.  
In the event of doubts or the problem is not listed, do not dismantle the unit but contact a DropsA technical centre for 
assistance. 

 

TROUBLESHOOTING TABLE - 

Vip

4

chain 

 

FAULT/ALARM 

 
A-PF 
Pump Fault 

 

 
 
 
 
 
 
A-AH 
Air High 

 

 
 
 
 
A-AL 
Air Low 

 

 
 
 
 
A-LL 
Oil Low 

 

 

PROBABLE CAUSE 

 
 

The Flow sensor has not detected 
flow to the mixing sub-base. Air 
could be trapped in the system. 
 
OR No Oil in system 

 

 

 
Air Setting is incorrect or the 
delivery tube has become clogged. 
 
 
 

 
Air Setting is incorrect or the 
delivery tube has become detached 
causing a fall in air pressure  

 
 
 
 

 Low oil level in tank or Air Lock. 
 

 

SOLUTION 

 

 

Purge  Air  from  the  system  as  described  in  the 
commissioning part of this manual. After cycling the unit, 
check to see oil is being dispensed visually.  

 

 
Check the Oil Level 
 
 
 
Hold  the  DOWN  key  to  see  the  current  air  pressure  and 
ensure that it is lower than the Air High setting in the set 
up menu. 
 
Check that the tubes have not become clogged resulting in 
an Air High Alarm. 
 
Hold  the  DOWN  key  to  see  the  current  air  pressure  and 
ensure that it is higher than the Air Low setting in the set 
up menu. 
 
Check that the tubes have not become detached resulting 
in an pressure loss. 
 
 
Add Oil to tank. If the alarm does not clear, try purging air 
from the hydraulic circuit as described in the comissioning 
portion of this manual.  
 

 
 

9. MAINTENANCE PROCEDURE 

 

The Vip

4

chain requires only minimal maintenance.   Periodically check that the unit is intact and does not present 

leaks.  
As required, or at least once a year, clean or substitute the refilling filter (3130139) 
The  unit  does  not  require  any  special  tooling  to  operate  or  maintain  it.  It  is  recommended  that  suitable  protective 
clothing  (including  gloves  and  safety  glasses)  are  worn  when  maintaining  the  unit  in  order  to  avoid  hazards  to 
equipment or persons. 

 

Be sure that all electrical and pressurized hydraulic components are disconnected prior to any maintenance.

 

 

Summary of Contents for 3135121

Page 1: ...ION 2 GENERAL DESCRIPTION 3 MACHINE IDENTIFICATION 4 TECHNICAL CHARACTERISTICS 5 COMPONENTS 6 UNPACKING AND INSTALLING Vip4chain 7 OPERATION 8 TROUBLESHOOTING 9 MAINTENANCE PROCEDURE 10 DISPOSAL 11 OR...

Page 2: ...d onto a modular mixing base element This element both monitors the correct oil injection and mixing the oil into an air jet that fires it onto the lubrication point The system is completly modular an...

Page 3: ...dular base has two functions Firstly it monitors that the pumps have correctly injected oil into the unit via a displacement sensor and secondly it injects the oil into an air stream to be carried to...

Page 4: ...mp and base modules In the event these need to be altered or changed the pumps can be removed by taking out the 2 fixing screws as shown on the diagram bellow Ensure to place the three O Rings correct...

Page 5: ...purchased separately Follow the diagram below to complete the electrical connection LEFT HAND SIDE CONNECTOR Used for input power and remote alarm signal BOTTOM CONNECTOR Located on the rear power box...

Page 6: ...two modes CHAIN MODE In this mode the unit will cycle each time an impulse is received from the remote switch You can program the number of cycles in order to lubricate a chain and then the unit will...

Page 7: ...s Number of Micropumps installed on the system with Flow Sensing Setting this to 0 will disable flow sensing on all micropumps If you set less than the number of micropumps installed than the nearest...

Page 8: ...w sensing on all micropumps If you set less than the number of micropumps installed than the nearest ones will be monitored while the furthest will remain unmonitored EG Setting 5 of a 6 pump system w...

Page 9: ...see the current air pressure and ensure that it is lower than the Air High setting in the set up menu Check that the tubes have not become clogged resulting in an Air High Alarm Hold the DOWN key to...

Page 10: ...n 24 V DC Vip4chain 110 V AC 1 3135121 3135131 2 3135122 3135132 3 3135123 3135133 4 3135124 3135134 5 3135125 3135135 6 3135126 3135136 12 DIMENSIONS Allow 100 mm on each side for easy maintenance 13...

Page 11: ...ective clothing to avoid contact with the lubricant Personnel must use personal protection equipment clothing and tools adequate for the location and the use of the panel both during its operation and...

Page 12: ...eceipt of subject product to an authorized Dropsa Sales Service location we will then either repair or replace such product s at out option and if determined to be a warranted defect we will perform s...

Page 13: ...ION DISPENSING Vip4chain o Has been manufacturer in conformance with the European Community Directive relating to the harmonised standards of the member states relating to machine safety EMC 89 336 CE...

Page 14: ...suk dropsa com Dropsa do Brazil Ind E Com Ltda Rua Sobralia 175 Sao Paulo Brazil Tel 55 011 5631 0007 Fax 55 011 5631 9408 E mail salesbr dropsa com Dropsa USA Inc 6645 Burroughs Ave 48314 2132 Srerli...

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