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SKU 90120       

For technical questions, please call 1-800-444-3353.

PAGE 4

13.

Use safety equipment.  Always wear eye protection. 

 Dust mask, nonskid safety

shoes, hard hat, or hearing protection must be used for appropriate conditions.
Always wear ANSI approved safety goggles when working with this tool.

TOOL USE AND CARE

14.

Use clamps (not included) or other practical ways to secure and support the
workpiece to a stable platform.

  Holding the work by hand or against your body is

unstable and may lead to loss of control.

15.

Do not force the tool.  Use the correct tool for your application. 

 The correct tool

will do the job better and safer at the rate for which it is designed.

16.

Do not use the power tool if the trigger does not operate it.

  Any tool that cannot

be controlled with the trigger is dangerous and must be replaced.

17.

Remove the battery from the tool and set the Rotation Button (33) to its cen-
ter, locked position before making any adjustments, changing accessories,
or storing the tool.  

Such preventive safety measures reduce the risk of starting

the tool accidentally.

18.

Store idle tools out of reach of children and other untrained persons.  

Tools

are dangerous in the hands of untrained users.

19.

Maintain tools with care.  Keep drill bits sharp and clean.

  Properly maintained

accessories with a sharp cutting edge are less likely to bind and are easier to con-
trol.  Do not use a damaged tool or accessory.  Tag damaged tools “Do not use” until
repaired.

20.

Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool’s operation.  If damaged, have the
tool serviced before using.

  Many accidents are caused by poorly maintained

tools.

21.

Use only accessories that are recommended by the manufacturer for your
model.  

Accessories that may be suitable for one tool may become hazardous

when used on another tool.

SERVICE

22.

Tool service must be performed only by qualified repair personnel.  

Service or

maintenance performed by unqualified personnel could result in a risk of injury.

23.

When servicing a tool, use only identical replacement parts.  Follow instruc-
tions in the 

“Inspection, Maintenance, and Cleaning” section of this manual.

Use of unauthorized parts or failure to follow maintenance instructions may create
a risk of electric shock or injury.

Summary of Contents for 90120

Page 1: ...t http www harborfreight com Copyright 2003 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 Manual revised 01 05 ...

Page 2: ...uctions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the pres ence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes m e t I n o i t p i r c...

Page 3: ...tact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 7 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 8 Do not abuse the Adapter s power cord Never use the Power Cord to carry the Charger or pull the Plug from an outlet Keep the Pow...

Page 4: ... the tool accidentally 18 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 19 Maintain tools with care Keep drill bits sharp and clean Properly maintained accessories with a sharp cutting edge are less likely to bind and are easier to con trol Do not use a damaged tool or accessory Tag damaged tools Do not use until repaired ...

Page 5: ... or edges Do not unplug the Charger by pulling on the Power Cord Keep the Power Cord away from heated surfaces 7 To avoid electrical shock do not handle the Charger 34 its Adapter 35 or the Cordless Drill with wet hands 8 Keep the Handle of the Cordless Drill dry clean free from oil and grease 9 Avoid unintentional starting Make sure you are prepared to begin work before turning on the Cordless Dr...

Page 6: ...rounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDEDTOOLS TOOLSWITH THREE PRONG PLUGS 1 Tools marked with Grounding Requ...

Page 7: ... grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Stan dard Association and the National Electrical Code See Figure B 5 Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration See Figure B FIGURE B ...

Page 8: ... C 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Figure C 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure your extension cord is properly wired and in good electrical condition Always r...

Page 9: ... switch to a fresh battery when tool performance begins to diminish Severe heat is most destructive to a battery the more heat generated the faster the battery loses power A battery that gets too hot can be permanently damaged Never over discharge a battery by using the tool even after tool perfor mance is decreasing Never attempt to discharge a tool s battery by continuing to pull the tool trigge...

Page 10: ...s not indicate a problem 7 Once the Battery Pack 4 is fully charged disconnect the Charger Adapter 35 from the electrical outlet Then disconnect the Charger Adapter 35 and Battery Pack 4 from the Charger BATTERY PACK 4 120 VOLT ELECTRICAL OUTLET CHARGER ADAPTER 35 CHARGER 34 FIGURE D 3 When the Battery Pack 4 requires recharging a 3 to 5 hour charge allows the tool to operate at full power Do not ...

Page 11: ...er bits Insert the appropriate bit for your application and tighten the Chuck 12 firmly See Figure E above 3 Secure the workpiece in place using a vise or clamps not included 4 TheTorque Setting Ring 8 allows you to select 16 different driving torque settings depending on the job required Torque Settings 1 8 The different numbers on the Ring are an indication of how much torque the screwdriver wil...

Page 12: ...left The center position locks the Trigger 3 helping to prevent the Drill from operating See Figure E 10 Make sure to hold the Cordless Drill firmly with both hands as torque from the Motor will cause the tool to twist 11 Operate the Drill by squeezing the Trigger 3 The speed of the Drill can be con trolled by varying the pressure on the Trigger 3 12 If Drilling Use the Drill torque setting as des...

Page 13: ...merse the Cordless Drill in any liquids 4 If the battery needs replacement keep in mind that the Nickel Cadmium Ni Cd battery in this tool must be recycled or disposed of properly PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBU TOR MAKES ANY REPRESEN...

Page 14: ...r o t o M 6 g n i r p S 8 1 x o B r o n r e v o G 0 3 e r u s o l c n E t f e L 7 g n i R d e d a e r h T r e n n I 9 1 t a o C t f a h S 1 3 t i B r e v i r d w e r c S 8 g n i R g n i t t e S e u q r o T 0 2 e l d n i p S 2 3 p i l C t i B 9 g n i r p S g n i n o i t i s o P e u q r o T 1 2 g n i R r a e G 3 3 n o t t u B n o i t a t o R 0 1 r e d l o H g n i r p S 2 2 r a e G y r a t e n a l P ...

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