Drill Master 69230 Owner'S Manual Download Page 5

Page 5

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Item 69230 

        

SAFETY

OPERA

TION

MAINTENANCE

SETUP

d.  Freehand – Feeding a workpiece through the 

saw without using a fence or guided support 

to guide it.  

NOT A SAFE METHOD.

e.  Kerf – The gap made by the saw in the workpiece.
f.  Kickback – A sudden reaction to a pinched, 

bound, or misaligned blade, causing 

an uncontrolled workpiece to lift up and 

out of the saw toward the operator.

g.  Spreader – A metal plate that follows the 

saw blade to keep the kerf (gap) from closing 

on the saw blade.  Spreaders, except riving 

knives, must be aligned to the blade after 

blade adjustment to prevent binding.

h.  Riving Knife – A spreader mounted on the 

same mechanism as the blade.  Generally 

more effective than simple spreaders.

11.  As noted previously, 

Kickback

 is a sudden reaction 

to a pinched, bound, or misaligned blade, causing an 

uncontrolled workpiece to lift up and out of the saw 

toward the operator. 

Kickback is usually a result of tool misuse and can be 

limited or avoided by following the precautions below:

•  Fence must be completely 

parallel to the saw blade.

•  Workpiece must be free from flaws and from 

foreign objects (such as nails and screws).

•  Support large workpieces along their 

entire length.  Large workpieces tend 

to bend, grabbing the blade.

•  Do not use a dull, damaged, 

or pitch-covered blade.

•  Maintain control of the workpiece.  Do not 

allow the workpiece to rest against the 

moving blade without holding onto it.

•  If the blade binds or a cut is interrupted, turn 

off the power switch and hold the workpiece 

still until the blade stops.  Correct the cause 

of blade binding before proceeding.

•  Before continuing an unfinished cut, center 

the blade in the pre-cut kerf and check that 

the saw teeth are not engaged into the 

workpiece before turning on the saw.

•  Push the workpiece past the 

blade prior to release.

12. Check the guard for proper operation with 

saw disconnected from power before each 

use.  Do not disable any guard.  Do not 

operate saw if any movable guard does not 

move freely and close instantly.  Make sure 

any movable guard does not touch the blade 

in all angles, depths of cut, and positions.

13. Keep the guard in place while through-

sawing.  Verify that the spreader lines up 

with the blade to prevent binding.

14. Construct an appropriate Push Stick out of wood 

according to the guidelines on the following page.

15. 

DO NOT OPERATE WITH ANY GUARD DISABLED, 

DAMAGED, OR REMOVED.  Moving guards 

must move freely and close instantly.

16. The use of accessories or attachments not 

recommended by the manufacturer may 

result in a risk of injury to persons.

17. When servicing use only identical replacement parts.

18. Do not depress the spindle lock when 

starting or during operation.

19. Only use safety equipment that has been approved 

by an appropriate standards agency.  Unapproved 

safety equipment may not provide adequate 

protection.  Eye protection must be ANSI-approved 

and breathing protection must be NIOSH-approved 

for the specific hazards in the work area.

20. Stay alert, watch what you are doing and use 

common sense when operating a power tool.  

Do not use a power tool while you are tired or 

under the influence of drugs, alcohol or medication.  

A moment of inattention while operating power 

tools may result in serious personal injury.

21. Industrial applications must follow OSHA guidelines.

22. Maintain labels and nameplates on the tool.  

These carry important safety information.  

If unreadable or missing, contact 

Harbor Freight Tools for a replacement.

23. Avoid unintentional starting.   

Prepare to begin work before turning on the tool.

24. People with pacemakers should consult their 

physician(s) before use.  Electromagnetic fields in 

close proximity to heart pacemaker could cause 

pacemaker interference or pacemaker failure.

Tilesaw Safety Warnings (cont.)

Summary of Contents for 69230

Page 1: ...e to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Save This Manual Keep this manual for the safety warnings and precautions assembly operating i...

Page 2: ... INFORMATION General Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed ...

Page 3: ...s safer than using your hand and it frees both hands to operate tool 13 DON T OVERREACH Keep proper footing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 15 DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like 16 REDUCE THE R...

Page 4: ... replace damaged or worn cord immediately Figure A 125 V 3 Prong Plug and Outlet for up to 125 V and up to 15 A Grounding Pin 7 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in Figure A 125 V 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in Figure A 125 V 3 Prong Plug and Outlet 8 The outle...

Page 5: ...the workpiece past the blade prior to release 12 Check the guard for proper operation with saw disconnected from power before each use Do not disable any guard Do not operate saw if any movable guard does not move freely and close instantly Make sure any movable guard does not touch the blade in all angles depths of cut and positions 13 Keep the guard in place while through sawing Verify that the ...

Page 6: ...d sharp edges Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord 29 WARNING To reduce the risk of electrocution keep all connections dry and off the ground Do not touch plug with wet hands 30 Ground Fault Circuit Interrupter GFCI protection should be provided on the circuit s or outlet s to be used for the tile saw Receptacles are avai...

Page 7: ... circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 2 Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration ...

Page 8: ...OM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly Mounting Insert the four Rubber Feet into the molded openings on the b...

Page 9: ...with the three screws 3 Attach the Upper Blade Guard to the Riving Knife with the Bolt Washer and Guard Knob Functions Figure 2 Riving Knife Table Insert Figure 3 Upper Blade Guard Bolt Washer Guard Knob Figure 4 Power Switch 5 I ON O OFF Upper Blade Guard 35 Miter Gauge 29 30 Removable Table Leaf 40 Lower Blade Guard 46 Rip Fence 28 Saw Blade 43 under Upper Guard Water Tank Table Top 25 45 Bevel ...

Page 10: ...n the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool TO PREVENT SERIOUS INJURY DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly Installing the Blade 1 Remove the Table Leaf to access the Lower Blade Guard Empty any water in the tank 2 Flip...

Page 11: ... onto the Spindle then slide the Outer Flange in place and tighten with the Nut Pin Wrench and standard Wrench 5 Replace the Lower Blade Guard making sure that the Guard fits correctly in place with the front edge in the slot on the front side of the Blade 6 Secure in place at the rear upper corner with the Washer and Screw Figure 7 Inner Flange Blade Outer Flange Nut Pin Wrench Wrench Spindle Fig...

Page 12: ...g the power cord to possible damage The power cord must reach the work area with enough extra length to allow for a drip loop 3 Make sure that the Base is on a steady level work surface so the water level of the tank can be accurately measured and maintained 4 There must not be objects such as utility lines nearby that will present a hazard while working 5 Keep workpieces pressed firmly against th...

Page 13: ...45 Bevel Cuts a Make a straight cut if needed as described above b Pull up the Removable Table Leaf pull out the hinged Support on the underside of the Table Leaf and insert the two tabs into the Table Top slots c Place the workpiece on the Removable Table Leaf so that the edge to be bevel cut rests in the bend of the Table Top d Make sure the workpiece is clear of the Blade then dry your hands pl...

Page 14: ...owered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Turn off tool and allow to cool Press reset button on tool 4 Have technician service tool Tool operates slowly Extension cord too long or wire size too small Eliminate use of extension cord If an extension cord is needed use shorter heavier gauge cord S...

Page 15: ...Bracket 1 23 Cross Head Screw 3 24 O Type Ring Ø22 4 2 65 1 25 Table Top 1 26 Label 1 27 Lock Handle 2 28 Rip Fence 1 29 Miter Gauge A 1 30 Miter Gauge B 1 Part Description Qty 31 Washer 6 2 32 Miter Guage Knob 1 33 Guard Knob 1 34 Bolt 1 35 Upper Blade Guard 1 36 Cross Head Screw M4 20 1 37 Riving Knife 1 38 Cross Head Sunk Screw ST2 9 16 3 39 Table Insert 1 40 Removable Table Leaf 1 41 Hinged Su...

Page 16: ...elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights whi...

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