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Item 69079 

        

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Circular Saw Safety Warnings

1. 

DANGER: Keep hands away from cutting 

area and the blade. Keep your second hand on 

auxiliary handle, or motor housing. If both hands 

are holding the saw, they cannot be cut by the blade.

2. 

Do not reach underneath the workpiece. 

The guard cannot protect you from 

the blade below the workpiece.

3. 

Adjust the cutting depth to the thickness of 

the workpiece. Less than a full tooth of the blade 

teeth should be visible below the workpiece.

4. 

Never hold piece being cut in your hands 

or across your leg. 

Secure the workpiece 

to a stable platform. 

It is important to support 

the work properly to minimize body exposure, 

blade binding, or loss of control.

5. 

Hold power tool by insulated gripping 

surfaces when performing an operation 

where the cutting tool may contact hidden 

wiring or its own cord. Contact with a ″live″ 

wire will also make exposed metal parts of the 

power tool ″live″ and shock the operator.

6. 

When ripping always use a rip fence or straight 

edge guide. This improves the accuracy of cut 

and reduces the chance of blade binding.

7. 

Always use blades with correct size and 

shape (diamond versus round) of arbor holes. 

Blades that do not match the mounting hardware of 

the saw will run eccentrically, causing loss of control.

8. 

Never use damaged or incorrect blade 

washers or bolt. The blade washers and 

bolt were specially designed for your saw, for 

optimum performance and safety of operation.

9. 

Causes and Operator Prevention of Kickback:

•  Kickback is a sudden reaction to a pinched, 

bound or misaligned saw blade, causing 

an uncontrolled saw to lift up and out of 

the workpiece toward the operator;

•  When the blade is pinched or bound 

tightly by the kerf closing down, the blade 

stalls and the motor reaction drives the 

unit rapidly back toward the operator;

•  If the blade becomes twisted or misaligned 

in the cut, the teeth at the back edge of the 

blade can dig into the top surface of the 

wood causing the blade to climb out of the 

kerf and jump back toward the operator.

•  Kickback is the result of saw misuse and/

or incorrect operating procedures or 

conditions and can be avoided by taking 

proper precautions as given below:

a. 

Maintain a firm grip with both hands on 

the saw and position your arms to resist 

kickback forces. 

Position your body to either 

side of the blade, but not in line with the blade. 

Kickback could cause the saw to jump backwards, 

but kickback forces can be controlled by the 

operator, if proper precautions are taken.

b. 

When blade is binding, or when interrupting a 

cut for any reason, release the trigger and hold 

the saw motionless in the material until the 

blade comes to a complete stop. 

Never attempt 

to remove the saw from the work or pull the saw 

backward while the blade is in motion or kickback 

may occur. 

Investigate and take corrective 

actions to eliminate the cause of blade binding.

c. 

When restarting a saw in the workpiece, 

center the saw blade in the kerf and check that 

saw teeth are not engaged into the material. 

If saw blade is binding, it may walk up or kickback 

from the workpiece as the saw is restarted.

d. 

Support large panels to minimize the risk of 

blade pinching and kickback. Large panels tend 

to sag under their own weight. Supports must 

be placed under the panel on both sides, near 

the line of cut and near the edge of the panel.

e. 

Do not use dull or damaged blades. 

Unsharpened or improperly set blades 

produce narrow kerf causing excessive 

friction, blade binding and kickback.

f. 

Blade depth and bevel adjusting locking levers 

must be tight and secure before making cut. 

If blade adjustment shifts while cutting, 

it may cause binding and kickback.

g. 

Use extra caution when making a 

″plunge cut″ into existing walls or other 

blind areas.  The protruding blade may 

cut objects that can cause kickback.

10. 

Check lower guard for proper closing before each 

use. 

Do not operate the saw if lower guard does 

not move freely and close instantly. Never clamp or 

tie the lower guard into the open position. 

If saw is 

accidentally dropped, lower guard may be bent. Raise 

the lower guard with the retracting handle and make 

sure it moves freely and does not touch the blade 

or any other part, in all angles and depths of cut.

11. 

Check the operation of the lower guard spring. 

If the guard and the spring are not operating 

properly, they must be serviced before use. 

Lower 

guard may operate sluggishly due to damaged 

parts, gummy deposits, or a build-up of debris.

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Summary of Contents for 69079

Page 1: ......

Page 2: ...t avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warni...

Page 3: ...cation A moment of inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connectin...

Page 4: ...se instructions to operate the power tool Power tools are dangerous in the hands of untrained users 5 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 6 Keep cutting tools sharp and c...

Page 5: ...es or conditions and can be avoided by taking proper precautions as given below a Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces Position your body to either side of the blade but not in line with the blade Kickback could cause the saw to jump backwards but kickback forces can be controlled by the operator if proper precautions are taken b When bla...

Page 6: ...e tool and unplug it from its electrical outlet before leaving 25 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 26 This product is not a toy Keep it out of reach of children 27 Verify that there are no utility lines or hardware in or near the workpiec...

Page 7: ...st hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 2 Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury 3 Wear suitable gloves to reduce...

Page 8: ...city away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool m...

Page 9: ...it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at ful...

Page 10: ...l text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 14 Functions Spindle Lock Lever 14 Lower Guard 39 Trigger Lock Depth Gauge 62 Depth Lever 58 Angle Gauge Trigger 18 Auxiliary Handle Main Handle Figure 1 Stationary Guard 30 Power ON Light 7 Dust Outlet Angle...

Page 11: ... Upper Guard Remove the old Saw Blade and install a new Saw Blade onto the Spindle 4 Slide the Outer Flange onto the Spindle with the cupped side towards the blade and wrench tighten the Blade Bolt in place on the Spindle WARNING Blade must be rated to at least 5 500 RPM Note Make sure to install the new Saw Blade with its teeth and the arrow on the Saw Blade pointing in the same direction as the ...

Page 12: ...ent movement while working 5 Verify that there are no utility lines or hardware in or near the workpiece This is especially critical for plunge cuts General Operating Instructions 1 Make all necessary depth and angle adjustments to the Circular Saw 2 Make sure that all guards are in place in proper working order and that all adjustment knobs are tight before operation 3 Plug the Power Cord into th...

Page 13: ... Tool s thermal reset breaker tripped if equipped 4 Internal damage or wear Carbon brushes or switch for example 1 Check that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Turn off tool and allow to cool Press reset button on tool 4 Have te...

Page 14: ...0 Pan Head Screw st4 8x25 4 51 Nut m4 1 52 Gear Housing 1 53 Washer 4 3 54 Pan Head Screw M4x14 3 55 Pan Head Screw M4x22 1 56 Washer Φ6xφ14x1 5 2 57 Nut M6 1 58 Depth Lever 1 59 Circlip For Shaft 10 1 60 Rip Fence 1 61 Hex Key 1 62 Depth Gauge 1 63 Rivet 2 64 Base 1 65 Pan Head Screw M6x18 1 66 Lower Guard Bumper 1 67 Carriage Bolt M6x14 1 68 Spring 6x40 1 69 Fence Lock Knob 1 70 Angle Plate 1 71...

Page 15: ...rts are listed and shown for illustration purposes only and are not available individually as replacement parts Assembly Diagram 5 4 18 52 47 68 66 65 43 41 42 45 44 40 39 37 34 32 62 12 14 29 20 22 23 24 1 2 3 6 7 8 9 27 16 30 31 35 38 54 60 61 63 64 70 69 28 49 63 71 13 26 56 57 59 67 17 56 72 19 15 36 46 48 50 53 21 25 15 10 51 55 58 11 Blade sold separately SAFETY OPERATION MAINTENANCE SETUP ...

Page 16: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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