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For technical questions, please call 1-800-444-3353.

Item 60625 

        

Safety Warnings Common for Grinding, 

Sanding or Wire Brushing Operations

1. 

This power tool is intended to function as 

a grinder, sander or wire brush. Read all 

safety warnings, instructions, illustrations and 

specifications provided with this power tool. 

Failure to follow all instructions listed below may 

result in electric shock, fire and/or serious injury.

2. 

Operations such as polishing or cutting-

off are not recommended to be performed 

with this power tool. 

Operations for which 

the power tool was not designed may create 

a hazard and cause personal injury.

3. 

Do not use accessories which are not 

specifically designed and recommended 

by the tool manufacturer. 

Just because the 

accessory can be attached to your power tool, 

it does not assure safe operation.

4. 

The rated speed of the accessory must be at 

least equal to the maximum speed marked on 

the power tool. 

Accessories running faster than 

their RATED SPEED can break and fly apart. 

5. 

The outside diameter and the thickness of your 

accessory must be within the capacity rating 

of your power tool. 

Incorrectly sized accessories 

cannot be adequately guarded or controlled. 

6. 

The arbor size of wheels, flanges, backing 

pads or any other accessory must properly 

fit the spindle of the power tool. 

Accessories 

with arbor holes that do not match the mounting 

hardware of the power tool will run out of balance, 

vibrate excessively and may cause loss of control. 

7. 

Do not use a damaged accessory. 

Before each use inspect the accessory such 

as abrasive wheels for chips and cracks, 

backing pad for cracks, tear or excess wear, 

wire brush for loose or cracked wires. If power 

tool or accessory is dropped, inspect for 

damage or install an undamaged accessory. 

After inspecting and installing an accessory, 

position yourself and bystanders away from 

the plane of the rotating accessory and run 

the power tool at maximum no-load speed 

for one minute. 

Damaged accessories will 

normally break apart during this test time.

8. 

Wear personal protective equipment. Depending 

on application, use face shield, safety goggles 

or safety glasses. As appropriate, wear dust 

mask, hearing protectors, gloves and workshop 

apron capable of stopping small abrasive or 

workpiece fragments. The eye protection must 

be capable of stopping flying debris generated 

by various operations.

  The eye protection must 

be capable of stopping flying debris generated by 

various operations.  The dust mask or respirator 

must be capable of filtering out particles generated 

by your operation. Prolonged exposure to high 

intensity noise may cause hearing loss.

9. 

Keep bystanders a safe distance away from work 

area. Anyone entering the work area must wear 

personal protective equipment. 

Fragments of 

workpiece or of a broken accessory may fly away and 

cause injury beyond immediate area of operation.

10. 

Hold power tool by insulated gripping surfaces 

only, when performing an operation where 

the accessory may contact hidden wiring 

or its own cord.  

An accessory contacting a 

″live″ wire may make exposed metal parts of 

the power tool ″live″ and shock the operator.

11. 

Position the cord clear of the spinning accessory.  

If you lose control, the cord may be cut or 

snagged and your hand or arm may be 

pulled into the spinning accessory.

12. 

Never lay the power tool down until the 

accessory has come to a complete stop.

 

The spinning accessory may grab the surface 

and pull the power tool out of your control.

13. 

Do not run the power tool while carrying 

it at your side.

 Accidental contact with the 

spinning accessory could snag your clothing, 

pulling the accessory into your body.

14. 

Regularly clean the power tool’s air vents.

 

The motor’s fan will draw the dust inside 

the housing and excessive accumulation of 

powdered metal may cause electrical hazards.

15. 

Do not operate the power tool near flammable 

materials.

 Sparks could ignite these materials.

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Summary of Contents for 60625

Page 1: ......

Page 2: ...erate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated cord...

Page 3: ...attention while operating power tools may result in serious personal injury 2 Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery p...

Page 4: ... these instructions to operate the power tool Power tools are dangerous in the hands of untrained users 5 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 6 Keep cutting tools sharp a...

Page 5: ...of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time 8 Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments...

Page 6: ...id electrical shock Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock 24 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals ar...

Page 7: ...ve a tendency to snag the rotating accessory and cause loss of control or kickback 5 Do not attach a saw chain woodcarving blade or toothed saw blade Such blades create frequent kickback and loss of control Safety Warnings Specific for Grinding Operations 1 Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel Wheels for which the powe...

Page 8: ...ined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white ...

Page 9: ... user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged int...

Page 10: ...f you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a...

Page 11: ...WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields Read the manual before set up and or use WARNING marking concerning Risk of Hearing Loss Wear hearing protection WARNING marking concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropria...

Page 12: ...ges refer to the Assembly Diagram near the end of this manual ASSEMBLY Installing the Wheel Guard TO PREVENT SERIOUS INJURY Do not operate this tool without the Wheel Guard properly installed 1 Loosen the Wheel Guard Bolt 2 Slide the collar of the Wheel Guard over the rim of the Gear Housing 3 Rotate the Wheel Guard as needed to shield you during the planned work 4 Tighten the Wheel Guard Bolt sec...

Page 13: ...Page 13 For technical questions please call 1 800 444 3353 Item 60625 Auxiliary Handle Spindle Lock Wheel Guard Bolt Wheel Guard Switch Figure A Functions SAFETY OPERATION MAINTENANCE SETUP ...

Page 14: ... Suspend wheel using a dowel or finger through the arbor hole b Tap Wheel Here 45 45 45 45 Hang Wheel from Dowel V E R T I C A L C E N T E R Tap the flat side of the wheel with a light non metallic object such as a screwdriver handle at a point 45 from the vertical center line on each side of the wheel and 1 2 inches from the edge of the wheel see Illustration c Rotate the wheel 90 and repeat the ...

Page 15: ...h enough extra length to allow free movement while working 3 Secure loose workpieces using a vise or clamps not included to prevent movement while working 4 There must not be hazardous objects such as utility lines or foreign objects nearby that will present a hazard while working 5 You must use personal safety equipment including but not limited to ANSI approved eye and hearing protection as well...

Page 16: ...ect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 Periodically blow dust and grit out of the motor vents using dry compressed air Wear ANSI approved safety goggles and NIOSH approved breathing protection while doing this 4 CARBON BRUSH MAINTENANCE The carbon brushes may require maintenance when the motor performance of the tool decreases or stops working comp...

Page 17: ...ecreases over time Carbon brushes worn or damaged Have qualified technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension cord 1 Allow tool to work at its own rate 2 Wear ANSI a...

Page 18: ... Wind Shield Ring 1 37 Switch 1 38 Switch Arm 1 39 Lock Spring 1 40 Motor Housing 1 41 Carbon Brush Holder 2 42 Brush 2 43 Sliding Spring 2 44 Switch 1 45 End Cap Housing 1 46 Screw 1 47 Sheath 115A 1 48 Power Cord Bracket 1 49 Screw 2 50 Power Cord 1 51 Wrench 1 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY ...

Page 19: ...ns please call 1 800 444 3353 Item 60625 Assembly Diagram 1 2 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 51 47 48 49 30 27 41 42 31 50 32 33 36 34 43 44 40 39 38 37 35 45 46 SAFETY OPERATION MAINTENANCE SETUP ...

Page 20: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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