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For technical questions, please call 1-800-444-3353.

Item 60625 

        

Extension Cords

1. 

Grounded

 tools require a three wire extension cord.  

Double Insulated

 tools can use either 

a two or three wire extension cord.

2.  As the distance from the supply outlet increases, 

you must use a heavier gauge extension cord.  

Using extension cords with inadequately sized wire 

causes a serious drop in voltage, resulting in loss of 

power and possible tool damage.  

(See Table A.)

3.  The smaller the gauge number of the wire, the 

greater the capacity of the cord.  For example, 

a 14 gauge cord can carry a higher current 

than a 16 gauge cord.  

(See Table A.)

4.  When using more than one extension cord to make 

up the total length, make sure each cord contains at 

least the minimum wire size required.  

(See Table A.)

5.  If you are using one extension cord for more 

than one tool, add the nameplate

 

amperes 

and use the sum to determine the required 

minimum cord size.  

(See Table A.)

6.  If you are using an extension cord outdoors, make 

sure it is marked with the suffix “W-A” (“W” in 

Canada) to indicate it is acceptable for outdoor use.

7.  Make sure the extension cord is properly wired 

and in good electrical condition.  Always replace 

a damaged extension cord or have it repaired 

by a qualified electrician before using it.

8.  Protect the extension cords from sharp objects, 

excessive heat, and damp or wet areas.

RECOMMENDED MINIMUM WIRE GAUGE 

FOR EXTENSION CORDS* 

(120/240 VOLT)

NAMEPLATE

AMPERES

(at full load)

EXTENSION CORD 

LENGTH

25′ 50′ 75′ 100′ 150′

0 – 2.0

18

18

18

18

16

2.1 – 3.4

18

18

18

16

14

3.5 – 5.0

18

18

16

14

12

5.1 – 7.0

18

16

14

12

12

7.1 – 12.0

18

14

12

10

-

12.1 – 16.0

14

12

10

-

-

16.1 – 20.0

12

10

-

-

-

TABLE A

* Based on limiting the line volt-

age drop to five volts at 150% of 

the rated amperes.

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Summary of Contents for 60625

Page 1: ......

Page 2: ...erate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated cord...

Page 3: ...attention while operating power tools may result in serious personal injury 2 Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery p...

Page 4: ... these instructions to operate the power tool Power tools are dangerous in the hands of untrained users 5 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 6 Keep cutting tools sharp a...

Page 5: ...of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time 8 Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments...

Page 6: ...id electrical shock Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock 24 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals ar...

Page 7: ...ve a tendency to snag the rotating accessory and cause loss of control or kickback 5 Do not attach a saw chain woodcarving blade or toothed saw blade Such blades create frequent kickback and loss of control Safety Warnings Specific for Grinding Operations 1 Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel Wheels for which the powe...

Page 8: ...ined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white ...

Page 9: ... user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged int...

Page 10: ...f you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a...

Page 11: ...WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields Read the manual before set up and or use WARNING marking concerning Risk of Hearing Loss Wear hearing protection WARNING marking concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropria...

Page 12: ...ges refer to the Assembly Diagram near the end of this manual ASSEMBLY Installing the Wheel Guard TO PREVENT SERIOUS INJURY Do not operate this tool without the Wheel Guard properly installed 1 Loosen the Wheel Guard Bolt 2 Slide the collar of the Wheel Guard over the rim of the Gear Housing 3 Rotate the Wheel Guard as needed to shield you during the planned work 4 Tighten the Wheel Guard Bolt sec...

Page 13: ...Page 13 For technical questions please call 1 800 444 3353 Item 60625 Auxiliary Handle Spindle Lock Wheel Guard Bolt Wheel Guard Switch Figure A Functions SAFETY OPERATION MAINTENANCE SETUP ...

Page 14: ... Suspend wheel using a dowel or finger through the arbor hole b Tap Wheel Here 45 45 45 45 Hang Wheel from Dowel V E R T I C A L C E N T E R Tap the flat side of the wheel with a light non metallic object such as a screwdriver handle at a point 45 from the vertical center line on each side of the wheel and 1 2 inches from the edge of the wheel see Illustration c Rotate the wheel 90 and repeat the ...

Page 15: ...h enough extra length to allow free movement while working 3 Secure loose workpieces using a vise or clamps not included to prevent movement while working 4 There must not be hazardous objects such as utility lines or foreign objects nearby that will present a hazard while working 5 You must use personal safety equipment including but not limited to ANSI approved eye and hearing protection as well...

Page 16: ...ect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 Periodically blow dust and grit out of the motor vents using dry compressed air Wear ANSI approved safety goggles and NIOSH approved breathing protection while doing this 4 CARBON BRUSH MAINTENANCE The carbon brushes may require maintenance when the motor performance of the tool decreases or stops working comp...

Page 17: ...ecreases over time Carbon brushes worn or damaged Have qualified technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension cord 1 Allow tool to work at its own rate 2 Wear ANSI a...

Page 18: ... Wind Shield Ring 1 37 Switch 1 38 Switch Arm 1 39 Lock Spring 1 40 Motor Housing 1 41 Carbon Brush Holder 2 42 Brush 2 43 Sliding Spring 2 44 Switch 1 45 End Cap Housing 1 46 Screw 1 47 Sheath 115A 1 48 Power Cord Bracket 1 49 Screw 2 50 Power Cord 1 51 Wrench 1 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY ...

Page 19: ...ns please call 1 800 444 3353 Item 60625 Assembly Diagram 1 2 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 51 47 48 49 30 27 41 42 31 50 32 33 36 34 43 44 40 39 38 37 35 45 46 SAFETY OPERATION MAINTENANCE SETUP ...

Page 20: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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