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Emergency field repairs by Authorized service technicians

are strongly advisable. Repairs made by un-Authorized

technicians will void any warranty. To assure safety of

equipment and personnel, only Dresser recommended

replacement parts shall be installed. And above all,

disconnect power from the iCIP

before servicing.

Damage to wiring and operating equipment may be avoided

with careful reviewing the operating and installation

procedures document by qualified personnel. At all times,

operating safety of electrical equipment is imperative to

avoid injury to personnel.

IMPORTANT

Read this instruction document with special attention to

warnings, cautions and safety concerns.

FAILURE TO

ADHERE TO THESE INSTRUCTIONS COULD RESULT IN

SAFETY HAZARDS WHICH MAY RESULT INJURY TO

PERSONNEL, MOTOR/CONTROLLER DAMAGE OR OTHER

ELECTRICAL EQUIPMENT.

Doubts or reservations with

regards to installations or maintenance with reference to

connecting your “Solar Powered” Chemical Injection Pump

system should refer to the detailed sections supplied in this

manual. For additional instruction, classification or

assistance, contact an authorized Service Center.

WARNING

Avoid personnel injury involving equipment that is in

motion. Always remove or disconnect power prior to

service to the motor, motor controller, batteries, charge

controller, solar panels.

WARNING

- EXPLOSION HAZARD -

SUBSTITUTION OF COMPONENTS MAY IMPAIR

SUITABILITY FOR CLASS 1, DIVISION 2.

ADVERTISSEMENT

- RISQUE D’EXPLOSION -

LA SUBSTITUTION DE COMPOSANTS PUET

RENDRE CE MATERIEL INACCEPTABLE POUR LES

EMPLACEMENTS DE CLASSE 1, DIVISION 2.

WARNING

- EXPLOSION HAZARD -

DO NOT REPLACE ANY COMPONENT UNLESS POWER

HAS BEEN SWITCHED OFF OR THE AREA

IS KNOWN TO BE NON-HAZARDOUS.

ADVERTISSEMENT

- RISQUE D’EXPLOSION -

COUPER LE COURANT OU S’ASSURER QUE

L’EMPLACEMENT EST DESIGNE NON DANGERUEX

AVANT DE REPLACER LE COMPOSANTS.

WARNING

- EXPLOSION HAZARD -

DO NOT DISCONNECT EQUIPMENT UNLESS

POWER HAS BEEN SWITCHED OFF OR THE AREA

IS KNOWN TO BE NON-HAZARDOUS.

ADVERTISSEMENT

- RISQUE D’EXPLOSION -

AVANT DE DECONNECTER L’EQUIPEMENT, COUPER

LE COURANT OU S’ASSURER QUE L’EMPLACEMENT

EST DESIGNE NON DANGEREUX.

Servicing

Solar Solutions IOM

7.08

©2008 Dresser, Inc.

Texsteam, and DRESSER are registered trademark(s) of Dresser, Inc.

Industrial Products Group

Dresser, Inc.

16240 Port Northwest Drive
Houston, Texas 77041-2645 USA
Ph: 832.590.2306

Fax: 713.849.2879

Toll Free Phone: 800.945.9898

Email: [email protected]

www.dresser.com

Summary of Contents for iCIP 100 Series

Page 1: ...IVISION 2 GROUPS C D OR NON HAZARDOUS LOCATIONS ONLY Serialized Assemblies It is strongly advised that all assemblies remain a complete or unbroken serialized set for proper functionality These assemblies have been adequately sized based on the following variables Daily Solutions Volume Head Size Well Pressures Regional Solar Hours Temperature Number of Days without Sun Light and Quantities of Bat...

Page 2: ...ing sure it is firmly centered and seated down Make sure that there aren t any shadows that could contact any portion of the solar panel Figure 3 Tilt Locking Set Screws Azimuth Locking Set Screw Solar Panel Alignment During sun hours the solar panels are used to recharge the battery voltage used during the night or non sun hours The solar mounting assembly should be adjusted to achieve Maximum Ef...

Page 3: ...de 29 8 Declination Angle 23 5 53 3 Figure 4 Figure 5 Pipe Tee Solar Panel Angles for Various Latitudes Day of the Year Photovoltaic Module Angle Deg Your Latitude Deg 100 90 80 70 60 50 40 30 20 10 0 10 20 30 12 21 1 20 2 19 3 21 4 20 5 20 6 19 7 19 8 18 9 17 10 17 11 16 12 16 0 25 20 15 10 5 30 55 50 45 40 35 70 65 60 After adjusting the Azimuth and Tilt angle tighten down the set screws that se...

Page 4: ... Negative Close the junction box and secure the lid using the captive screws provided A simple plug socket assembly has been provided to isolate or to disconnect the power from the Solar Panels to the electrical charging system for safety and general maintenance Do not plug in until all other connections have been completed After all connections have been made remove the cardboard cover Panels Pro...

Page 5: ...el is located on the upper back wall of the Battery Enclosure It has been secured and is offset from the back mounting surface of the enclosure using four 10 32UNC Studs Motor and Pump Install Connect the DC motor cable end circular connector to the mating connector panel mount on the battery enclosure Reference Figure 7 A standard 6 foot motor wire harness comes pre assembled using a IP 67 Mil Sp...

Page 6: ...re 13 LED Display RS232 485 PC Interface Connection Termination Joystick Selector PC Data Logging Communication Module Connection Quick Set Pump Starting Parameters 1 Toggle down through the menu tree Reference Figure 14 using the joystick control Reference figure 13 Go to SETUP UNITS and pick the units of measure US Quarts Day or SI Liters Day Press down on the joystick DONE should be displayed 2...

Page 7: ...RS DUE TO HEAD SIZE MAIN HEAD SIZE 3 16 1 4 3 8 CLOCK MINUTE HOUR DAY MONTH YEAR IN 5 Display Only Liters Day Quarts Day Liters Quarts 0 59 0 23 1 31 1 12 2000 2079 Series 200 Series 400 Series 300 Display Only Display Only Display Only Display Only Display Only Display Only Display Only Display Only Display Only Display Only Display Only Display Only Display Only Display Only Display Only Display...

Page 8: ...asily accessed downloaded into a CSV format spreadsheet or log file for further review Firmware Installation An install uninstall Firmware Upgrade Options Module is required and will be provided with reference to product Solar Solutions Series installation Identification or Serial Number This module will be available in the event of a firmware upgrade to the iCIP controller Upgrade Firmware on iCI...

Page 9: ...is needed simply Set It and Forget It Daily Volumes can be entered in either SI System International Liters Day or US customary units in Quarts Day Output volumes remain constant as pressure requirements change Min Max daily volumes based on continuous duty range from 1 75 to 103 quarts day 1 66 to 97 47 Liters Output pressures are achievable for the 3 16 and 1 4 in pump head models up to 5 000 ps...

Page 10: ...g nut to secure the head to the pump base has been tightened Reference Figure 19 Figure 19 An adjustment should be performed to minimize friction between the coupling and pump housing Reference Figure 20 Figure 20 3 to 4 threads should be visible Adjust coupling to minimize interface ...

Page 11: ...11 Figure 21 Two Panel Two Battery Wiring Diagram Wiring Diagrams Wiring diagrams provided with units when shipped Consult Dresser if an additional or specific wiring diagram is needed ...

Page 12: ...5 20 5 19 4 534 4 503 8 0 1000 0 1000 Triplex 5 65 20 5 19 4 798 6 755 7 0 500 0 500 Texsteam HiCIP Pump The Texsteam HiCIP solar powered pump combines the intelligence of the iCIP solar pump with the ability to pump almost 800 quarts per day 44 more volume per head than the standard iCIP pump The HiCIP pump does the work of 2 to 3 lower volume pumps thereby reducing the cost of ownership With onl...

Page 13: ...Pump High Output Motor vs Texsteam iCIP Pump Standard Motor 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Pressure psi Volume Quarts Liters Day 266 252 150 142 104 98 67 63 46 44 High Output Motor Standard Motor 184 174 1 2 Head 3 8 Head 1 4 Head ...

Page 14: ...orized Service Center WARNING Avoid personnel injury involving equipment that is in motion Always remove or disconnect power prior to service to the motor motor controller batteries charge controller solar panels WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 DIVISION 2 ADVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PUET RENDRE CE MATERIEL I...

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