Dream Line PRISM PLUS E264072-134 Series Installation Instructions Manual Download Page 22

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PRISM PLUS with Buttress Shower enclosure manual Ver 1 10/2018

Fig 19

measure

Door

Hinge

panel

measure

inner part

Door

1”

Around Bottom sweep

Inside

Door

19.

Trim and notch the

Hinge-side vinyl (#15)

around the hinges to provide maximum water proof-

ing:

•

From the top edge of the

Door Glass (#06)

to the top edge of the inner part of the

Hinge (#12)

;

(See Fig 19.3)

•

Repeat this process between the top and bottom hinges

•

Measure up from the surface of the shower base to the bottom of the inner part of the bottom

hinge. Cut the

Hinge-side vinyl (#15)

according to these measurements. Notch the ends to fit into the

hinges and also around the

Sweep Vinyl (#08)

. Fully press the cut strips onto the vertical edge of the

Door Glass (#06)

(Fig 19)

Summary of Contents for PRISM PLUS E264072-134 Series

Page 1: ... Shower Doors Tub Doors please visit DreamLine com Right hand buttress panel installation shown IMPORTANT DreamLine reserves the right to alter modify or redesign products at any time without prior notice for the purpose of product improvement and customer experience Please refer to the model s web page on DreamLine com for the latest technical drawings installation manuals warranty information or...

Page 2: ...nts the build up of soap and water spots Install the surface with the ClearMaxTM label towards the inside of the shower Please note that depending on the model the glass may be coated on either one or both surfaces For best results squeegee the glass after each use and dry with a soft cloth PRISM PLUS with Buttress Shower enclosure manual Ver 1 10 2018 2018 DreamLine All Rights Reserved ...

Page 3: ...for at least 24 hours to allow the silicone to fully cure in the U Channel holding the hinge panel glass The hinge panel glass for this model should not be adjusted more than 1 4 within the U Channel for an out of plumb wall condition Refer to the product installation manual for more details 24 Hours The hinge panel glass must be properly installed and secured to support the weight of the door gla...

Page 4: ...e necessary for the safe installation and operation of the product Preparation Section title Page Enclosure Diagram Detailed Diagram of Shower Enclosure Components Parts List Tools L Bar Installation Installation Steps Hinge Adjustment Procedure Vinyl Seals Product Maintenance 5 4 3 2 10 11 6 7 20 22 19 21 PRISM PLUS with Buttress Shower enclosure manual Ver 1 10 2018 2018 DreamLine All Rights Res...

Page 5: ...losure has been ordered to fit the finished dimensions of the base or threshold that the enclosure will be installed upon NOTE The thickness of the finished wall treatment will affect the alignment of the enclosure upon the threshold W2 W1 40 1 16 40 1 16 22 5 8 22 3 4 2 3 1 3 1 6 The finished buttress wall should not be more than 22 3 4 at the widest point or less than 22 3 4 otherwise the buttre...

Page 6: ...at right angles Irregular installation surface level radius corners or improper angle of side walls will result in serious problems for your installation Please note that some adjustments and drilling might be necessary during the installation process 5 Please protect all primary surfaces of the product during installation Never set your glass down directly onto a tile floor Leave corner protector...

Page 7: ...osure manual Ver 1 10 2018 2018 DreamLine All Rights Reserved Safety Glasses Work Gloves Tip Measure the finished opening before proceeding with the installation to be sure that the correct model size has been ordered Tape Measure Pencil Screwdriver Phillips Drill bit Level Drill Power Drill bit Ø5 16 Ø1 8 Mallet Wood Block Hammer Soft Head Note W1 and W2 dimensions are measured from the finished ...

Page 8: ...losure components 5 PRISM PLUS with Buttress Shower enclosure manual Ver 1 10 2018 2018 DreamLine All Rights Reserved The glass surface with the ClearMax label must be installed to face inside of the shower 15 17 2 8 5 10 16 7 13 14 1 9 12 6 4 11 3 Right hand buttress panel installation shown ...

Page 9: ...eturn Panel Glass U Channel 34 1pc 12 ST 4 2 x 40 Pan head screw 130º Glass to Glass Adj Hinge 2pcs 04 1pc 13 6pcs 05 135 Strike Vinyl w VHB tape 1pc 14 Anchor 5 16 6pcs 06 Door Glass 1pc 15 Hinge side vinyl 1pc 07 Handle 1pc 16 ST 4 2 x 25 Pan head screw 2pcs 08 1pc 17 2pcs 09 1pc Sweep Vinyl Screw cap Left hand L Bar 6 PRISM PLUS with Buttress Shower enclosure manual Ver 1 10 2018 2018 DreamLine...

Page 10: ...er extend over the edge or not reach the edge preventing installation Use this W2 dimension as a reference The actual placement of the buttress return panel will be determined in Step 11 Right hand buttress panel installation shown 1 Starting from the bottom of the back corner on the wall opposite the buttress wall measure to the model size W1 shown in TABLE A Use a 4 level to draw a plumb line up...

Page 11: ...ying silicone sealant is recommended for installing the Hinge Panel Glass 02 within the U Channel 72 01 3 Drill the holes into the wall using a Ø 5 16 8mm drill bit and insert the Anchors 14 Run a bead of waterproof silicone along the back of the U Channel 72 01 Fasten the U Channel 72 01 to the wall using the ST4 2 40 Pan Head screws 13 Fig 3 4 Apply silicone into the installed U Channel 72 01 Fi...

Page 12: ...own as an example Fig 5a Fig 5b inside NOTE Use caution not to damage the glass when setting it into place 1 4 max adjustment for out of plumb This model has 1 4 of adjustment for out of plumb wall conditions within the U channels Do not exceed this tolerance u channel hinge panel glass 5 Set the Hinge Panel Glass 02 onto the threshold and into the installed U Channel 72 01 Check for level and plu...

Page 13: ...ar Assembly Parts List left hand bracket shown 9 9 9 1 9 2 9 3 9 4 9 8 9 7 9 6 9 5 DESCRIPTION DESCRIPTION Qty Qty Item Item 9 1 PVC spacer 1 pc 9 6 Wall plate 1 pc 9 2 Rubber tip set screw 2 pcs 9 7 Truss Head Screw ST 4 2 x 40 2 pcs 9 3 L Bar left hand shown 1 pc 9 8 Flat head Screw M5 x 14 2 pcs 9 4 Decorative cover 1 pc 9 9 Wall Plate adjustment set screw 2 pcs 9 5 Ø5 16 Wall anchor 2 pcs ...

Page 14: ...ecorative Cover after installation 7 Attach the Wall Plate 9 6 to the wall using the ST4 2 x 40 Truss Head screws 9 7 Re attach the L Bar 9 3 to the Wall Plate 9 6 using the M5x14 Flat Head Screw 9 8 Adjust the angle if necessary by using the Wall Plate Adjustment Set Screws 9 9 Fig 7 6 Position the Left hand L Bar 9 onto the Hinge Panel Glass 02 as shown and mark its position on the wall Remove t...

Page 15: ...ress Return Panel 04 glass will be determined in Step 11 8 Measure the distance on the threshold between the Hinge Panel Glass 02 and the buttress wall Adjust the Hinge Panel Glass 02 so it is parallel to the outside edge of the threshold Measure the area where the door glass will be installed This distance needs to be 23 13 16 as measured from the inside edge of the Hinge Panel Glass 02 to the in...

Page 16: ...Always use an assistant or a professional grade glass suction cup when handling heavy glass Fig 9 TIP Use a 13 16 shim beneath the door glass to help align the Door Glass 06 with the hinges This will protect the threshold and the bottom of the door glass from damage and allow proper spacing for the Sweep Vinyl 08 Fig 8b Leave the shims in place beneath the door glass while the silicone cures and w...

Page 17: ...ass to prevent contact with the buttress wall during installation Fig 10 1 2 10 Carefully bring the Door Glass 06 into the shower between the Hinge Panel Glass 02 and the buttress wall USE CAUTION Do not to let the glass contact the wall or threshold Level up the Door Glass 06 next to the Hinge Panel Glass 02 and fasten the 130º Glass to Glass Adj Hinge 12 onto the Door Glass 06 Make sure the Door...

Page 18: ...f silicone behind the U Channel and attach it to the wall using the ST4 2 40 Pan Head screws 13 Fig 12 11 Attach the U Channel 34 03 to the Buttress Return Panel Glass 04 and dry fit the glass onto the buttress wall and align with the Door Glass 06 Adjust for level and plumb If necessary the Buttress Return Panel Glass 04 can be pulled out of the U channel 1 4 max to align flush with the end of th...

Page 19: ... the bottom of both lites of Panel Glass using the gaskets to prevent glass to metal contact Install the Bottom Brackets 10 through the holes in the bottom of the Buttress Return Panel Glass 04 and the Hinge Panel Glass 02 with the exposed attachment on the inside of the shower Fig 14 13 Add silicone to the inside of the installed U Channel 34 03 Slide the Buttress Return Panel Glass 04 back into ...

Page 20: ...nside Ø1 8 or Ø5 16 Inside 1 2 3 4 6 Caution Inside Inside 5 16 Verify alignment of the door glass Mark the threshold through the holes in Bottom Brackets 10 Remove the bracket and use either an Ø1 8 drill bit for an acrylic base or a Ø5 16 drill bit and an Anchor 14 for installation into a tile threshold Replace the bracket and fasten the brackets to the threshold using the Pan Head Screws ST4 2 ...

Page 21: ...yl 08 firmly onto the bottom edge of the Door Glass 06 and close the door From inside the shower mark the inner aspect of the sweep where it overlaps the strike vinyl Cut off approximately 3 8 and remove only the inner aspect of the Sweep Vinyl 08 See Fig 17 2 to allow the door to close and seal evenly against the strike vinyl without leaving any gaps Fig 17 18 Install the Handle 07 onto the Door ...

Page 22: ...und the hinges to provide maximum water proof ing From the top edge of the Door Glass 06 to the top edge of the inner part of the Hinge 12 See Fig 19 3 Repeat this process between the top and bottom hinges Measure up from the surface of the shower base to the bottom of the inner part of the bottom hinge Cut the Hinge side vinyl 15 according to these measurements Notch the ends to fit into the hing...

Page 23: ... Rights Reserved Fig 20 Allow 24 hours for the silicone to cure before using the shower NOTE The surfaces need to be clean and free of debris before applying silicone 24 Hours 20 Apply a good quality mildew resistant silicone along the interior perimeter where the stationary glass panels meet the walls and the shower base or buttress wall Fig 20 ...

Page 24: ...llation Safe Use Daily Maintenance Figure 1 Figure 2 Figure 3 Outside Inside Inside Door Hinge Panel as viewed from inside the shower 130 135 HG PRS30A Adjustable Hinge Manual Installation Adjustment 1 Make sure the door glass is plumb and the edge of the hinge is installed flush with the glass edge Tighten the faceplate screws Figure 1 2 The hinges are set to over close at 130 degrees You can cha...

Page 25: ...leaners or cleaning products containing ammonia bleach or acid If accidentally used rinse the surface as soon as possible to prevent damage to the finish peeling or corrosion After cleaning the polished finishes rinse thoroughly and wipe dry with soft cloth Clean stainless steel surfaces at least once a week When applying stainless steel cleaner or polish to stainless steel hardware work with not ...

Page 26: ...ghts Reserved TEL 866 731 2244 FAX 866 857 3638 DREAMLINE COM For more information on DreamLine Shower Doors and Enclosures please visit DreamLine com PRISM PLUS with Buttress Shower enclosure manual Ver 1 10 2018 2018 DreamLine All Rights Reserved ...

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