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CAUTION:
• Use only on a firm, level surface.
• Do not exceed the rated capacity of this jack.
• This is a lifting device only...do not work under the vehicle without proper support 

devices, such as axle stands.

• Make sure that the lifting point is stable and correctly centred on the jack saddle.
• Familiarize yourself thoroughly with this manual before operating to prevent damage 

to the jack, property, or personal injury.

CAUTION

SPECIFICATION FOR: Hydraulic Trolley Jack.

Capacity ..............................................................................................................2,000kg
Lifting range ................................................................................................100 x 390mm
Overall size ........................................................................................630 x 250 x 140mm
Weight ..............................................................................................................9.5kg nett

KNOW YOUR TROLLEY  JACK

1. Cylinder Pump.
2. Release Valve.
3. Base.
4. Castor.
5. Oil Filler Plug.
6. Reservoir.
7. Middle Spindle.
8. Frame.
9. Front Wheel.

10. Radius Link.
11. Saddle.
12. Lifting Arm.
13. Handle Sleeve.
14. Jack Handle.

BEFORE USE

1. If oil spillage is noted, check oil level, refer to maintenance section, paragraphs 3 

and 4, on page 3.

2. Check to see that the release valve is opened. (Never more than two full turns), then 

insert the handle into handle sleeve and pump a couple of full strokes to purge any 
air from the system and evenly distribute the hydraulic oil.

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1. Firmly lock release valve in a clockwise

direction with the end of the jack handle.

2. Place the handle in the sleeve to position

the jack under the lifting point. Check that
the saddle is correctly positioned.
To prevent damage to the jack, or the
vehicle, NEVER MOVE THE JACK WITH THE
HANDLE ON THE RELEASE VALVE.

3. To raise load, insert handle into handle

sleeve and pump up and down fully, until
the desired height is reached.

4. ALWAYS USE AXLE STANDS.
5. To lower load, slowly turn the release valve

anticlockwise two full turns with the end of
the jack handle.

OPERATING INSTRUCTIONS

CARE AND MAINTENANCE

1. When the jack is not in use, the lifting arm and handle sleeve should be kept in the

fully down position.

2. Keep the jack clean and lubricated. Oil the points indicated on the diagram below

on a regular basis.

3. To check oil level, fully lower jack on level

ground and remove cover plate (Item 13).
Remove filler plug . The correct level is 5mm
below filler plug hole. If low, add oil as
needed. YOUR JACK WAS FILLED AT THE
FACTORY WITH HIGH GRADE HYDRAULIC
OIL. ONLY USE APPROVED JACK OIL*.

4. After extensive use, the oil supply should be

replaced to ensure longer equipment life. To
drain, remove filler plug and release valve.
Ensure that no dirt gets into the system. Refill
with approved jack oil, as paragraph 3.

5. Check pump piston rod periodically for signs of rust or corrosion. Clean exposed

area with a clean oiled cloth.

* We recommend Shell Telus 22.

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1. BEFORE POSITIONING THE JACK, YOU SHOULD ENSURE THE FOLLOWING:

IMPORTANT SAFETY TIPS

A. Vehicle should be clear of all 

passengers. Transmission should be
in gear (or ‘Park’ for automatic
transmissions) and the handbrake
applied.

B. To prevent vehicle from movement,

wheels should be securely blocked
with wheel chocks.

250mm

20mm

630mm

66mm

100mm

390mm

14mm

40mm

6.

7.

8.

9.

10. 11.

12.

5.

4.

3.

2.

1.

14.

13.

OIL FILLER PLUG

HANDLE SLEEVE

OPEN RELEASE VALVE 
ANTICLOCKWISE

CLOSING RELEASE 
VALVE CLOCKWISE

TO RAISE:
TURN RELEASE
VALVE
CLOCKWISE

TO LOWER:
TURN RELEASE
VALVE
ANTICLOCKWISE

LUBRICATION 
POINTS

➦ ➦

Summary of Contents for TJ2/GD

Page 1: ...s full height Jack pump feels unsteady under load Jack will not lower completely Jack will not lift to its full height Jack pump feels unsteady under load Jack pump feels unsteady under load Jack will not lower completely Dirt on valve seats Air block The reservoir could be overfilled Low hydraulic oil level The pump cup seal could be worn out Air block Unit needs lubrication 1 Lower the lifting a...

Page 2: ...eve and pump up and down fully until the desired height is reached 4 ALWAYS USE AXLE STANDS 5 To lower load slowly turn the release valve anticlockwise two full turns with the end of the jack handle OPERATING INSTRUCTIONS CARE AND MAINTENANCE 1 When the jack is not in use the lifting arm and handle sleeve should be kept in the fully down position 2 Keep the jack clean and lubricated Oil the points...

Page 3: ...eve and pump up and down fully until the desired height is reached 4 ALWAYS USE AXLE STANDS 5 To lower load slowly turn the release valve anticlockwise two full turns with the end of the jack handle OPERATING INSTRUCTIONS CARE AND MAINTENANCE 1 When the jack is not in use the lifting arm and handle sleeve should be kept in the fully down position 2 Keep the jack clean and lubricated Oil the points...

Page 4: ...eve and pump up and down fully until the desired height is reached 4 ALWAYS USE AXLE STANDS 5 To lower load slowly turn the release valve anticlockwise two full turns with the end of the jack handle OPERATING INSTRUCTIONS CARE AND MAINTENANCE 1 When the jack is not in use the lifting arm and handle sleeve should be kept in the fully down position 2 Keep the jack clean and lubricated Oil the points...

Page 5: ...s full height Jack pump feels unsteady under load Jack will not lower completely Jack will not lift to its full height Jack pump feels unsteady under load Jack pump feels unsteady under load Jack will not lower completely Dirt on valve seats Air block The reservoir could be overfilled Low hydraulic oil level The pump cup seal could be worn out Air block Unit needs lubrication 1 Lower the lifting a...

Page 6: ...s full height Jack pump feels unsteady under load Jack will not lower completely Jack will not lift to its full height Jack pump feels unsteady under load Jack pump feels unsteady under load Jack will not lower completely Dirt on valve seats Air block The reservoir could be overfilled Low hydraulic oil level The pump cup seal could be worn out Air block Unit needs lubrication 1 Lower the lifting a...

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