FORM: FDN_Unilumen_Inst21-R
Page 1: ...FORM FDN_Unilumen_Inst21 R ...
Page 2: ... testing or operation carefully watch the surrounding area for any potential safety concerns including nearby persons or objects 10 After installation the entire system should be carefully tested to ensure safe and normal operation Extreme care should be taken during testing to remain clear of moving parts to avoid possible injury 11 Operation of Foundation for LED Panels should be performed only ...
Page 3: ... 800 238 7999 2021 All Rights Reserved FORM FDN_Unilumen_Inst21 R Foundation for LED Panels INSTRUCTIONS ASSEMBLY INSTALLATION Overview Section 1 Personnel and Tools Required PERSONNEL REQUIRED LED Panels Y Axis Adjustable Vertical Rails Optional Vented Trim Frame Z Axis Adjustable Horizontal Rail HEX WRENCH TAPE MEASURE LASER LEVEL POWER DRILL 3mm 5mm LEVEL 1 WORK GLOVES RECOMMENDED 2 ...
Page 4: ...EW M6 1x10mm x4 VERTICAL RAIL FASTENERS SLIDE IN NUT M6 1 0 FLANGE HEAD SCREW M6 1 0x12mm VERTICAL RAILS FOR 7 Panels High or Less HORIZONTAL RAILS WALL MOUNTING BRACKETS BUTTON HEAD SCREW M8 1 25x10mm Long Flanged VERTICAL RAIL COUPLER 7 Panels High or More x2 PLUM ALIGNMENT PIN UniLumen LED Cabinet Alignment Tool M10 LED Mounting Stud C021 041 TOP VERTICAL RAIL Connects to BOTTOM VERTICAL RAIL w...
Page 5: ...RIZONTAL RAIL CONNECTOR Front Horizontal Rail Connector C162 032 0 6 6 18 18 27 Set Screw M6 1x8mm C020 728 0 8 8 24 24 33 VERTICAL RAIL FASTENERS Slide In Nut M6 C018 165 10 12 14 27 33 39 Flanged Socket Head Screw M6 1x9mm C020 735 10 12 14 27 33 39 LED ALIGNMENT ATTACHMENT TOOLS M10 Spring Loaded LED Mounting Stud C021 041 64 100 144 256 400 576 LED Plum Alignment Pin C032 126 6 6 6 9 9 9 LED A...
Page 6: ...ECTION TOP RIGHT TRIM SECTION TOP LEFT TRIM SECTION RIGHT BOTTOM TRIM SECTION RIGHT TOP TRIM SECTION BOTTOM CENTER TRIM SECTION BOTTOM LEFT TRIM SECTION BOTTOM RIGHT TRIM SECTION BOTTOM TRIM ATTACHMENT BRACKET Single C002 1728 SOCKET HEAD SCREW M4 0 7x10mm SPLIT LOCK WASHER M4 TOP SIDE TRIM ATTACHMENT BRACKET BLACK SOCKET HEAD SCREW M4 0 7x10mm ...
Page 7: ...RIM LT SIDE C287 123SA 0 1 0 0 0 0 TRIM LT SIDE C287 124SA 0 0 1 0 0 0 TRIM LEFT SIDE BOTTOM C287 126SA 0 0 0 1 0 0 TRIM LEFT SIDE BOTTOM C287 127SA 0 0 0 0 1 0 TRIM LEFT SIDE BOTTOM C287 128SA 0 0 0 0 0 1 TRIM LEFT SIDE TOP C287 130SA 0 0 0 1 0 0 TRIM LEFT SIDE TOP C287 131SA 0 0 0 0 1 0 TRIM LEFT SIDE TOP C287 132SA 0 0 0 0 0 1 TRIM RIGHT SIDE BOTTOM C287 134SA 0 0 0 1 0 0 TRIM RIGHT SIDE BOTTOM...
Page 8: ...LL MOUNTING BRACKET FOR THE BOTTOM HORIZONTAL RAIL see Mounting Bracket Detail at right 3 Use the chart at right to determine the proper value for Dim A From the mark made in step 1 measure up Dimension A from chart at right and draw a level horizontal line the width of the LED display This is the top mounting hole location of the WALL MOUNTING BRACKET FOR THE TOP HORIZONTAL RAIL see Mounting Brac...
Page 9: ... DIM A FINAL VIEWING AREA Array Size Vertical distance from Bottom Left of to Top Rail Mounting Hardware HEIGHT WIDTH 4x4 53 3 8 1357mm 54 1374mm 96 1 16 2440mm 5x5 67 1704mm 67 1 2 1714mm 120 3050mm 6x6 80 5 8 2047mm 81 1 8 2061mm 144 3660mm Overall Height 83 5 8 2124mm Image Height 81 1 8 2061mm he outside of the image area LOCATION of BOTTOM RIGHT LED Cabinet ...
Page 10: ...rackets must be evenly spaced no more then 32 813mm apart The example below is for a 8 x 8 Array Dimensions for other standard 3 rail array sizes 10x10 and 12x2 are shown in the table at right 1 Mark the location of the Bottom Left Corner of the viewing area 2 From the mark made in step 1 measure up 19 1 4 490mm and draw a level horizontal line the width of the LED display This is the top mounting...
Page 11: ...NG BRACKET DETAIL STANDARD ARRAY MOUNTING DIMENSIONS DIM A DIM B FINAL VIEWING AREA Array Size Vertical distance from Bottom Left of Array to Middle Rail Mounting Hardware Vertical distance from Bottom Left of Array to Top Rail Mounting Hardware HEIGHT WIDTH 8x8 53 3 8 1358mm 107 3 8 2727mm 108 1 16 2747mm 192 3 16 4882mm 10x10 67 1704mm 134 7 16 3413mm 135 1 8 3433mm 240 1 4 6102mm 12x12 80 5 8 2...
Page 12: ...for the mounting surface 9 16 Ø14mm Ø 13 16 Ø20mm Ø 5 16 Ø7mm LASER LINE Mounting Hardware MOUNTING BRACKET DETAIL Section 3 3 Attaching Mounting Hardware by Others to Wall 1 Loosely attach the wall mounting hardware provided by others to the wall at the outer four corners of the grid created in Sections 3 1 Section 3 2 Ensure the head of the hardware is at least 1 2 12mm off the surface of the wa...
Page 13: ... wall mounting brackets on the center rail section prior to securing splices SPLICE SPLICE Horizontal Rails for Standard Array Sizes 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 4 3 2 1 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 12 11 5 4 3 2 1 PANELS WIDE PANELS WIDE PANELS WIDE PANELS WIDE PANELS WIDE PANELS WIDE STANDARD ARRAY SIZES SUGGESTED BRACKETS REQUIRED SPLICE LOCATIONS D MOUNTING ALIGNMENT Differential S...
Page 14: ... keyhole slots of the two outer wall mounting brackets hang the bottom horizontal rail on the pre installed mounting hardware see Section 3 Step 5 1 2 3 Fig 5 1 1 2 3 Fig 5 2 1 2 3 Fig 5 3 2 Using the top keyhole slots of the outer wall mounting brackets hang the top horizontal rails on the pre installed mounting hardware 3 Secure the outer wall mounting brackets on each end of the horizontal rail...
Page 15: ...p keyhole slots of the outer wall mounting brackets hang the MIDDLE horizontal rail on the pre installed mounting hardware 3 Using the top keyhole slots of the outer wall mounting brackets hang the TOP horizontal rail on the pre installed mounting hardware 4 Secure the outer wall mounting brackets on each side of the horizontal rails Leave the inner brackets loose for now 4 2 1 3 WALL Leave Inner ...
Page 16: ...set screws on each wall mounting bracket to position the Alignment Notch with the laser line Please Note when setting the plumb adjustment the face of the horizontal rail must remain plump and not twisted 5 Once the Laser Line and all Alignment Pins are aligned tighten the four 4 locking screws on the top and bottom each of the outer mounting bracket SIDE VIEW TOP VIEW CONVEX WALL Laser Line Laser...
Page 17: ... 3 Repeat steps 1 and 2 until all brackets are plum and secured in place Tighten Adjustment Screws Tighten Adjustment Screws Section 8 Attaching Wall Adjuster Brackets to Vertical Rails Section 8 1 For LED arrays up to 6 panels high 2 Horizontal Rails 1 Attach the Differential Screw to the Wall Adjustment Bracket 2 Attach two 2 Wall Adjuster Brackets to the back side using a 3mm hex wrench WORK GL...
Page 18: ... Hex Wrench 2 Turn the Lower Vertical Rail section over 3 Attach two 2 Wall Adjuster Brackets to the back side using a 3mm hex wrench Section 8 2 2 Upper Section of Vertical Rail Assembly 1 Attach one 1 Wall Adjuster Bracket to the back side using a 3mm hex wrench WORK GLOVES RECOMMENDED TURN OVER Front TOP 2 Back TOP 3 Front TOP 1 VERTICAL CONNECTOR A TURN OVER Front TOP 2 Back TOP 3 Front TOP 1 ...
Page 19: ...tom horizontal rails Eventual location of Vertical Rails shown 4x4 5 Vertical Rails 5 4 3 2 1 5 4 3 2 1 4 4 5 4 3 2 1 4 4 5 4 3 2 1 5x5 6 Vertical Rails Splice 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 Rail Connector FRONT Eventual location of Vertical Rails shown 6 5 4 3 2 1 Rail Connector FRONT 6x6 7 Vertical Rails Splice 7 6 5 4 3 2 1 7 6 5 4 3 2 1 6 5 7 4 3 2 1 Rail Connector FRONT Eventual location...
Page 20: ... Rail Connector FRONT 10x10 11 Vertical Rails Splice Splice 11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 6 5 10 9 11 8 7 4 3 2 1 Rail Connector FRONT Rail Connector FRONT Eventual location of Vertical Rails shown Splice Splice Splice 12x12 13 Vertical Rails 13 12 11 10 9 8 7 6 5 4 3 2 1 13 12 11 10 9 8 7 6 5 4 3 2 1 6 5 10 9 12 11 8 7 4 Rail Connector FRONT Rail Connector FRONT 3 2 1 Rail Conne...
Page 21: ...ion 9 into position and attach using the supplied M6x12 hardware WORK GLOVES RECOMMENDED HORIZONTAL RAIL VERTICAL RAIL HORIZONTAL RAIL VERTICAL RAIL Fig 10 1A Fig 10 1B HORIZONTAL RAIL VERTICAL RAIL VERTICAL RAIL SLIDE IN FASTENER Fig 10 2A Fig 10 2B HORIZONTAL R CONNECTOR VERTICAL RAIL FASTENERS SLIDE IN NUT M6 1 0 FLANGE HEAD SCREW M6 1 0x12mm VERTICAL RAILS VERTICAL RAIL RIGHT SIDE VERTICAL RAI...
Page 22: ... hardware 4 Work from left to right until all bottom Vertical Rails are attached Section 10 2 2 Attaching Top Vertical Sections 1 Lift each Top Section of Vertical Rail and slide it onto the connector on the bottom section 2 Let the Vertical Rail hanger rest on the top horizontal rail and secure it loosely with provided hardware 3 Slide the fastener nut from Section 8 into position on the bottom r...
Page 23: ...he highest Vertical Rail and shine a laser level line across utilizing the laser level notch 2 Beginning with the Lower Sections use a 5mm hex wrench to raise each Vertical Rail until they are all level 3 Repeat Steps 1 and 2 on the Upper Sections of each Vertical Rail Please note All Vertical Rails must be Adjust Vertical Rails Until Level with Laser Line Adjust Vertical Rails Until Level with La...
Page 24: ...ools to the vertical rail positioned in step 1 Using Side A of the alignment tool insert the pins into the corresponding alignment holes on the first vertical rail at the top and bottom locations 3 Adjust the position of the next vertical rail in order for the alignment pin on each tool to align with the corresponding alignment hole in the vertical rail 4 Tighten the second vertical rail mounting ...
Page 25: ...sponding alignment holes on the first vertical rail at the top and bottom locations 3 Adjust the position of the next vertical rail in order for the alignment pin on each tool to align with the corresponding alignment hole in the vertical rail 4 Tighten the second vertical rail mounting screws 5 Remove alignment tools and re attach each using side B to the 3rd vertical rail using the corresponding...
Page 26: ...G HARDWARE by Others VERTICAL RAIL 2 3 3mm Hex Wrench Differential Screw 3mm Hex Wrench WALL ADJUSTMENT BRACKETS Section 11 3 Z Axis Adjustment 1 Using a 3mm hex wrench adjust each Wall Adjuster Bracket until it contacts the wall 2 Use the clearance hole in the vertical rail to allow for a socket to drive a lag screw by others into the wall 3 Rotate the differential screw to push or pull the verti...
Page 27: ...anels Section 12 Attaching Trim Brackets Section 12 1 Installing TOP Trim Brackets Section 12 2 Installing Side Trim Brackets 2 SPLIT LOCK WASHER M4 SOCKET HEAD SCREW M4 0 7x10mm 1 1 2 SPLIT LOCK WASHER M4 SOCKET HEAD SCREW M4 0 7x10mm ...
Page 28: ...ion 12 4 Installing Bottom Trim brackets 1 SPLIT LOCK WASHER M4 SOCKET HEAD SCREW M4 0 7x10mm Section 13 Installing Bottom Trim must be done prior to LED Installation Section 13 1 Installing BOTTOM Trim Sections 1 2 BOTTOM VIEW SOCKET HEAD SCREW M4 0 7x8mm 2 ...
Page 29: ...ng in the bottom left corner insert the four 4 Spring Loaded Mounting studs into the angled slots on the vertical rail as shown The head of the studs will engage with the back side of the vertical rail and the spring washer will remain on the front face does not fit through the slot Once the head of all 4 studs are fully inserted lower the panel into the final location FRONT VIEW BACK VIEW LED CAB...
Page 30: ...nting Holes LED PANEL PLACEMENT INNER COLUMNS 2 Attach the next LED cabinet direct to the right of the first Continue until the first row is complete 3 Working from left to right attach the row of LED cabinets 4 Continue until all LED cabinets are installed ...
Page 31: ...page 31 of 32 Foundation for LED Panels 1 1 2 2 SIDE TRIM 2 1 TOP TRIM Section 15 Attaching Trim to Trim Brackets LED CABINETS REMOVED FROM VIEW FOR CLARITY ...
Page 32: ...FOUNDATION ...
