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Draper 87680, Instructions Manual

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Draper 87680 Instructions Manual Download Page 16

11. MAINTENANCE

11.3 PERIODIC 

MAINTENANCE

Regular maintenance is most important for the best performance and safe operation.

Item

Remarks

Pre-

operation

check

(daily)

Initial 1
months
or 20Hr

Every 3

months
or 50Hr

Every 6

months

or 100Hr

Every 12

months

or 300Hr

Spark plug

Check condition, adjust gap
and clean. Replace if necessary.

Engine oil

Check oil level.

Air filter

Clean. Replace if necessary.

Fuel filter

Clean fuel drain filter. 
Replace if necessary.

Valve clearance

Check and adjust when 
engine is cold.

Fuel line

Check fuel hose for crack or
damage. Replace if necessary.

Exhaust system

Check for leakage. Retighten 
or replace gasket if necessary.

Carburettor

Check choke operation.

Starting system

Check key start ignition
operation.

Decarbonisation

More frequently if necessary.

Fittings/
fasteners

Check all fittings and 
fasteners correct if necessary.

Check muffler screen. Clean/
replace if necessary.

Replace.

16

Summary of Contents for 87680

Page 1: ... manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety instructions contained in this manual it will ensure both product and operator safety together with longer life of the product itself AlI photographs and drawings in this manual are...

Page 2: ...THIS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings NOTE Important information 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal educational use only Commercial copying redistribution hiring ...

Page 3: ...E ENGINE OIL 12 10 BASIC WATER PUMP OPERATION 10 1 PUMP PRIMING 13 10 2 STARTING THE MACHINE 14 10 3 STOPPING THE MACHINE 14 11 MAINTENANCE 11 1 AFTER THE FIRST 20 HOURS OPERATION 15 11 2 EVERY 50 HOURS OPERATION 15 11 3 PERIODIC MAINTENANCE 16 11 4 RISK OF FIRE 17 11 5 RISK OF INJURY AND PROPERTY DAMAGE WHEN TRANSPORTING WATER PUMP 18 11 6 RISK OF BREATHING INHALATION HAZARD 18 11 7 RISK OF UNSAF...

Page 4: ... hired out when the guarantee period is 90 days from the date of purchase The guarantee is extended to 24 months for parts only This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is f...

Page 5: ...sonal injury or ignite some materials To prevent fuel oil spillage when transporting the pump should be secured upright in it s normal operating position with the engine switch in the off position Take care not to drop or strike the pump when transporting Never cover the pump when in use Before storing the pump for a long period 1 Be sure that the storage area is free of excessive humidity and dus...

Page 6: ...materials Keep the water pump at least 3 feet 1 metre away from buildings and other equipment during operation Do not enclose the water pump in any structure Keep flammable materials away from the water pump The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the w...

Page 7: ...irect sun light After each use clean the pump thoroughly Regularly check external nuts and fixings to ensure vibration caused by normal use has not begun to loosen them 5 HEALTH SAFETY INFORMATION WARNING DO NOT OPERATE THIS MACHINE IN ANY HAZARDOUS LOCATION Such areas include when there is a risk of an explosion of petrol fumes leaking gas or explosive dust CAUTION ENGINE SPEED HAS BEEN FACTORY S...

Page 8: ...ffler exhaust Drain Spark plug cap Fuel tank cap Fuel tank Choke lever Air filter housing Recoil pull start handle Throttle lever Carry handle HT lead Outlet Inlet suction Hose barb Hose barb coupling Oil level dipstick Frame Sump plug Main engine switch Fuel lever 8 ...

Page 9: ...o use the water pump The packaging material should be retained at least during the guarantee period in case the machine needs to be returned for repair Warning Some of the packaging materials used may be harmful to children Do not leave any of these materials in the reach of children If any of the packaging is to be thrown away make sure they are disposed of correctly according to local regulation...

Page 10: ...rb coupling over the hose barb and attach the coupling to the pump iii Slide hose clamp over the solid wall hose before pushing the hose onto hose barb making certain it has gone over all the way iv Use the hose clamp to grip the hose securely onto the connector Make certain the clamp is central on the connector NOTE Clamp the strain filter to the other end of the suction hose fig 3 This helps avo...

Page 11: ...el into the tank without the fuel filter in place 3 Do not over fill leave air gap at top of fuel level 4 Always screw down fuel cap 5 Clean up any spilled fuel immediately 6 Move water pump at least 12 feet 4M away from the fuelling area before starting WARNING Do not refill fuel tank while engine is running or is hot Check to ensure that the petrol cap has been tightened and that fuel is not lea...

Page 12: ... clockwise and inspect to see the oil level Fig 6 3 If the oil level is below the lower level line refill with SAE 10W 30 4 stroke oil to the upper level line NOTE Do not screw in the oil filler cap when checking oil level simply insert and pull the cap straight out 4 If the oil is contaminated or has discoloured ensure you change the oil Refer to the Engine oil replacement section for instruction...

Page 13: ...ake time to prime itself This time is dependant on suction hose length and could take as much as 10 minutes if the pump is further from the water source to be pumped The pump should always be sited as close to the water that needs to be pumped as possible Ensure that all hose connections are tight The self priming function will not work if air can be sucked through poor hose connections Ensure the...

Page 14: ...ying to start the engine When the engine is running and has warmed up i Reopen the choke so that the engine runs smoothly ii Increase the throttle speed to begin pumping NOTE Whenever the pump is not in use lower the idle or switch off the engine 10 3 STOPPING THE MACHINE FIGS 11 12 Before stopping the engine the throttle should be set to idle and the engine run for a couple of minutes i If the en...

Page 15: ... the housing SPARK PLUG INSPECTION i Remove spark plug connection by hand ii Remove spark plug with plug spanner provided iii Inspect the spark plug It should be a tan colour iv Clean plug and adjust the gap 0 7 0 8mm v Replace the spark plug with correct torque 20Nm 2m kg 14 ftlb vi Replace spark plug if required FIG 14 FIG 15 Make sure that the pump is not running when carrying out maintenance w...

Page 16: ...el Air filter Clean Replace if necessary Fuel filter Clean fuel drain filter Replace if necessary Valve clearance Check and adjust when engine is cold Fuel line Check fuel hose for crack or damage Replace if necessary Exhaust system Check for leakage Retighten or replace gasket if necessary Carburettor Check choke operation Starting system Check key start ignition operation Decarbonisation More fr...

Page 17: ...C ambient such as storage rooms or garages can interfere with its proper ventilation features causing overheating and possible ignition of the materials or buildings Spilled fuel and its vapours can become ignited from hot surfaces or sparks Turn engine off and allow it to cool before adding fuel to the tank Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fire...

Page 18: ...ion occupied by humans or animals Keep children pets and others away from area of operating unit HAZARD Contact with hot engine and water pump components WHAT COULD HAPPEN HOW TO PREVENT IT Contact with hot surfaces such as engines exhaust components could result in serious burns During operation touch only the control surfaces of the water pump Keep children away from the water pump at all times ...

Page 19: ...hing or jewellery which could be caught by moving parts HAZARD Lifting a very heavy object WHAT COULD HAPPEN HOW TO PREVENT IT Serious injury can result from attempting to lift too heavy an object When lifting always keep the object you are lifting near the vertical axis of your body DO NOT use you back to lift heavy loads Both people should crouch down grab the underside of unit and use your legs...

Page 20: ...RIES 12 1 DRAPER SUCTION HOSE Description Stock No Part No 1 hose clamps x2 22598 SHC1 12 2 DRAPER HOSE CLAMPS Description Stock No Part No 1 hose couplings 23200 ASH1 12 3 DRAPER HOSE COUPLINGS Description Stock No Part No Spark plug 15955 Y PG27 28 12 4 DRAPER SPARK PLUG 20 ...

Page 21: ...ised service agent 1 Check water level if low refill 2 Strainer maybe clogged check to unblock 3 Check hose clamps are securely fastened and make e g a m a d o n s i e r e h t t a h t e r u s to the pumping hose 4 Contact an authorised service agent 1 Fuel 2 Spark 3 Other 1 Priming water 2 Strainer 3 Air suction 4 Other 13 TROUBLESHOOTING 21 ...

Page 22: ...o not dispose of Waste Electrical Electronic Equipment in with domestic rubbish Do not use in the wet Caution Danger Highly flammable liquid For outdoor use only Do not expose to rain Caution Risk of electric shock Warning Wear ear defenders Engine and exhaust become hot during use do not touch 22 ...

Page 23: ...e that it is disposed of according to national regulations Contact your local authority for details of collection schemes in your area In all circumstances Do not dispose of power tools with domestic waste Do not incinerate Do not abandon in the environment Do not dispose of WEEE as unsorted municipal waste 23 ...

Page 24: ... U K Helpline 023 8049 4344 Sales Desk 023 8049 4333 General Enquiries 023 8026 6355 Service Warranty Repair Agent For aftersales servicing or warranty repairs please contact the Draper Tools Helpline for details of an agent in your local area YOUR DRAPER STOCKIST KCMC0116 drapertools com ...

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