Draper 85655, User Manual

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2. CONTENTS
1. TITLE PAGE
1.1 INTRODUCTION.......................................................................................................... 2
1.2 REVISION HISTORY .................................................................................................. 2
1.3 UNDERSTANDING THIS MANUAL ............................................................................. 2
1.4 COPYRIGHT NOTICE ................................................................................................. 2
2. CONTENTS
2.1 CONTENTS .................................................................................................................... 3
3. GUARANTEE
3.1 GUARANTEE ............................................................................................................... 4
4. INTRODUCTION
4.1 SCOPE......................................................................................................................... 5
4.2 SPECIFICATION .......................................................................................................... 5
4.3 HANDLING AND STORAGE ........................................................................................ 5
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS ......................................................................... 6
5.2 HYDRAULIC FLUID DATA SHEET ...........................................................................6-7
6. TECHNICAL DESCRIPTION
6.1 IDENTIFICATION ......................................................................................................... 8
7. UNPACKING AND CHECKING
7.1 PACKAGING ............................................................................................................... 9
8. ASSEMBLING THE PALLET TRUCK
8.1 ATTACH THE HANDLE TO THE PISTONS ............................................................... 10
9. PALLET TRUCK SETUP
9.1 HYDRAULIC VALVE ADJUSTMENT.......................................................................... 11
10. PALLET TRUCK INSTRUCTIONS
10.1 LIFTING & LOWERING THE PALLET TRUCK........................................................... 10
11. MAINTENANCE
11.1 GENERAL MAINTENANCE ....................................................................................... 11
12. TROUBLESHOOTING
12.1 TROUBLESHOOTING ............................................................................................... 12
13. DISPOSAL
13.1 DISPOSAL ................................................................................................................. 13
DECLARATION OF CONFORMITY .............................................................................. ENCLOSED
12. TROUBLESHOOTING
12.1 TROUBLESHOOTING GUIDE
Problems Possible cause Required action
- Hydraulic oil is low. - Fill up the hydraulic oil.
- Keep the fork in the lowest
position when not in use
and lubricate the rod more
regularly.
- Replace seals.
- Replace worn or damaged
parts.
- The piston rod or pump
body is deformed resulting
from partial loading,
slanting to one side or
overloading.
- The fork was kept in the
high position for a long time
with the piston rod bared
allowing it to rust and jam
the rod.
- Seals worn or damaged.
- Parts cracked or worn.
- No hydraulic oil.
- The oil has impurities.
- Air in the hydraulic oil.
- Impurities in the oil prevent
the release valve from
closing tight.
- Parts of the hydraulic system
cracked or worn.
- Air in the hydraulic oil.
- Seals worn or damaged.
- Replace with new oil.
- Inspect and replace worn or
damaged parts.
- Purge the air from the
system.
- Replace seals.
- The forks lower
without the release
valve working.
- The forks cannot be
lifted up to the
maximum height.
- The forks cannot be
lowered.
- The forks cannot be
lifted up
- Leaks.
- Fill up the hydraulic oil
- Change the oil.
- Purge the air from the
hydraulic oil.
- Replace the piston rod or
pump body.
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