Draper 71106, Manual

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2. CONTENTS
1. TITLE PAGE
1.1 INTRODUCTION.......................................................................................................... 2
1.2 REVISION HISTORY .................................................................................................. 2
1.3 UNDERSTANDING THIS MANUAL ............................................................................. 2
1.4 COPYRIGHT NOTICE ................................................................................................. 2
2. CONTENTS
2.1 CONTENTS .................................................................................................................... 3
3. GUARANTEE
3.1 GUARANTEE ............................................................................................................... 4
4. INTRODUCTION
4.1 SCOPE......................................................................................................................... 5
4.2 SPECIFICATION .......................................................................................................... 5
4.3 HANDLING AND STORAGE ........................................................................................ 5
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS
– Electric shock can kill ............................................................................................ 6
– Fumes & gases can be harmful ............................................................................. 6
– Welding can cause fire or explosion ..................................................................6-7
– Personal Protection ................................................................................................ 7
– Limitations ............................................................................................................... 8
– General ..................................................................................................................... 8
5.2 ADDITIONAL SAFETY INSTRUCTIONS
– Read instructions .................................................................................................... 8
– Exploding parts can injure ..................................................................................... 8
– Static can damage PC boards ................................................................................ 8
– Pacemaker wearers ................................................................................................. 8
– Overuse can cause overheating ............................................................................ 8
– Electric shock can kill ............................................................................................. 8
– Fumes and gases can be hazardous ..................................................................... 9
– Eye protection for welding ..................................................................................... 9
5.3 CONNECTION TO THE POWER SUPPLY ................................................................. 9
6. TECHNICAL DESCRIPTION
6.1 IDENTIFICATION ....................................................................................................... 10
7. UNPACKING AND CHECKING
7.1 PACKAGING .............................................................................................................. 11
7.2 WHAT´S IN THE BOX? .............................................................................................. 11
8. ASSEMBLING THE STUD WELDER TROLLEY..................................................................... 12
9. ASSEMBLING THE STUD WELDER
9.1 DUTY CYCLE AND OVERHEATING ......................................................................... 12
9.2 MACHINE INSTALLATION......................................................................................... 12
9.3 SELECTING A LOCATION ......................................................................................... 12
9.4 WELDING GUN.......................................................................................................... 13
9.5 SINGLE-SIDED APPLICATIONS ............................................................................... 13
9.6 CONNECTION OF NEGATIVE WIRE ........................................................................ 14
10. STUD WELDER INSTRUCTION
10.1 FUNCTIONS .............................................................................................................. 15
10.2 WASHER WELDING .................................................................................................. 16
10.3 TRIANGLE WASHER WELDING ............................................................................... 17
10.4 CARBON ROD HEATING .......................................................................................... 18
10.5 WRIGGLE FORM WIRE WELDING........................................................................... 19
10.6 CUPULE..................................................................................................................... 20
11. MAINTENANCE & TROUBLESHOOTING .........................................................................21-22
12. EXPLANATION OF SYMBOLS
12.1 EXPLANATION OF SYMBOLS .................................................................................. 23
13. DISPOSAL
13.1 DISPOSAL.................................................................................................................. 24
DECLARATION OF CONFORMITY .............................................................................. ENCLOSED
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