DR ALL-TERRAIN Page 1 Safety & Operating Instructions Manual Download

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ALL-TERRAIN

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FIELD and BRUSH MOWER

Safety & Operating Instructions

Please read instructions before operating machine

Summary of Contents for ALL-TERRAIN

Page 1: ...DR ALL TERRAIN FIELD and BRUSH MOWER Safety Operating Instructions Please read instructions before operating machine...

Page 2: ...er handy it will speed things up We also hope to hear from you on how much you like your new helper And please tell your friends about your new DR ALL TERRAIN FIELD and BRUSH MOWER Having DR Owners sp...

Page 3: ...RRAIN FIELD and BRUSH MOWER 15 The Pre Start Safety Check 15 Before Starting the Engine 16 Electric Starting 16 Manual Starting 16 Engaging the Wheel Drive 17 Engaging the Blade 17 Stopping the Blade...

Page 4: ...iv DR ALL TERRAIN FIELD and BRUSH MOWER Safety Operating Instructions...

Page 5: ...MOWER Explains the organization of this manual Provides contact information for Country Home Products Inc Chapter 2 Safety Considerations Explains guidelines for safe operation of your machine Chapte...

Page 6: ...Note This information may be helpful to you If you are ever unsure about an action you are about to take contact Country Home Product s toll free support at 1 800 DR OWNER 376 9637 WARNING The exclam...

Page 7: ...a in which you will be working Look for rocks logs sticks rope wire garden tools etc and remove these objects before mowing Mowing over these objects could damage the machine and cause injury Safety I...

Page 8: ...sition if the engine is already warm 164541 This label reminds you about the importance of reading and understanding the Safety Operating Instructions manual and of paying attention to the safety warn...

Page 9: ...e engine Engage and disengage the blade a few times to get used to it before mowing NEVER remove the shields from the mower or alter the deck in any way Keep your hands and feet away from the blade be...

Page 10: ...or medication Watch for traffic when mowing near roadways Safety with Gasoline Powered Machines Do not run the engine in an enclosed area or without proper ventilation Store all fuel in containers spe...

Page 11: ...aintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and or federal regulations Contact your local fire marshal or f...

Page 12: ...8 DR ALL TERRAIN FIELD and BRUSH MOWER Safety Operating Instructions...

Page 13: ...LD and BRUSH MOWER This chapter outlines a few simple steps you will need to follow to set up your new machine before you use it It may be helpful to familiarize yourself with the controls and feature...

Page 14: ...AIN FIELD and BRUSH MOWER Controls and Features Note The model shown in Figure 1 may look slightly different from your machine Blade Control Throttle Control Shift Lever Operator Presence Control Key...

Page 15: ...remove one of the cross slats At this point the lawn deck if ordered is free standing and can be lifted off the pallet 5 Roll the power unit off the pallet 6 Attach the deck to the power unit followin...

Page 16: ...r and pin Figure 2 3 Install the belt on the pulley and clutch Figure 3 and route the belt per the label on the spindle housing Figure 4 The tension lever may have to be released and secured into slot...

Page 17: ...hip all electric starting mowers with the negative terminal battery wire disconnected This prevents the battery from discharging during shipment Before using your mower you must connect the battery wi...

Page 18: ...Approximate Engine Oil Required w Oil Filter Briggs Stratton 11 Hp 48 oz 1 42 L Briggs Stratton 13 Hp 48 oz 1 42 L Kawasaki 15 Hp 57 6 oz 1 7 L Kawasaki 17 Hp 57 6 oz 1 7 L 3 Fill the gas tank to with...

Page 19: ...est procedures be performed before each use of the machine to verify that the safety equipment is in good order and that no part adjustments are needed for safe operation Test your Operator Presence C...

Page 20: ...10 to the CHOKE position to the RUN position if the engine is already warm 3 Turn the key see mower picture Figure 1 on page 10 to the START position until the engine starts then release The key will...

Page 21: ...1 Move the shift lever to the desired gear 2 Disengage the parking brake 3 Gently squeeze the wheel clutch lever to engage a gear 4 Release the clutch if you need to slow down or stop Engaging the Bl...

Page 22: ...mower Obstacle Tips Dealing with obstacles in the terrain is easy with your new DR ALL TERRAIN FIELD and BRUSH MOWER The following section explains how to approach most common obstacles Always check y...

Page 23: ...anced over the drive wheels when operating on uneven terrain Figure 7 If the machine gets hung up 1 Disengage the blade Do not try to free the machine from stumps or debris while the blade is engaged...

Page 24: ...es on the ground Reverse 1 Be very careful of your footing when operating the machine in reverse Know what s behind you and take your time 2 Disengage the blade before shifting into reverse Mow in the...

Page 25: ...ions Procedure Before Each Use Every 25 Hours Every 100 Hours Check Operator Presence Switch Check Engine Oil Level Check General Equipment Condition Check Blade for Sharpness Lubricate Grease Fitting...

Page 26: ...eat that could be harmful to the battery A fully charged battery will read 12V 13 2V with a voltmeter Do not continue to crank your engine when the battery charge is low Charging the Battery If the ba...

Page 27: ...L TERRAIN FIELD and BRUSH MOWER is greased at the Factory Tools Supplies Needed Flexible hose grease gun Lithium grease 1 2 wrench or socket chain cover FLUID FILM or comparable lubricant WARNING Befo...

Page 28: ...to leak out of the seals onto the mower drive belt Unless instructed otherwise pump only until you feel slight resistance 1 2 pumps 2 The drive chain should be lubricated with FLUID FILM lubricant or...

Page 29: ...belt tension lever Figure 13 3 Remove the belt from the pulley Figure 14 and then drop it from the engine pulley below the machine 4 To mount the belt follow the above procedure in reverse Figure 13...

Page 30: ...and oil 2 Remove the blade belt following the instructions as outlined in the previous page 3 Remove the pin and collar Figure 15 and then pull the power unit away from the deck 4 Tilt the power unit...

Page 31: ...ng the clutch bracket out of the way Figure 17 8 Remove the three belt guides Figure 17 9 Loosen the belt retainer bolts on the outside of the frame one on each side and slide the retainer back Figure...

Page 32: ...19 2 Remove the blade lock nut right hand regular thread and washer 3 Remove the blade 4 Mount the new blade washer and lock nut Note Be sure the blade is seated completely over the small ridge in th...

Page 33: ...tch bracket on the underside of the machine Figure 20 2 Loosen the nut on the front threaded side of the bracket by 1 8 to 1 4 and then tighten the nut on the back against the bracket Check the tensio...

Page 34: ...clip A with a flat head screwdriver and pliers You ll need to lift one side and rotate the clip to get it off the master link Next remove the side plate B Then remove the master chain link 4 Slowly fe...

Page 35: ...ol Needed 1 2 open end wrench On the right handlebar there is a black bracket for adjusting the blade engagement cable Figure 24 To tighten the cable turn the center portion of the adjuster counter cl...

Page 36: ...e Tool Needed 1 2 open end wrench To adjust the parking brake tighten or loosen the nut shown in Figure 26 Tightening the nut will increase pressure and loosening the nut will decrease the pressure on...

Page 37: ...ing the black knob lifting the cover and pulling up and back to remove it 2 Release the belt tension lever Figure 27 3 Remove the belt from the pulley Figure 28 4 Remove the pin and collar Figure 29 a...

Page 38: ...is will prevent sediment from gumming up the carburetor If there is dirt or moisture in the gas or tank remove it by draining the tank Completely fill the tank with fresh unleaded gas and add the appr...

Page 39: ...s owner s manual for engine specific procedures Are you using fresh clean gas If the gas is old change it Use a fuel stabilizer if you keep gas longer than two months Check that the fuel shut off val...

Page 40: ...e wire connections to the solenoid Disconnect the green battery ground wire first to avoid sparks Check to be sure that all of the connections are clean and tight Reconnect the battery ground wire Che...

Page 41: ...ing the procedure in the engine manufacturer s owner s manual Check the oil level and adjust as needed If your engine still lacks power call 1 800 DR OWNER 376 9637 for assistance Engine smokes Check...

Page 42: ...g up under the machine and does not discharge Try removing the baffle under the front of the mowing deck Blade vibrates when engaged The blade may not be seated properly on the hub Loosen the blade nu...

Page 43: ...DR ALL TERRAIN FIELD and BRUSH MOWER Safety Operating Instructions 39 Notes...

Page 44: ...40 DR ALL TERRAIN FIELD and BRUSH MOWER Safety Operating Instructions Notes...

Page 45: ...rranty period warranty parts will be shipped by standard method at no charge to the warranty holder Expedited shipping of warranty parts is the responsibility of the warranty holder SOME STATES DO NOT...

Page 46: ...eservoir according to the dipstick with SAE30 HD motor oil GAS Fill the gas tank with fresh unleaded gasoline making sure the gas valve on the bottom of the tank is open Always close the gas valve whe...

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