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DR. BENDER 102248, Operating Manual

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DR. BENDER 102248 Operating Manual Download Page 17

 

17 

Item  Part no. 

Description 

No. 

1 

102248 

Attachment SQUATINA 400 complete 

1 

2 

101353 

   Guard complete 

1 

3 

100276 

      Guard 

1 

4 

401452 

      Hub 

1 

5 

900302 

      Allen head screw 

1 

6 

901126 

      Hex socket countersunk head screw 

4 

7 

301705 

   Rotor WSS 

1 

8 

102194 

      Rotor housing 

1 

9 

900000 

      Groove ball bearing 

1 ** 

10 

801368 

      Snap ring 

1 

11 

802418 

      Rotary shaft seal 

2 ** 

12 

900795 

      Snap ring 

1 

13 

301761 

      Spindle complete 

1 

14 

301704 

         Spindle 

1 

15 

401668 

         Bushing 

1 

16 

401853 

         Shaft sleeve 

1 

17 

901116 

      Rotary shaft seal 

1 ** 

18 

900202 

      Snap ring 

1 

19 

301244 

      Flange 

2 

20 

902076 

      Washer 

1 

21 

901041 

      Hex screw 

1 

22 

301522 

      Flange 

1 

23 

900688 

      Allen head screw 

4 

24 

802402 

      Threaded nipple 

1 

25 

802403 

      Water hose 

1 ** 

26 

302042 

   Saw blade 

1 ** 

Wearing parts ** 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for 102248

Page 1: ...ued 10 2018 Art No 102255 ESPADA Subject to change Art No 102249 KOGIA Art No 102248 SQUARTINA Art No 102251 SQUARTINA B Alle Rechte vorbehalten All rights reserved DR BENDER GmbH D 75382 Althengstett Tel 07051 9291 0 Fax 07051 9291 91 We are on the internet at http www dr bender de email info dr bender de ...

Page 2: ...4 2 2 Squatina flush cut blade guard attachment 9 4 2 3 Kogia attachment 9 4 2 4 Espada attachment 9 5 0 Commissioning 10 5 1 Squatina full blade guard attachment 10 5 1 1 Saw blade change 10 5 2 Squatina flush cut blade guard attachment 10 5 2 1 Saw blade change 10 5 3 Kogia attachment 11 5 3 1 Ring saw blade change adjustment 11 5 3 2 Fitting the optional guide plate 13 5 4 Espada attachment 14 ...

Page 3: ... Always state the machine type and the machine number in any correspondence 1 0 Symbol and pictogram description Warning Indicates instructions which may endanger your health or the functionality of the unit if they are not followed The warranty shall become null and void if you cause defects to the unit by non compliance with these instructions Recycling Please direct waste to recycling Disposal ...

Page 4: ...ty signs on the machine Wear safety shoes Wear gloves Wear a safety helmet Wear protective goggles Wear ear protection Wear a breathing mask Pull the power plug before work on the device Read the instructions ...

Page 5: ... Ring saw KOGIA Squatina saw flush cut blade guard Squatina saw full blade guard Friction wheel adjustment screw Chain tension adjustment screw Blade Ring saw blade Chain Saw blade for flush cutting Saw blade Machine socket quick release system ...

Page 6: ... up against steel reinforcements and thus can be opti mised according to the progress of the work Here you can run the unit at much higher cutting speeds At tention depends on the tool and in doing so the progress of the job can be speeded up by up to 200 With conventional machines the torque drops very sharply at the higher speeds and therefore this ad vantage does not apply here 2 2 Applications...

Page 7: ...7 4 0 Main dimensions and technical data 4 1 Dimensions 4 1 1 Squatina Full blade guard attachment 4 2 1 Squatina flush cut blade guard attachment ...

Page 8: ...8 4 1 3 KOGIA attachment 4 1 4 ESPADA attachment ...

Page 9: ...guard attachment Maximum saw blade diameter 400 Cooling medium Air Water Saw blade holder diameter 1 25 4 mm Pitch diameter for fastener countersunk holes 60 6x60 M6 mm Max depth of cut 170 mm Weight 4 5 kg 4 2 3 KOGIA attachment Maximum ring saw blade diameter 400 mm Cooling medium Water Max depth of cut 300 mm Weight 5 0 kg 4 2 4 ESPADA attachment Blade length 380 mm Cooling medium Water Max dep...

Page 10: ...nd the output spindle as well as the hex screw Place the top half of the flange with the matching washer onto the saw blade and make sure that the flange half engages the output spindle Attach the hex screw and tighten by turning anticlockwise To tighten the hex screw with a SW17 spanner you must hold the output spindle at the same time with an SW27 spanner 5 2 SQUATINA Flush cut blade guard attac...

Page 11: ...n the adjustment sleeve item 75 approx 8 9 turns to the left to unhook the support rollers from the ring saw blade by approx 2 mm When fitting the support rollers put the hex nut item 67 back on slightly Using the adjustment sleeve item 75 put the roller onto the ring saw blade by turning it clockwise The clamping roller may never be set onto the ring saw blade with too high a contact pressure Wit...

Page 12: ... ring saw blade make sure that the three raised edges engage into the three grooves of the ring saw blade 6 Loosen the support and the guide rollers Using a swan neck SW 17 box spanner tighten the hex washer item 64 45 Loosen both Allen head screws with the SW 5 Allen key item 66 When reinserting the raised head flange screw use medium strength Loctite 900227 Washer item 65 802491 Allen head screw...

Page 13: ...w blade must be sharp If this is not the case they must be replaced 5 3 2 Fitting the optional guide plate Remove the front cover item 81 see 5 3 1 item 3 Replace the two distance bushes item 80 through the complete guide plate item 94 402007 Distance bushes Item 80 302426 complete guide roller Item 94 301533 support roller Item 63 301528 Guide roller Item 44 ...

Page 14: ... fastened with wing screws 1 Make sure that the plastic washers of the wing screws are not clamped between guard and console First remove the chain as described in 5 4 1 Remove the hex nut 2 completely and pull the holding plate from the blade The blade can now be easily removed from the console Place the new blade into the console Make sure that the clamping pins 4 are guided into the holes provi...

Page 15: ...ecific applications If the product is used for purposes other than the intended purpose based on the user manual or in the event of misuse or if unap proved accessories are used the warranty shall become null and void The products must be regularly maintained and cleaned according to the instructions in the user manual The warranty shall become null and void in the event of an intervention by thir...

Page 16: ...16 8 0 Spare parts lists 8 1 SQUATINA Full blade guard attachment ...

Page 17: ...g 1 9 900000 Groove ball bearing 1 10 801368 Snap ring 1 11 802418 Rotary shaft seal 2 12 900795 Snap ring 1 13 301761 Spindle complete 1 14 301704 Spindle 1 15 401668 Bushing 1 16 401853 Shaft sleeve 1 17 901116 Rotary shaft seal 1 18 900202 Snap ring 1 19 301244 Flange 2 20 902076 Washer 1 21 901041 Hex screw 1 22 301522 Flange 1 23 900688 Allen head screw 4 24 802402 Threaded nipple 1 25 802403...

Page 18: ...18 8 2 SQUATINA Flush cut blade guard attachment ...

Page 19: ...ball bearing 1 10 800559 Snap ring 1 11 802418 Rotary shaft seal 2 12 900795 Snap ring 1 13 301762 Spindle complete 1 14 301702 Spindle 1 15 401668 Bushing 1 16 401853 Shaft sleeve 1 17 901116 Rotary shaft seal 1 18 900202 Snap ring 1 19 301307 Flange 1 20 301522 Flange 1 21 401605 Washer 1 22 901065 Hex socket countersunk head screw 1 23 900688 Allen head screw 4 24 802402 Threaded nipple 1 25 80...

Page 20: ...20 8 3 KOGIA attachment ...

Page 21: ... Guide roller 1 45 401731 Hex washer 1 46 900227 Washer 1 47 802491 Raised head flange screw 1 48 301627 Roller lever complete 2 49 301628 Roller shaft 1 50 901058 Groove ball bearing 2 51 401791 Bushing 1 52 401792 Bushing 1 53 401728 Shaft sleeve 1 54 301753 Worm gear complete 1 55 301629 Eccentric shaft 1 56 301737 Pin 1 57 301752 Worm gear 1 58 900801 Snap ring 1 59 901334 Rotary shaft seal 1 ...

Page 22: ...22 8 4 ESPADA attachment ...

Page 23: ... 802345 O ring 1 22 401760 Set screw complete 1 23 401660 Shaft key 1 24 401662 Bushing 1 25 401661 Set screw 1 26 900582 Dowel pin 1 27 900684 Hex socket countersunk head screw 2 28 401659 Eccentric pin 1 29 901350 Snap ring 1 30 803217 Rotary shaft seal 1 31 801368 Retainer ring 1 32 401884 Plate 1 33 902021 Stud bolt 1 34 901115 Hex nut 1 35 101963 Guard complete 1 36 401673 Seal 1 37 901117 Wa...

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