DPS Turbonator VGT Installation Manual Download Page 1 | Manualshive

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Revision 1.3

Revision Date 1/28/2020

Turbonator® VGT Controller

www.dieselpowersource.com

DPS

Turbonator® VGT Controller

Installation Manual

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Summary of Contents for Turbonator VGT

Page 1: ...Revision 1 3 Revision Date 1 28 2020 Turbonator VGT Controller www dieselpowersource com DPS Turbonator VGT Controller Installation Manual ...

Page 2: ...st Yellow Exhaust 3 Main Harness 4 Exhaust Brake Adapter One of three styles included 5 Turbo Adapter 6 Exhaust Switch with USB Connector Wiring Harness Cont Step 2 Connect the harness on the floor in order to associate each piece Figure 1 Main Harness Unassembled Figure 2 Microcontroller Turbonator VGT Controller Figure 3 Exhaust brake switch and USB adapter Figure 4 2003 07 Dodge Cummins C R and...

Page 3: ...Revision 1 3 Revision Date 1 28 2020 Turbonator VGT Controller www dieselpowersource com Wiring Harness Cont Figure 4 Figure 5 Figure 6 ...

Page 4: ...NMENT CAN OCCUR 8 Note DO NOT LOOSEN OR ADJUST THE ACTUATOR FROM THE HOUSING It is configured to the housing it comes on If you to need to reconfigure the actuator please call us at 801 930 8404 9 Software can be downloaded from our Website https www dieselpowersource com installation instructions choose DPS Turbonator Software which can tune and control the actuator but the control is pre program...

Page 5: ...e the relay and two loose wires with PIN labels 2 Locate the ECM on the drivers side of the engine remove bolt disconnect the connector from the ECM which contains the pins shown on the provided wires 3 On the inside of the plug at the pin location there is a small piece of plastic to keep water out Use needle nose pliers and pull the plastic piece out 4 Push the two new pins into the connector un...

Page 6: ...________________ 1 Locate the ECM on the drivers side of the engine remove bolt disconnect the connector from the ECM 2 On the inside of the plug at pin 20 there is a small piece of plastic to keep water out Use needle nose pliers and pull the plastic piece out 3 Push the Yellow single wire into the plug from the wire side until it clicks 4 Plug connector back into the ECM and tighten bolt ...

Page 7: ...cab 3 Locate the factory Accelerator Pedal Position APP plug located just above the accelerator pedal 4 Unplug the factory APP connector by pressing the release button 5 Carefully peel back the protective sheathing to expose about 1 inch of wires If using a razor blade be very careful to not cut into the insulation on the individual wires 6 On the factory APP plug locate the factory Brown Light Gr...

Page 8: ...Revision 1 3 Revision Date 1 28 2020 Turbonator VGT Controller www dieselpowersource com ...

Page 9: ..._________________________________________________________ Universal kit uses the same brake adapter as the 2003 2007 Dodge 5 9 Common Rail Except instead of connecting to an ECU the 2 loose wires need to be shorted together in order to close the circuit Do not connect these wires to anything but each other through a switch The goal is for the pedal to close the circuit to engage the exhaust brake ...

Page 10: ... 3 Revision Date 1 28 2020 Turbonator VGT Controller www dieselpowersource com __________________________________________ Exhaust Brake Switch Step 1 Identify a desirable spot to mount the exhaust pressure switch ...

Page 11: ...eselpowersource com Engine RPM Wiring Optional 1998 5 2007 Dodge 5 9 ______________________________________________________________________ The Engine RPM Wiring is NOT necessary to connect to achieve correct VGT operation It is only used for cold start help with warm up ...

Page 12: ... firewall using self tapping screw in such a way that the pressure sensor is vertical electrical plug side up Condensation can occur in the copper tube and MUST BE MOUNTED UPRIGHT to drain the water away from the sensor MOUNT SENSOR AWAY FROM EXHAUST COMPONENTS 2 Route the copper tube in such a way that it is on a constant downward slope from sensor to turbine housing fitting Use the provided PVC ...

Page 13: ...ute the new copper tubing from the pressure sensor fitting to the fitting installed in exhaust housing Be careful not to kink the tube Use 1 0 1 5 inch PVC pipe as a mandrel to bend the tube Once the tube is bent do not try to straighten or it could kink If the tubing is too long it can be coiled around a pipe to shorten as needed ...

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