Dover Wilden Original A4 Engineering, Operation & Maintenance Download Page 15

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WILDEN PUMP & ENGINEERING, LLC

WIL-10260-E-02

®

SUGGESTED INSTALLATION

SECTION 7B – AIR OPERATION

SUGGESTED OPERATION AND
MAINTENANCE INSTRUCTIONS

OPERATION:  Pump discharge rate can be controlled by 
limiting the volume and/or pressure of the air supply to the 
pump (preferred method). An air regulator is used to regu-
late air pressure. A needle valve is used to regulate volume. 
Pump discharge rate can also be controlled by throttling the 
pump discharge by partially closing a valve in the discharge 
line of the pump. This action increases friction loss which 
reduces flow rate. This is useful when the need exists to 
control the pump from a remote location. When the pump 
discharge pressure equals or exceeds the air supply pres-
sure, the pump will stop; no bypass or pressure relief valve 
is needed, and pump damage will not occur. The pump 
has reached a “deadhead” situation and can be restarted 
by reducing the fluid discharge pressure or increasing 
the air inlet pressure. The Wilden T4 pump runs solely on 
compressed air and does not generate heat, therefore your 
process fluid temperature will not be affected.

RECORDS: When service is required, a record should be 
made of all necessary repairs and replacements. Over a 
period of time, such records can become a valuable tool 
for predicting and preventing future maintenance problems 
and unscheduled downtime. In addition, accurate records 
make it possible to identify pumps that are poorly suited to 
their applications.

MAINTENANCE AND INSPECTIONS: Since each application 
is unique, maintenance schedules may be different for every 
pump. Frequency of use, line pressure, viscosity and abrasive-
ness of process fluid all affect the parts life of a Wilden pump. 
Periodic inspections have been found to offer the best means 
for preventing unscheduled pump downtime. Personnel familiar 
with the pump’s construction and service should be informed 
of any abnormalities that are detected during operation.

AIR-OPERATED PUMPS:

 To stop the pump from operating in an emergency situation, simply close the shut-off valve (user supplied) installed in the air

supply line. A properly functioning valve will stop the air supply to the pump, therefore stopping output. This shut-off valve should be located far enough 
away from the pumping equipment such that it can be reached safely in an emergency situation.

Accu-Flo™ pumps:

 Accu-Flo™ pumps function 

with solenoid valves and require an electrical control 
circuit to supply pulses. Under normal operating 
conditions, the control circuit is sufficient for starting 
and stopping the pump. However, the shut off valve 
(user supplied) installed in the air supply line can 
be used to stop the pump if necessary. Therefore, it 
shoud be located far enough away from the pumping 
equipment such that it can be reached safely in an 
emergency situation.

NOTE:

 In the event of a power failure, the shutoff 

valve should be closed, if the restarting of the pump 
is not desirable once power is regained.

Summary of Contents for Wilden Original A4

Page 1: ...EOM S i m p l i f y y o u r p r o c e s s Engine e ri n g Opera ti o n Maint e n a n ce Original Series METAL Pumps T4 A4 WIL 10260 E 02 REPLACES EOM T4 A4M 4 05...

Page 2: ...ontrolled 11 B A4 METAL Accu Flo 11 SECTION 7 INSTALLATION OPERATION A Installation Turbo Flo Suggested Installation Drawing 12 B Operating and Maintenance 13 C Principles Behind Accu Flo Pumps 14 D I...

Page 3: ...ump should be disconnected and all air pressure allowed to bleed from pump Disconnect all intake discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a...

Page 4: ...09 Spark free BSPT Wil Gard II 220V 0113 Stallion internals spark free BSPT 0120 Saniflo FDA Wil Gard II 110V 0124 Saniflo FDA Accu Flo 24 V DC x proof coil Intl PTB approved 0127 Saniflo FDA Accu Flo...

Page 5: ...the liquid chamber see shaded area FIGURE 2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm...

Page 6: ...ID INLET 32 mm 1 1 4 BSP FNPT LIQUID DISCHARGE 19 mm 3 4 BSP FNPT AIR EXHAUST A B C D E F G H J K L M N P R S T DIMENSIONS ITEM METRIC mm STANDARD inch A 391 15 4 B 63 2 5 C 219 8 6 D 442 17 4 E 285 1...

Page 7: ...FNPT AIR INLET A F G H J B C D E 51 mm 2 TRI CLAMP 51 mm 2 TRI CLAMP 13 mm 1 2 BSP FNPT AIR INLET 19 mm 3 4 BSP FNPT AIR EXHAUST A F G H J K L B C D E DIMENSIONS ITEM METRIC mm STANDARD inch A 391 15...

Page 8: ...o that daily operation parameters will fall in the center of the pump performance curve LPM Water Discharge Flow Rates SECTION 5B PERFORMANCE CURVES T4 METAL ULTRA FLEX FITTED Height 452 mm 17 4 Width...

Page 9: ...ied so that daily operation parameters will fall in the center of the pump performance curve LPM Water Discharge Flow Rates SECTION 5D PERFORMANCE CURVES T4 METAL PTFE FITTED Height 442 mm 17 4 Width...

Page 10: ...mm 1 2 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 98 4 lpm 26 gpm against a discharge pressure head of 2 7 ba...

Page 11: ...ute See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow curves are for optimal speed conditions only The optimal speed is that speed which provides the maximum flow under...

Page 12: ...40 psig requires 4 1 bar 60 psig 18 7 Nm3 h 11 scfm air consumption and a pump speed of 115 strokes minute See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow curves are...

Page 13: ...ation atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain Suction lift curves are calibrated for pumps operating at 1 000 305 m above sea level This...

Page 14: ...ION Selecting a site that is well within the pump s suction lift capability will assure that loss of prime troubles will be eliminated In addition pump efficiency can be adversely affected if proper a...

Page 15: ...records make it possible to identify pumps that are poorly suited to their applications MAINTENANCE AND INSPECTIONS Since each application is unique maintenance schedules may be different for every pu...

Page 16: ...rical power is off THE MODEL A4 WILL PASS 4 8 mm 3 16 SOLIDS THE M4 STALLION WILL PASS 13 mm 1 2 SOLIDS WHENEVER THE POSSIBILITY EXISTS THAT LARGER SOLID OBJECTS MAY BE SUCKED INTO THE PUMP A STRAINER...

Page 17: ...every 50 million cycles Continuous lubrication with a compatible oil is not harmful and will provide longer seal life but it may flush all grease out of the unit A red button on the side of the air v...

Page 18: ...e If air continually blows out the exhaust in very large quantities the air valve seals may be worn beyond their ability to function In this case the valve must be replaced NOTE Before the valve is sc...

Page 19: ...4 outlet and is designed for flows up to 81 gpm 307 lpm The model T4 is available in aluminum cast iron or 316 stainless steel wetted parts The air valve is manufactured of brass PTFE coated brass ni...

Page 20: ...h or by rotat ing the diaphragm by hand remove the diaphragm assembly Step 4 Figure 4 Remove the discharge valve balls and seats from the liquid chambers and inspect for nicks gouges chemical attack o...

Page 21: ...haft which remains connected to the opposite side diaphragm assembly Figure 9B Repeat disassembly instructions for the opposite liquid chamber Inspect diaphragm assembly and shaft for signs of wear or...

Page 22: ...is preventing the air valve piston from moving freely Also remove and clean the air valve screen P N 04 2500 03 If the air valve piston does not move freely after the above cleaning the air valve shou...

Page 23: ...inder ports is maintained see Figure D Reinstall air valve to center block of pump Tighten per the torque specification GLYD RING REPLACEMENT When the Glyd rings become worn they will no longer seal a...

Page 24: ...tions on this page The following tips will assist in the assembly process Clean the inside of the center section shaft bushing to ensure no damage is done to new seals Stainless bolts should be lubed...

Page 25: ...ape should overlap approximately 13 mm 1 2 Proceed to install the PTFE tape on the remaining diaphragm The Wilden T4 cast iron pumps require PTFE gasket tape on the liquid chambers P N 04 9502 99 Othe...

Page 26: ...24 WILDEN PUMP ENGINEERING LLC WIL 10260 E 02 SECTION 9A EXPLODED VIEW PARTS LISTING T4 METAL AIR OPERATED RUBBER TPE OR ULTRAFLEX FITTED...

Page 27: ...03 04 5000 03 04 5000 02 04 5000 02 04 5000 03 04 5000 03 22 Clamp Band Large 2 04 7300 08 04 7330 08 04 7300 03 04 7330 03 04 7300 08 04 7330 03 04 7300 03 04 7330 08 04 7330 03 04 7300 03 70 04 7330...

Page 28: ...26 WILDEN PUMP ENGINEERING LLC WIL 10260 E 02 PTFE Assembly SECTION 9B EXPLODED VIEW PARTS LISTING T4 METAL AIR OPERATED PTFE FITTED...

Page 29: ...03 70 23 Clamp Band Small 4 04 7100 03 04 7100 03 04 7100 03 04 7100 03 04 7100 03 70 04 7100 03 70 24 Discharge Manifold 1 04 5020 01 04 5020 01 04 5020 03 04 5020 02 04 5020 03 70 04 5020 03 70 25 I...

Page 30: ...28 WILDEN PUMP ENGINEERING LLC WIL 10260 E 02 SECTION 9C EXPLODED VIEW PARTS LISTING A4 METAL ACCU FLO...

Page 31: ...ifold 1 04 5020 01 04 5020 04 04 5020 03 04 5020 02 04 5020 01 04 5020 04 04 5020 03 04 5020 02 18 Inlet Housing 1 04 5080 01 04 5080 04 04 5080 03 04 5080 02 04 5080 01 04 5080 04 04 5080 03 04 5080...

Page 32: ...1120 50 N A N A Wil Flex 04 1010 58 N A 04 1080 58 04 1120 58 N A N A Sani ex 04 1010 56 N A 04 1080 56 04 1120 56 N A N A Fluoro Seal N A N A N A N A 04 1200 34 N A PTFE 04 1010 55 N A 04 1080 55 N A...

Page 33: ...4 22 4 8 40 40 40 32 00 2110 99 155 60 120 110 4 8 08 08 06 840 NEMA 7 UL CSA Voltage 10 Current A AC AC DC Power W DC Resistivity Part Number 60 Hz 50 Hz 10 Inrush Holding 00 2110 99 153 12 24 22 7 6...

Page 34: ...32 WILDEN PUMP ENGINEERING LLC WIL 10260 E 02...

Page 35: ...comes rst Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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