Dover PSG Blackmer TXD1200 Series Installation, Operation And Maintenance Instructions Download Page 6

201-D00     page 6/12

 

OPERATION 

FLUSHING THE PUMP 

NOTICE: 

If flushing fluid is to be left in the pump for an extended 
time, it must be a lubricating, non-corrosive fluid.  If a 
corrosive, non-lubricating fluid is used, it must be 
flushed from the pump immediately.

 

 

To flush the pump, use the following procedure: 

1.  Allow the pump to evacuate as much fluid as possible.  

2.  Run cleaning fluid through the pump intake.  The 

cleaning fluid should be compatible with the pump O-rings 
and vane material.  When handling "sticky" fluids that 
solidify within the pump (i.e., waxes, adhesives, resins, 
asphalts, etc.), use a fluid that will prevent solidification of 
the fluid being transferred and facilitate flushing. 

3.  Operate the pump against a closed discharge for 15 

seconds to allow the cleaning fluid to recirculate through 
the internal relief valve. 

NOTICE: 

After flushing the pump some residual fluid will remain in 
the pump and piping. 

NOTICE: 

Properly dispose of all waste fluids in accordance with 
the appropriate codes and regulations. 

 
 

RELIEF VALVE 

NOTICE: 

The pump internal relief valve is designed to protect the 
pump from excessive pressure and must not be used as 
a system pressure control valve. 

Pumping volatile liquids under suction lift may cause 
cavitation. DO NOT partially close the discharge valve. This 
WILL result in internal relief valve chatter.  For these 
applications, install an external bypass valve, and any 
necessary piping, back to the storage tank. Use a bypass 
system when operating for extended periods (more than 1 
minute) against a closed discharge valve. 

 

Failure to disengage PTO before 
adjusting pump relief valve can cause 
severe personal injury or death 

 

Hazardous Machinery 

can cause severe 

personal injury or death 

 

 

Incorrect settings of the pressure 
relief valve can cause pump 
component failure, personal injury, 
and property damage. 

Hazardous pressure can 

cause personal injury or 

property damage 

 

RELIEF VALVE SETTING AND ADJUSTMENT 

 

Relief valve cap is exposed to pumpage 
and will contain some fluid 

Hazardous or toxic 

fluids can cause 

serious injury. 

The relief valve pressure setting is marked on a metal tag 
attached to the valve cover. Generally, the relief valve should 
be set at least 15 - 20 psi (1.0 - 1.4 Bar) higher than the 
operating pressure, or the external bypass valve setting (if 
equipped). 

DO NOT remove the R /V Cap OR adjust the relief valve 
pressure setting while the pump is in operation.  

1. 

To INCREASE the pressure setting,

 remove the relief 

valve cap, loosen the locknut, and turn the adjusting 
screw 

inwar

d, or clockwise. Retighten the locknut and 

replace the valve cap. 

2. 

To DECREASE the pressure settin

g, remove the relief 

valve cap, loosen the locknut, and turn the adjusting 
screw 

outwar

d, or counterclockwise. Retighten the locknut 

and replace the valve cap.  

Refer to the individual Blackmer pump parts lists for spring 
pressure ranges. The pumps are supplied from the factory 
with the relief valve adjusted to the mid-point of the spring 
range, unless specified differently.  If the pump is equipped 
with a Blackmer air valve, refer to setting and adjustment 
procedures in Blackmer Air Valve Instructions and Parts List 
No. 201-G00. 

NOTICE: 

Where regulations require, holes in R/V cap (1) and 
capscrew with hole (5C) are used by the weights and 
measures official(s) to apply a security seal or tag. 

 

 
 
 

Summary of Contents for PSG Blackmer TXD1200 Series

Page 1: ...T SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury death or major property damage Warns of hazards that WILL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause per...

Page 2: ...ury major property damage or death Hazardous machinery can cause serious personal injury Do not operate without guard in place PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the pump serial number I D number and model designation is attached to each pump It is recommended that the data from this tag be recorded and filed for future reference If replacement parts are needed or i...

Page 3: ...th the cylinder feet down or with the intake port up is recommended for thorough draining of the pump PUMP DRIVE The pump may be driven by a power take off through universal joints When using universal joints a splined slip joint properly lubricated must be used on the connecting jackshaft to prevent end thrust on the pump shaft It is very important to install a proper drive line to avoid excessiv...

Page 4: ...at minimum Refer to the Lubrication section of this manual Figure 3 Hydraulic Drive PUMP ROTATION NOTICE Confirm correct pump rotation by checking the pump rotation arrows respective to pump driver rotation TO CHANGE PUMP ROTATION The TXD1200 series pump models are equipped with a double ended rotor and shaft enabling them to be driven from either shaft end To change rotation rotate the pump 180 d...

Page 5: ...d discharge lines 2 Start the pump Priming should occur within one minute 3 Check the vacuum and pressure gauges to ensure the system is operating within expected parameters Record the gauge readings in the Initial Start Up Information section of this manual for future reference 4 Inspect piping fittings and associated system equipment for leaks noise vibration and overheating 5 Check the flow rat...

Page 6: ...e Failure to disengage PTO before adjusting pump relief valve can cause severe personal injury or death Hazardous Machinery can cause severe personal injury or death Incorrect settings of the pressure relief valve can cause pump component failure personal injury and property damage Hazardous pressure can cause personal injury or property damage RELIEF VALVE SETTING AND ADJUSTMENT Relief valve cap ...

Page 7: ... in place NOTICE Maintenance shall be performed by qualified technicians only following the appropriate procedures and warnings as presented in this manual STRAINERS Strainers must be cleaned regularly to avoid pump starvation Schedule will depend upon the application and conditions LUBRICATION NOTICE To avoid possible entanglement in moving parts do not lubricate pump bearings hydraulic adapter c...

Page 8: ... inch pump models the dirt shield 123A will come off with the bearing cover 3 Remove the outboard bearing cover capscrews 28 and slide the outboard bearing cover 27A and gasket 26 off the shaft Discard the bearing cover gasket 4 Remove locknuts and lockwashers 24A 24B a Bend up the engaged lockwasher tang and remove setscrew 24C Rotate the locknut counterclockwise to remove it from the shaft b Sli...

Page 9: ...ed in steps 2 through 7 Apply a thin coating of motor oil on the inboard shaft to aid installation 10 Rotate the shaft by hand to engage the mechanical seal drive tangs and to test for binding or tight spots If the rotor does not turn freely lightly tap the rims of the heads with a soft faced mallet until the correct position is found Install all of the remaining head capscrews for each head and u...

Page 10: ...ackmer Air Valve Instructions and Parts List No 201 G00 a Insert the valve 9 into the relief valve bore of the cylinder with the fluted end inward b Install the relief valve spring 8 and spring guide 7 against the valve c Attach a new relief valve gasket 10 and the valve cover 4 on the cylinder d Screw the relief valve adjusting screw 2 into the valve cover until it makes contact with the spring g...

Page 11: ...ng 7 Bent shaft or drive coupling misaligned 8 Excessively worn rotor 9 Malfunctioning valve in the system 10 Relief valve setting too low 11 Damaged vanes see following category Damaged Vanes 1 Foreign objects entering the pump 2 Running the pump dry for extended periods of time 3 Cavitation 4 Viscosity too high for the vanes and or the pump speed 5 Incompatibility with the liquids pumped 6 Exces...

Page 12: ...nless Steel 14 to 215 GPM HXL 6 8 10 Sliding Vane Pumps 130 to 2 220 GPM Refineries Terminals Barges Ships Reciprocating Gas Compressors Liquefied Gas Transfer Boosting Vapor Recovery Hand Operated Pumps Dispensing Transfer In line Accessories Gear Reducers Bypass Valves Strainers Visit www blackmer com for complete information on all Blackmer products Дистрибутор ОПВ Маркет ЕООД България София 15...

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