Dover PSG Blackmer TXD1200 Series Installation, Operation And Maintenance Instructions Download Page 11

201-D00     page 11/12

 

TROUBLESHOOTING        

continued

 

 

Reduced Capacity 

1.  Pump speed too low. 

2.  Suction valves not fully open. 

3.  Air leaks in the suction line. 

4.  Excessive restriction in the suction line (i.e.: undersized piping, too many elbows & 

fittings, clogged strainer, etc.). 

5.  Damaged or worn parts. 

6.  Excessive restriction in discharge line causing partial flow through the relief valve. 

7.  Relief Valve worn, set too low, or not seating properly. 

8.  Vanes installed incorrectly (see "Vane Replacement"). 

Noise 

1.  Excessive vacuum on the pump due to: 

a.  Undersized or restricted fittings in the suction line. 

b.  Pump speed too fast for the viscosity or volatility of the liquid. 

c. 

Pump too far from fluid source. 

2.  Running the pump for extended periods with a closed discharge line. 

3.  Pump not securely mounted. 

4.  Improper drive line (see "Pump Drive"). 

5.  Bearings worn or damaged. 

6.  Vibration from improperly anchored piping. 

7.  Bent shaft, or drive coupling misaligned. 

8.  Excessively worn rotor. 

9.  Malfunctioning valve in the system. 

10.  Relief valve setting too low. 

11.  Damaged vanes (see following category). 

Damaged Vanes 

1. Foreign 

objects 

entering the pump. 

2.  Running the pump dry for extended periods of time. 

3. Cavitation. 

4.  Viscosity too high for the vanes and /or the pump speed. 

5. Incompatibility 

with the liquids pumped. 

6. Excessive 

heat. 

7.  Settled or solidified material in the pump at start-up. 

8.  Hydraulic hammer - pressure spikes. 

9.   Vanes installed incorrectly (see"Vane Replacement"). 

Broken Shaft 

1. Foreign 

objects 

entering the pump. 

2.  Viscosity too high for the pump speed. 

3.  Relief valve not opening. 

4.  Hydraulic hammer - pressure spikes. 

5. Pump/driver 

misalignment. 

6.  Excessively worn vanes or vane slots. 

7.  Settled or solidified material in the pump at start-up. 

Mechanical Seal Leakage 

1.  O-rings not compatible with the liquids pumped. 

2.  O-rings nicked, cut or twisted. 

3.  Shaft at seal area damaged, worn or dirty. 

4.  Ball bearings overgreased. 

5. Excessive 

cavitation. 

6.  Mechanical seal faces cracked, scratched, pitted or dirty. 

 
 
 
 
 
 

Summary of Contents for PSG Blackmer TXD1200 Series

Page 1: ...T SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury death or major property damage Warns of hazards that WILL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause per...

Page 2: ...ury major property damage or death Hazardous machinery can cause serious personal injury Do not operate without guard in place PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the pump serial number I D number and model designation is attached to each pump It is recommended that the data from this tag be recorded and filed for future reference If replacement parts are needed or i...

Page 3: ...th the cylinder feet down or with the intake port up is recommended for thorough draining of the pump PUMP DRIVE The pump may be driven by a power take off through universal joints When using universal joints a splined slip joint properly lubricated must be used on the connecting jackshaft to prevent end thrust on the pump shaft It is very important to install a proper drive line to avoid excessiv...

Page 4: ...at minimum Refer to the Lubrication section of this manual Figure 3 Hydraulic Drive PUMP ROTATION NOTICE Confirm correct pump rotation by checking the pump rotation arrows respective to pump driver rotation TO CHANGE PUMP ROTATION The TXD1200 series pump models are equipped with a double ended rotor and shaft enabling them to be driven from either shaft end To change rotation rotate the pump 180 d...

Page 5: ...d discharge lines 2 Start the pump Priming should occur within one minute 3 Check the vacuum and pressure gauges to ensure the system is operating within expected parameters Record the gauge readings in the Initial Start Up Information section of this manual for future reference 4 Inspect piping fittings and associated system equipment for leaks noise vibration and overheating 5 Check the flow rat...

Page 6: ...e Failure to disengage PTO before adjusting pump relief valve can cause severe personal injury or death Hazardous Machinery can cause severe personal injury or death Incorrect settings of the pressure relief valve can cause pump component failure personal injury and property damage Hazardous pressure can cause personal injury or property damage RELIEF VALVE SETTING AND ADJUSTMENT Relief valve cap ...

Page 7: ... in place NOTICE Maintenance shall be performed by qualified technicians only following the appropriate procedures and warnings as presented in this manual STRAINERS Strainers must be cleaned regularly to avoid pump starvation Schedule will depend upon the application and conditions LUBRICATION NOTICE To avoid possible entanglement in moving parts do not lubricate pump bearings hydraulic adapter c...

Page 8: ... inch pump models the dirt shield 123A will come off with the bearing cover 3 Remove the outboard bearing cover capscrews 28 and slide the outboard bearing cover 27A and gasket 26 off the shaft Discard the bearing cover gasket 4 Remove locknuts and lockwashers 24A 24B a Bend up the engaged lockwasher tang and remove setscrew 24C Rotate the locknut counterclockwise to remove it from the shaft b Sli...

Page 9: ...ed in steps 2 through 7 Apply a thin coating of motor oil on the inboard shaft to aid installation 10 Rotate the shaft by hand to engage the mechanical seal drive tangs and to test for binding or tight spots If the rotor does not turn freely lightly tap the rims of the heads with a soft faced mallet until the correct position is found Install all of the remaining head capscrews for each head and u...

Page 10: ...ackmer Air Valve Instructions and Parts List No 201 G00 a Insert the valve 9 into the relief valve bore of the cylinder with the fluted end inward b Install the relief valve spring 8 and spring guide 7 against the valve c Attach a new relief valve gasket 10 and the valve cover 4 on the cylinder d Screw the relief valve adjusting screw 2 into the valve cover until it makes contact with the spring g...

Page 11: ...ng 7 Bent shaft or drive coupling misaligned 8 Excessively worn rotor 9 Malfunctioning valve in the system 10 Relief valve setting too low 11 Damaged vanes see following category Damaged Vanes 1 Foreign objects entering the pump 2 Running the pump dry for extended periods of time 3 Cavitation 4 Viscosity too high for the vanes and or the pump speed 5 Incompatibility with the liquids pumped 6 Exces...

Page 12: ...nless Steel 14 to 215 GPM HXL 6 8 10 Sliding Vane Pumps 130 to 2 220 GPM Refineries Terminals Barges Ships Reciprocating Gas Compressors Liquefied Gas Transfer Boosting Vapor Recovery Hand Operated Pumps Dispensing Transfer In line Accessories Gear Reducers Bypass Valves Strainers Visit www blackmer com for complete information on all Blackmer products Дистрибутор ОПВ Маркет ЕООД България София 15...

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