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Dover PSG ALL-FLO F100 Series, Installation Operation & Maintenance

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Dover PSG ALL-FLO F100 Series Installation Operation & Maintenance Download Page 23

ALF-13060-E-01

All-Flo

23

II 2 GD
Ex h IIC T6... T3 Gb
Ex h IIIC T85

°

C... T157

°

C Db

All-Flo Pumps comply with the following European Union directives:

The Machinery Directive 2006/42/EC: Annex I, and complies with the relevant requirements of the
following standards: BS EN ISO 12100:2010, BS EN 809:2009, and BS EN 12162:2009

The ATEX Directive 2014/34/EU: Annex II, and complies with the relevant requirements of the following
standards: EN ISO 80079-36:2016, and EN ISO 80079-37:2016.

All-Flo pumps meet the following ATEX ratings:

II 3 GD
Ex h IIC T6... T3 Gb
Ex h IIIC T85

°

C... T157

°

C Db

or

-20°C< Ta< +40°C

Summary of Contents for PSG ALL-FLO F100 Series

Page 1: ...IOM INSTALLATION OPERATION MAINTENANCE F100 1 INCH FDA AIR OPERATED DOUBLE DIAPHRAGM PUMP ...

Page 2: ... PERFORMANCE CURVES TPE AND PTFE DIAPHRAGMS 7 SECTION 6 INSTALLATION INSTALLATION 8 9 TROUBLESHOOTING 10 OPERATION 11 MAINTENANCE 11 SECTION 7 REPAIR AND ASSEMBLY PUMP WET END REMOVAL 12 13 AIR VALVE REMOVAL 14 15 PILOT VALVE REMOVAL 16 17 TORQUE SPECIFICATIONS 17 SECTION 8 EXPLODED VIEWS AND PARTS LISTS 18 20 SECTION 9 ELASTOMERS 21 SECTION 10 ATEX PROTECTION SUMMARY 22 SECTION 11 WARRANTY AND RE...

Page 3: ... to 70 C T6 Polypropylene 32 F to 180 F 0 C to 82 C T6 PVDF 0 F to 250 F 18 C to 121 C T4 Nylon 0 F to 200 F 18 C to 93 C T6 Temperature limits are solely based upon mechanical stress and certain chemicals will reduce the maximum operating temperature The allowable temperature range for the process fluid is determined by the materials in contact with the fluid being pumped Consult a chemical resis...

Page 4: ...elow 1 2 5 7 10 AIR SECTION A Aluminum Bold indicates recommended options AIR END REPAIR KIT Air end repair kit contains pilot sleeve assembly and main air valve D I A P H R A G M O R I N G S F W E 1 0 0 4 5 6 7 P R O D U C T S E R I E S W E T E N D R E P A I R K I T P U M P S I Z E M A T E R I A L F A K 1 0 0 2 P R O D U C T S E R I E S P U M P S I Z E A I R E N D R E P A I R K I T 3 4 V A L V E ...

Page 5: ...air valve directs pressurized air behind the left diaphragm causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left the right diaphragm through the action of the diaphragm rod moves to the left also When the diaphragm on the left side moves outward the left discharge bal...

Page 6: ...SIONS TO MUFFLER A2 Note Suction Discharge right are default ports See part number matrix option code for additional porting options 1 1 2 1 984 O D Tri Clamp Sanitary Flange x2 1 2 14 FNPT Air Inlet REV DRAWN BY DEFAULT TOLERANCES DRAWING NUMBER DATE TITLE SCALE ANGULAR DECIMAL INCHES DIMENSIONS IN INCHES XX 0 01 XXX 0 005 0 5 7750 TYLER BLVD MENTOR OHIO 44060 440 354 1700 FAX 440 354 9466 THE AL...

Page 7: ... 20 30 PERFORMANCE CURVES Performance Specifications Max Flow 48 gpm 182 lpm Max Air Pressure 120 psi 8 3 bar Max Solids 1 4 6 4 mm Max Suction Lift Dry 17 ft H2 O 5 2 m H2 O Max Suction Lift Wet 30 ft H2 O 9 1 m H2 O Weight 38 lbs 17 kg Air Inlet 1 2 FNPT Liquid Inlet 1 1 2 Tri Clamp Liquid Outlet 1 1 2 Tri Clamp Height 16 2 411 mm Width 13 0 330 mm Depth 8 4 213 mm Performance Specifications Max...

Page 8: ...tion it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto the ground LOCATION Ensure that the pump is installed in an accessible location in order to facilitate future service and maintenance AIR Ensure that the air supply is sufficient for the volume of air...

Page 9: ...ALF 13060 E 01 All Flo 9 SUGGESTED INSTALLATION This illustration is a generic representation of an air operated double diaphragm pump ...

Page 10: ...d Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valves Pump Running Slowly Not Steady Air compressor undersized Leak in air supply Air line filter regulator or ne...

Page 11: ...d suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to prevent a restriction on the suction MAINTENANCE Due to the unique nature of each application periodic inspection of the pump is the best method to determine a proper maintenance schedule A record sh...

Page 12: ...sed and disconnected While wearing personal protective equip ment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present WARNING For pump models with non metallic manifolds air valves or chambers When the relative humidity in the surrounding atmosphere is above 30 the equipment must not be touched by personnel...

Page 13: ...er Diaphragm Plate and Bumper from one side of the pump STEP 10 Placing the inch wrench on the remaining Outer Diaphragm Plate and the 7 16 inch wrench on the Diaphragm Rod Assembly remove the remaining Outer Diaphragm Plate Diaphragm Inner Diaphragm Plate and Bumper from the other side of the pump PUMP WET END ASSEMBLY To assemble the wet end of the pump reverse the order of disassembly Ensure al...

Page 14: ... and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present WARNING For pump models with non metallic manifolds air valves or chambers When the relative humidity in the surrounding atmosphere is above 30 the equipment must not be touched by personnel unless first wiped down with a damp cloth STEP 4 Remove the Shuttle Plate fr...

Page 15: ...y During assembly ensure that the open side of the lip seals are both facing each other inward Install the shuttle plate with the smooth shiny side toward the shuttle car Lubrication of the air valve assembly with a non synthet ic lubricant is recommended Magna Lube or Magna Plate are recom mended for assembly lubrication see detailed parts list for ordering information Note that if the lip seals ...

Page 16: ...lines are closed and disconnected While wearing personal protective equip ment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present WARNING For pump models with non metallic manifolds air valves or chambers When the relative humidity in the surrounding atmosphere is above 30 the equipment must not be touched...

Page 17: ...he pilot sleeve assembly with a non synthetic lubricant is recommended in order to facilitate re assembly into the intermediate Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information TORQUE SPECIFICATION CHART RECOMMENDED TORQUE SPECIFICATIONS 1 Pumps Wrench Size Manifold Bolts 90 in lbs 10 2 N m 1 2 Chamber Bolts 60 in lbs 6 8 N m 1 2 A...

Page 18: ...ALF 13060 E 01 All Flo 18 EXPLODED VIEW PARTS LIST F100 TAE SECTION 8 ...

Page 19: ...4 Nylon 160 BUMPER 2 ALL MODELS 12325 16 Urethane 170 INNER DIAPHRAGM PLATE 2 ALL MODELS 11104 25 Plated Steel 181 DIAPHRAGM 2 F100 TAE H 10612 18 Hytrel FDA F100 TAE 4 10612 80 Santoprene FDA 182 DIAPHRAGM BACKUP PTFE ONLY 2 F100 TA3 T 10613 80 Santoprene FDA 190 PTFE OVERLAY PTFE ONLY 2 F100 TA3 T 11409 59 PTFE 200 210OUTER DIAPHRAGM PLATE 2 F100 TAE 11220 73 Stainless Steel W THREADED STUD 220 ...

Page 20: ...5 16 24 ALL MODELS 12310 26 Stainless Steel 390 N A 400 GROUNDING LUG NOT SHOWN 1 OPTIONAL 13481 20 Aluminum Magnalube 75 oz As Required ALL MODELS 13404 00 Grease Any Character Δ Only sold as part of assembly AIR VALVE ASSEMBLY ALL MODELS FMK 100 A Various 230 240 250 260 270 280 290 300 Δ PILOT SEEVE ASSEMBLY ALL MODELS FPK 100 A Various 80 100 110 120 130 140 ITEM DESCRIPTION QTY PUMP MODEL PAR...

Page 21: ...mperature range 10 F to 180 F 12 C to 82 C EPDM is a general purpose elastomer with good resistance to many acids and bases Temperature range 40 F to 280 F 40 C to 138 C SANTOPRENE is an injection molded material with characteristics similar to EPDM Has excellent abrasion resistance Temperature range 40 F to 225 F 40 C to 107 C PTFE POLYTETRAFLUOROETHYLENE is a thermoplastic polymer that is inert ...

Page 22: ... air valve assembly and prevents overheating The equipment cannot run without compressed air Hot Surface Insulation effects due to dust layering Due to no heat rise during normal operation there is no additional heat rise due to dust layering Testing shows equipment has no heat rise during normal operation Flames and Hot Gases Overheating of non metallic materials The maximum allowed temperature f...

Page 23: ...complies with the relevant requirements of the following standards BS EN ISO 12100 2010 BS EN 809 2009 and BS EN 12162 2009 The ATEX Directive 2014 34 EU Annex II and complies with the relevant requirements of the following standards EN ISO 80079 36 2016 and EN ISO 80079 37 2016 All Flo pumps meet the following ATEX ratings II 3 GD Ex h IIC T6 T3 Gb Ex h IIIC T85 C T157 C Db or 20 C Ta 40 C ...

Page 24: ...NTIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COURSE OF DEALING OR TRADE All Flo will not in ANY event be liable for any loss of profit interruption of business or any other special consequential or incidental damages suffered or sustained by Custom...

Page 25: ...designing and manufacturing the highest quality product available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced air system logic and manufacturing techniques to develop the superior group of lube free air operated diaphragm pumps found in this catalog Every pump is performance engineered and quality built to p...

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