Dover Marathon V-4224 Operation, Maintenance And Installation Manual Download

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FULL LOAD
AMPERAGE

DISCONNECT
SIZE (MAX)

TIME DELAY
FUSE (MAX)

INVERSE TIME
CIRCUIT BREAKER (MAX)

30 m

60 m

90 m

CHARTS

2-9

2 MAINTENANCE

ELECTRICAL REQUIREMENTS

16.7

15.2

8.5

30 AMP

25 AMP

15 AMP

40 AMP

20 AMP

12 AWG/ 4mm2

12AWG/ 4mm2

10AWG/ 6mm2

VOLTAGE

208 VAC

230 VAC

WIRE SIZE (75 C)

400 VAC/50 HZ

20 m

12 AWG/ 4mm2

5 HP 400V 3 PHASE 50HZ

Summary of Contents for Marathon V-4224

Page 1: ... IT SAFE OPERATION MAINTENANCE AND INSTALLATION MANUAL FOR VERTICAL RECYCLER BALER V 4224 Marathon Equipment Co OMI Manual No 0011CE Rev 02 02 VERNON AL FAYETTE AL YERINGTON NV CLEARFIELD PA CE RATED MODEL ...

Page 2: ...intenance 2 3 Pressure Setting 2 4 Interlock Testing 2 5 Cylinder Removal And Rebuilding 2 6 Feed Gate Latch Adjustment 2 7 Principles Of Operation 2 8 Charts 2 9 Panel Box 2 10 Power Unit 2 11 Electrical Schematic 2 12 Hydraulic Schematic 2 13 Parts List 2 14 Recommended Oil 2 14 Motor Warranty 2 14 General Installation 3 1 Anchoring To Concrete Pad 3 2 Electrical Installation 3 3 Start Up Instru...

Page 3: ...this standard may be obtained from Environmental Industries Association 4301 Connecticut Avenue N W Suite 300 Washington D C 20008 Telephone 1 202 244 4700 OSHA 29 CFR Part 1910 147 The control of hazardous energy lockout tagout IF YOU SHOULD NEED FURTHER ASSISTANCE PLEASE CONTACT YOUR DISTRIBUTOR YOU WILL NEED TO PROVIDE THE BALER SERIAL NUMBER INSTALLATION DATE AND ELECTRICAL SCHEMATIC NUMBER TO...

Page 4: ...2 1 and EN 292 2 Safety of machines devices and installations 1992 EN 418 Safety of Machinery Emergency Stop Equipment Functional Aspects Principals for Design 1992 EN 294 Safety distance to prevent access to danger zones 1993 EN 60 204 1 Safety of Machinery Electrical Equipment of Machines 1993 EN 349 Safety of Machinery Minimum Gaps to Avoid Crushing Parts of the Human Body 1996 BS EN 982 Safety...

Page 5: ...D WARNING LIGHT on the control panel If the light is illuminated when the feed gate is raised there is a malfunction of the magnetic interlock system IN THIS EVENT DISCONTINUE USE OF THE BALER AND LOCK OUT TAG OUT THE BALER PER THE INSTRUCTIONS IN THE MAINTENANCE SECTION PAGE 2 1 Perform necessary repairs before continuing operation of the baler ONLY AUTHORIZED PERSONNEL SHOULD BE ALLOWED INSIDE T...

Page 6: ...DOWN BUTTON RED WARNING LIGHT KEYED ON OFF SWITCH MANUAL UP BUTTON BALE MADE LIGHT EMERGENCY STOP BUTTON CONTROL PANEL FEED GATE BALE DOOR POWER UNIT AUTOCYCLE BUTTON SEE CONTROL DESCRIPTION ON FOLLOWING PAGE RESET INTERLOCK OVERRIDE ...

Page 7: ... platen with the feed gate and bale door opened or closed It is normally used during bale ejection It can also be used to interrupt the automatic cycle and raise the platen should it become necessary The MANUAL UP button is a Hold To Run control causing the baler to stop when it is released WARNING STAY CLEAR OF MOVING PARTS WHEN USING THE MANUAL UP BUTTON WITH THE FEED GATE OPEN MANUAL DOWN Black...

Page 8: ...d may damage baler 2 Pull gate handle down to close feed gate NOTE Check red warning light before closing feed gate If gate is open and light is on discontinue use of the baler and call for service 3 To start the baler insert the key into the keyswitch and turn to the ON position 4 Press the AUTOCYCLE button The platen will make a complete cycle down and back up When the platen is in the full up p...

Page 9: ...s opened 5 CAUTION Wear safety glasses and leather gloves during the following operation Facing the front of the bale tie off bale by inserting bale ties loop end first through the platen Always insert bale ties through the tie slots in the platen first Feed wire through until it comes out of the tie slot in the baler floor Tie off each tie Bale ties should be tightened only hand tight allowing fo...

Page 10: ...T OR BALE CART RECOMMENDED FOR SUPPORTING BALE SIDE VIEW BALE CHAMBER DOOR OPENED SIDE VIEW BALE 1 8 BALE TIES ENTER THROUGH PLATEN LOOPED END FIRST BALE TIES EXIT THROUGH FLOOR EJECTED BALE BALE TIE SLOTS PLATEN BALE TIE SLOTS FEED GATE OPENS WHEN BALE DOOR IS OPENED BALE TIES FOLLOW WIRE GUIDES 1 OPERATION ...

Page 11: ...D AROUND THE BALE THE BALER IS SUPPLIED WITH A SLOT CLEANING TOOL FOR RODDING OUT THE TIE SLOTS TO USE INSERT THE TOOL INTO THE BLOCKED SLOT AND PUNCH OR DRAG THE MATERIAL OUT IF THE WIRE GUIDES BECOME OBSTRUCTED WITH MATERIAL THE BALER SHOULD BE EMPTIED LOCKED OUT AND TAGGED OUT AND THE PLATEN SHOULD BE CHOCKED AS SHOWN IN THE MAINTENANCE SECTION OF THIS MANUAL 2 2 BEFORE CLEANING THE WIRE GUIDES...

Page 12: ...utor DECALS 1 10 1 06 2682 1 MARATHON LOGO A DOVER COMPANY 2 06 3309 6 CE RATED DANGER STRIPE 275mm 3 06 2582 1 NO ACCESS FOR UNAUTHORIZED PERSONS 4 06 2755 1 DO NOT ENTER CONFINED SPACE 5 06 0419 1 READ MANUAL 6 06 0130 2 OPERATING INSTRUCTIONS 7 06 2702 1 PINCH POINT MOVING PARTS 8 06 2681 3 HOT SURFACE BURN HAZARD 9 06 0468 1 CE MODEL SERIAL NUMBER 10 06 2757 1 ELECTRICAL LOCKOUT 11 06 2758 1 E...

Page 13: ...DECAL PLACEMENT 1 11 1 OPERATION ...

Page 14: ...s are provided as minimum guidelines HYDRAULIC Stored hydraulic energy must be removed from the baler hydraulic circuit for complete lock out and tag out Make sure that this energy has been relieved by manually depressing the solenoid valve pin located in the center of the coil end of each valve See Diagrams on pages 2 4 and 2 11 2 1 INSTRUCTIONS 1 Move the main disconnect lever to the OFF positio...

Page 15: ... IN THE UP POSITION THE TOP END OF EACH BEAM SHOULD BE IN THE EXTREME CORNER WHILE THE BOTTOM END SHOULD BE POSITIONED OVER THE OUTER TIE SLOT IN THE FLOOR SEE DIAGRAM BELOW BEAM OVER OUTER TIE SLOT IN FLOOR 2 2 DANGER DO NOT CLIMB ON SIDES OF BALER USE A LADDER OR WORK PLATFORM WHEN WORKING ON TOP OF THE BALER OR OTHER AREAS OF THE BALER THAT CANNOT BE REACHED FROM GROUND LEVEL WARNING FEED GATE ...

Page 16: ...MONTHS ANNUAL FILTER MAINTENANCE ANNUALLY 1 2 3 Replace the hydraulic fluid See Recommended Oil page 2 14 Electric motor bearings should be lubricated once a year Clean the top of the power unit to remove the dirt build up 2 3 WARNING BEFORE PERFORMING ANY MAINTENANCE OR SERVICE PROCEDURES ON THE BALER MAKE SURE THE BALER IS LOCKED OUT AND TAGGED OUT PER THE INSTRUCTIONS ON PAGE 2 1 FOR MAINTENANC...

Page 17: ...utton and raise the platen to the fully up position While continuing to hold the MANUAL UP button loosen the lock nut on the Relief Valve and adjust the relief pressure to 150 psi Use the pressure gauge in the B port to read this pressure Release the MANUAL UP button Press the MANUAL DOWN button and adjust the counterbalance valve clockwise until the platen moves in the downward direction freely T...

Page 18: ...d turn the power ON The pressure settings are now complete 14 15 16 17 18 19 20 21 This baler is equipped with a solid state output magnetic interlock switch Because it is a semiconductor device it can not be checked with a continuity light or OHM tester The switch must be checked with the power ON The RED WARNING LIGHT on the control panel has been provided to indicate if the switch is working pr...

Page 19: ... Before reinstalling cylinders check cylinder pins bolts and cylinder rods for signs of fatigue Do not reuse parts if wear or cracks are present To reinstall the cylinders reverse the above steps NOTE Use new bolts nuts and cotter pins when re installing the cylinder pins After reinstallation of cylinder s readjust pressure on the counter balance valve See Page 2 4 for proper procedures 1 2 3 4 5 ...

Page 20: ... position Spring tension should not exceed 5 lbs to prevent excessive wear on the feed gate latch and striker NOTE In the event of excessive wear the feed gate latch STRIKER is removable and replaceable Striker may be replaced by removing the two 2 striker bolts Access to the striker bolts can be achieved by removing the front cover from the bale door 2 7 BALE DOOR BOLTS FOR STRIKER 2 MAINTENANCE ...

Page 21: ...tch and open the feed gate the control voltage in the magnetic interlock switch is broken and deenergizes the motor starter and the power unit shuts down When the motor starter is deenergized an auxiliary contact de energizes Relay 2 When Relay 2 energizes a contact is closed to start Timer 1 Timer 1 is used to shut the power unit down if the pressure switch never opens by either 1 not enough pres...

Page 22: ...AX 30 m 60 m 90 m CHARTS 2 9 2 MAINTENANCE ELECTRICAL REQUIREMENTS 16 7 15 2 8 5 30 AMP 30 AMP 30 AMP 30 AMP 25 AMP 15 AMP 40 AMP 40 AMP 20 AMP 10 10 12 AWG 4mm2 6 8 12AWG 4mm2 4 6 10AWG 6mm2 VOLTAGE 208 VAC 230 VAC WIRE SIZE 75 C 400 VAC 50 HZ 20 m 12 12 12 AWG 4mm2 5 HP 400V 3 PHASE 50HZ ...

Page 23: ...PANEL BOX 2 10 TERMINAL BLOCK MOTOR STARTER W OVERLOADS 2 AMP FUSE RELAYS AND BASES TERMINAL STRIP GROUND GROUND TIMER OVERLOAD ADJUSTMENT 2 MAINTENANCE ...

Page 24: ...DIRECTIONAL CONTROL VALVE SUBPLATE RELIEF VALVE RV1 SIGHT GAUGE COUNTERBALANCE VALVE SUCTION FILTER LOCATED IN RESERVOIR CLEAN OUT COVER PUMP PUMP MOTOR ADAPTER HUB COUPLING MOTOR NOTE See RECOMMENDED OIL on page 2 14 2 MAINTENANCE ...

Page 25: ...ELECTRICAL SCHEMATIC 2 12 E 6415 2 MAINTENANCE ...

Page 26: ...HYDRAULIC SCHEMATIC 2 13 2 MAINTENANCE E 0489 5 HP 3 7 KW 6 GPM 22 7LPM ...

Page 27: ...tgo Pacemaker 46 Tellus AW46 9 Amoco Rycon 1 Union Unax 46 Unax AW46 2 Gulf Harmony 47 Harmony 48 AW 3 Exxon Teresstic 46 Nuto 46 4 Texaco Rando 46 5 Chevron AW 46 RECOMMENDED OILS PART DESCRIPTION 02 0050 SUCTION FILTER 02 0197 BREATHER 02 0198 SIGHT GAUGE 02 0219 CLEAN OUT COVER 02 0628 DIRECTIONAL CONTROL VALVE 02 3902 COUNTER BALANCE VALVE 02 4037 PUMP MOTOR ADAPTER 02 4207 SUBPLATE 02 0242 HU...

Page 28: ...ible securely applied and in the proper location For decal description and location see DECALS and DECAL PLACEMENT in Section 1 pages 10 11 3 1 DANGER DO NOT CLIMB ON SIDES OF BALER USE A LADDER OR WORK PLATFORM WHEN WORKING ON TOP OF THE BALER OR OTHER AREAS OF THE BALER THAT CAN NOT BE REACHED FROM GROUND LEVEL WARNING PA RTS OF THE FEED GATE WILL EXTEND ABOVE THE TOP OF THE BALER WHEN THE FEED ...

Page 29: ... of baler base Two 18mm diameter anchor bolts required Red Head type recommended 1 Roll baler to the desired location 2 Unbolt the Anchor Bracket from the baler both sides 3 Turn the Anchor Brackets over and re bolt them to the baler 4 Anchor the Anchor Bracket to the floor both sides ANCHOR BRACKET IN SHIPPING POSITION TURN ANCHOR BRACKET OVE AND ANCHOR TO FLOOR 3 INSTALLATION ...

Page 30: ...ing the electrical installation 2 Before connecting power to the baler check the incoming line voltage with a voltmeter Also check voltage wiring in the baler panel box If the baler is not wired to the proper voltage make necessary corrections before proceeding 3 A lockable disconnect switch IS NOT PROVIDED in the panel box Incoming power should be connected to the top of the terminal block Be car...

Page 31: ...he power unit showing correct rotation In the event that this decal is missing look at the hub coupling from the motor end Rotation should be clockwise CAUTION If the pump rotates backward STOP IMMEDIATELY The pump will be damaged if it is operated in reverse even for short periods Reversing any two incoming power lines will change the motor pump rotation 2 With the platen fully raised check to be...

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