Dover HYDRO HYDSPD0023 User Manual Download Page 14

14

2.O5 Electrical Connections

 (continued)

Communication: Machine Communication Boxes

The Dositec’s Communication Boxes are the interface between the signals coming from the washer and the formula 

programming to deliver certain products at certain times. The simple On/Off signals from the washer are translated into digital 

packets of information and transmitted back to the Dositec PLC over a digital network. This allows a single four-wire cable to 

daisy-chain from one communication box to another, which greatly simplifies installation.

The connection at the main panel is on Bank X8 at L1+, M, A and B as shown below. The four conductor cable runs to the 

“In” connector of the box closest to the main panel. Any remaining boxes are connected with a cable running from the “Out” 

connector to the “In” connector of the next box.

The boxes are identified to the PLC by the DIP switch settings as shown below.

 If you are using the Remote Formula 

Selection accessory, their DIP switches must be set to match the Communication Box to which they are connected, as 

shown by the red circles below.

2.OO installation 

(continued)

470 

Ω

Resistor

Box 1

Box 2

In

Out

In

Out

Other

Boxes

(If any)

= 1

= 2

= 3

= 4

= 5

= 6

= 7

= 8

= 9

= 10

Box Identification DIP Switch Settings

Every Box

Connection

(top down)

Brown

Yellow

Green

White

Communication: Machine Signals

The signal wires from each washer connect to their Dositec 

Communications Box using the row of connectors at the lower 

edge of the circuit board, with the grounds jumpered to have a 

common connection, as shown to the right.

Communication: DIP Switch 5 - Auto-Formula Select Time

On the DIP switch that identifies the Communications Box (see 

above), 

the fifth DIP switch is used to adjust the time period

 

for Auto-Formula Select (AFS). 

With switch 5 in the 

Off position, 5 seconds

 is the AFS time, so 

an AFS signal of 15 seconds would select Formula 3. With switch 

5 in the 

On position, 3 seconds

 is the AFS time, so an AFS 

signal of 9 seconds would select Formula 3. 

Washer

Signal

Wires

5 = Off 

AFS time 

is 5 sec.

5 = On 

AFS time 

is 3 sec.

Installer 

supplied wiring, 

color will vary!

1

2

3

4

5

6

7

8

Summary of Contents for HYDRO HYDSPD0023

Page 1: ...user manual PLC Controlled 2 Channel Multi Washer Panel with Pneumatic Pump ...

Page 2: ... This page was intentionally left blank ...

Page 3: ...put External Emergency Stop Connection 12 Output External Alarm Indicator Connection 12 Output Distribution Manifold Solenoid Connection 13 Output Air Assist Flush Connection 13 Communication Machine Communication Boxes 14 Communication Machine Signals 14 Communication DIP Switch 5 Auto Formula Select 14 3 OO system start up 3 01 Configuring the System Settings 15 3 02 Prime the Hoses that go to t...

Page 4: ...index continued page 4 OO service parts 16 5 OO warranty 5 01 Limited Warranty 18 5 02 Limitation of Liability 18 ...

Page 5: ...oducts must be stored in approved container at a safe distance from the unit The handling of chemical products requires the proper safety measures such as protective glasses mask and gloves 1 O2 Overview PLC controlled pneumatic wall mount units are designed to dose chemical products to multiple washer extractors The maximum number of products that can be used with a single unit is ten 10 Regardle...

Page 6: ...he reliability and longevity of the system is a water flush that cleans each channel entirely after every product delivery The collection manifolds both sides of the pumps the flow meters and all the way through the distribution manifold to the washer are all flushed with water to prevent the effects of long term chemical exposure 8 Product Systems HYDSPD0038 8P 4WE 2CH 241 NEU V HYDSPD0023 8P 6WE...

Page 7: ...ion kit for the system being installed which is available from Hydro Systems If the mounting hardware is obtained from local providers all items should be the same as the ones listed in the kit Schedule an orderly transition from any previous dosing system in use and investigate if any portions of that system must be removed before the installation of the Dositec system In case a previous unit is ...

Page 8: ...all the appropriate Hydro Booster Tank to supply water at the proper flow and pressure Chemical Pickup These are the hoses that connect the chemical drum pickup system to the Collection Manifold on the main panel They allow product to be drawn into the delivery channel by the pneumatic pump during the dosage cycle Consider how you want the chemical drums positioned to avoid having incompatible che...

Page 9: ...ose Fittings Incoming Air Supply 60 120 psi 4 8 bar Set Regulator to 0 4 MPa 4 bar 60 psi 3 8 Push in T Connector High Pressure Air Connection Make sure there is sufficient air pressure more than 60 PSI or 4 bar but not more than 120 psi or 8 bar Both the air line coming into the main panel regulator and the air line running to the distribution manifold must be a 3 8 12mm outside diameter plastic ...

Page 10: ...Wire to PE Neutral White Wire to N 110 120 VAC Grounded Supply Washer 1 To the Calibration Vase Delivery Hose to Distributor High Pressure Air Supply Delivery Hose from Main Panel 2 O4 Tubing continued Optional Air Assist Flush There are generally three reasons you might consider employing the optional Air Assist Flush Panel 1 A long distance to some or all of the washers over 100 feet 2 Large dos...

Page 11: ...Channel 1 Pressure Sensor Channel 2 Pressure Sensor 1 Brown Wire to M 1 Brown Wire to M 2 Yellow Wire to L1 2 Yellow Wire to L1 3 Gray Wire to E02 3 Gray Wire to E03 Input Drum Level Sensor Connection The Dositec Product Drum Lances have a built in level sensor that can tell the system if the chemical drum is empty You can have as many as ten of the level sensors connected to the main panel on Ban...

Page 12: ...so the system will operate normally without an External Emergency Stop device Remove the jumper bridge wire when using these connections Wire colors are dependent on the device manufacturer OR Output External Alarm Indicator Connection The Dositec s main panel has a built in alarm buzzer that is quite loud with a piercing sound but it also has two contacts on Bank X5 at A13 and M that are designed...

Page 13: ... manifold for the calibration vase solenoid is always marked 11 even if less than ten washers are being serviced Wire supplied by installer colors may vary Output Air Assist Flush Connection The optional Air Assist Flush system if present is controlled by the PLC using connections on Bank X6 and Bank X7 Channel 1 uses A215 and M while Channel 2 uses A315 and M as shown below Channel 1 1 Brown Wire...

Page 14: ...accessory their DIP switches must be set to match the Communication Box to which they are connected as shown by the red circles below 2 OO installation continued 470 Ω Resistor Box 1 Box 2 In Out In Out Other Boxes If any 1 2 3 4 5 6 7 8 9 10 Box Identification DIP Switch Settings Every Box Connection top down Brown Yellow Green White Communication Machine Signals The signal wires from each washer...

Page 15: ... vase will begin to fill with water not product which is correct since the volume of water is the same as the volume of product being pulled from the collection manifold Release the button to stop the dose when there is a representative sample in the vase use the average of the maximum and minimum dose for each chemical check the volume scale on the side of the vase and enter the actual volume pum...

Page 16: ... 2 Valve Pneumatic Block 5 Valve Pneumatic Block HYD481715EST 6 Valve Pneumatic Block HYD481716EST 4 Valve Pneumatic Block M241 Pneumatic Wall Mount Cabinet Components 2 Thermal Circuit Breaker HYD6153IDPN21643 HYD2940ABL8REM24050 HYD2953NSYTRV42SF5 1 Power Supply 24V 5A 4 CPU Model 241 PLC HYD2940TM241CEC24T 5 4 Input 4 Output Module HYD2940TM3DM8R 6 16 Relay Output Modules HYD2940TM3DQ16R 7 Colo...

Page 17: ...OO service parts continued Pneumatic Solenoid Valve Block Hose Barb All HYD54818400298 1 Valve Block Hose Barb 1 2 1 1 M241 Pneumatic Cabinet Electric Air Valve All HYD481715LOUB 1 Cabinet Electric Air Valve ...

Page 18: ...y or fitness for any particular purpose is made for these products and all other warranties are hereby expressly excluded Seller s sole obligation under this warranty will be at Seller s option to repair or replace F O B Seller s facility in Cincinnati Ohio any Products found to be other than as warranted 5 O2 Limitation of Liability Seller s warranty obligations and Buyer s remedies are solely an...

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