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BELT WASHER

OPERATION GUIDE

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Summary of Contents for BELT WASHER

Page 1: ...BELT WASHER OPERATION GUIDE...

Page 2: ...one 1 to two 2 passes using only 3 to 4 G P M Your first cleaning may take longer The Rotary version of the Cyclone Belt Washer is designed to clean open type belting where as the Linear version is de...

Page 3: ...into the washer keep hands away from the door edges Keep hands on the horizontal bars inside of the rack Do not hold racks on the vertical support bars or outside edges Push the rack with both hands...

Page 4: ...ION ROTARY HEAD 9 SET UP OPERATION LINEAR HEAD 11 SETTING TRAVEL LENGTH AND TIMING LINEAR HEAD 14 MAINTENANCE COMMON 16 90 DAYS COMMON 17 180 DAYS COMMON 18 30 DAYS ROTARY HEAD ONLY 19 MAINTENANCE SCH...

Page 5: ...n personnel should comply with the Installation Codes for Gas Burning Appliances and Equipment CAN I B 149 1 and B 149 2 and any local codes or approvals 6 The installation of washers equipped with ca...

Page 6: ...tion if claim is filed 6 Douglas Machines Corp cannot accept responsibility for lost or damaged merchandise suffered in transit The carrier assumes full responsibility for delivery in good order howev...

Page 7: ...ng and the replacement of parts For parts or technical assistance please call Douglas Machines Corporation at 800 331 6870 and ask for the Service Department Please have your Serial Number available t...

Page 8: ...nel enclosures are closed before using the match DO NOT S 6 Attempt to perform any maintenance repairs or adjustments unless the supply power has been shut off and locked out first 6 Open door during...

Page 9: ...the inlet water hose union connection fitting for clogs Clean if required 6 Connect a water supply hose capable of supplying 5 gallons per minute to the inlet union connection fitting For best cleanin...

Page 10: ...ace is washed The spray path of the rotating nozzles should just barely overlap the path of the previous rotation The speed is now properly set If you set the speed too slow sections of the belt will...

Page 11: ...Cyclone Head Set Up document Perform an initial check of the belt washer to verify that it is in good working order See maintenance section for more details 6 Check that all hardware is present and se...

Page 12: ...while the cleaning head is operating Adjust operating air pressure to 80 PSI by pulling up pressure regulator knob and turning to obtain desired pressure Plug in the main electrical power cord Set tim...

Page 13: ...head 6 Set air pressure regulator 80 PSI 6 Set speed control to full out position for Linear Head application 6 Also used to control speed of Rotary Linear Heads 6 Test the set up to ensure complete...

Page 14: ...accomplished by setting the prox Switches inwards away from the end blocks to switch the air control valve in advance of the hard stop allowing the load to decelerate utilizing the trapped air in the...

Page 15: ...ain proper travel length you would have to adjust the switches outward to compensate for the slower speed Correct travel length is when the inside jet just passes the outside edge of the conveyor prio...

Page 16: ...MMON 6 Check that all hardware is present and secure 6 Check that all air hoses and water lines are secure and in good condition 6 Replace all worn hoses 6 Verify that the water pump has the proper oi...

Page 17: ...etergent oil CHANGE THE OIL AFTER 40 HOUR BREAK IN PERIOD THEREAFTER CHANGE THE OIL EVERY 3 MONTHS OR 500 HOUR INTERVAL 6 After draining oil remove dipstick to add oil 6 Fill with 30W non detergent oi...

Page 18: ...l housing DAILY ROTARY HEAD ONLY Check the drive chain transmission from the air motor to the rotating washing arm Check for sprocket and chain wear and proper chain tension The drive chain needs 0 5...

Page 19: ...oil Remove the upper level set screw to add oil Fill the air motor gear box until oil flows out of upper fill hole Replace set screw 6 Open the water union filter and check for debris build up Clean...

Page 20: ...he water union filter X Check the Air Motor Muffler X MAINTENANCE SCHEDULE Linear Head Procedure Daily Monthly 90 Days 180 Days Check the hardware condition X Check all air and water hoses X Check the...

Page 21: ...the pump motor protector overload disconnect for a trip 6 Check if the ground fault interrupters have tripped 6 If the 3 phase GFI tripped check for ground shorts or moisture in the pump motor wiring...

Page 22: ...found its way into the filter 6 The water union may have been damaged from the wash head falling on its head 6 The drive chain may be binding either from being too tight or sprocket misalignment The a...

Page 23: ...ernal piston from hitting end blocks Load sled moves to one side and does not start reciprocating 6 Check that air tube A is connected to port A and B to B 6 Proximity Switches 6 Prox Wires 6 Air pres...

Page 24: ...0333 1AMP BREAKER 10332 5AMP BREAKER 10535 OMRON DIGITAL TIMER 1583 PUSH BUTTON 5108 CONTACT BLOCK N O 10532 DISCONNECT SWITCH HANDLE 10533 DISCONNECT SWITCH SHAFT 1581 OFF ON SWITCH PARTS LIST Spare...

Page 25: ...PROTECTOR 5676 TRANSFORMER 240V 3PH 1238 CONTACTOR 5675 MOTOR PROTECTOR 5141 TRANSFORMER LINEAR WASH HEAD DESIGN ONLY 9385 MICRO SWITCH 9008 ZELIO SMART RELAY 9009 ZELIO 24v POWER SUPPLY Part Descript...

Page 26: ...WORK YOU MUST CALL DOUGLAS MACHINES CORP AT 800 331 6870 AND WE WILL ISSUE A PURCHASE ORDER TO THE LOCAL SERVICE AGENT FOR PART OR TECHINCAL SUPPORT PLEASE CALL DOUGLAS MACHINES CORP AT 800 331 6870...

Page 27: ...KITS Save money and reduce down time by having the parts on hand with our Platinum Gold Silver kits All the resources you ll ever need in one place PARTS SERVICE 800 331 6870 www dougmac com For Partn...

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