DÖRR EcoGun AS AUTO pro Page 43 Operation Manual Download

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02/2020

EcoGun AS AUTO pro - MSG00005EN

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Summary of Contents for EcoGun AS AUTO pro

Page 1: ...EcoGun AS AUTO pro Automatic Air Spray Gun MSG00005EN V04 N36210012V www durr com Operation manual...

Page 2: ...tion Always follow safety instructions han dling instructions and specifications of every kind Illustrations can deviate from the tech nical construction Validity range of the document This document d...

Page 3: ...s 14 7 2 Cleaning 15 8 Maintenance 16 8 1 Safety notes 16 8 2 Maintenance schedule 17 8 3 Lubrication 18 9 Faults 18 9 1 Safety recommendations 18 9 2 Defects table 19 9 3 Troubleshooting 22 9 3 1 Rep...

Page 4: ...line The conventional air cap CF is used for decorative surfaces and an application with more focus on the atomization The features of the conventional air cap CF are Mist arm Fine atomization Transf...

Page 5: ...rolled externally 5 Commissioning 2 Safety 2 1 Presentation of Notes The following notes can appear in this instruction DANGER High risk situation that can lead to serious injuries or death WARNING Me...

Page 6: ...of dangers can cause serious injury or death Only sufficiently qualified persons may execute all work Some work requires additional qualifi cation Additional qualifications of spe cialized personnel a...

Page 7: ...ult if you come into contact with dangerous fluids or steam Spray gun Check regularly for leakage Observe local regulations and mainte nance schedule Ensure that the forced ventilation is operational...

Page 8: ...ure 10 C to 40 C Relative humidity 35 to 90 4 Assembly 4 1 Requirements for the Installation point The control air supply and the material feed to the spray gun must be interrupted and secured against...

Page 9: ...c tive or is not grounded Ensure housing contact Resistance between housing and grounding terminal 1M Fig 3 Connect 4 The spray gun does not work when the lines are not connected correctly Connect lin...

Page 10: ...gun on the support bracket as for the stationary assembly and ground it properly Stationary assembly Fig 4 Assembling robot accessories 2 Lock spraying air connection A with the blind plugs of the ro...

Page 11: ...ection Protective equipment Use ear protection Eye protection Respiratory protection device Protective workwear Protective gloves Depending on the design of the application system two technicians must...

Page 12: ...atory protection device Protective workwear Protective gloves You can adjust the spray pattern continu ously between round and flat by using horn air You can vary the size of the spray pattern by adju...

Page 13: ...chemical reactions Material halogenated hydrocarbon based rinsing agent or cleaning agent can chemi cally react with aluminum components of the product Chemical reactions can cause explosions Serious...

Page 14: ...priate rinsing agent until the rinsing agent runs clean without any material residue 7 Cleaning 7 1 Safety recommendations WARNING Danger of fire and explosion Flammable coating materials and their de...

Page 15: ...nts in a cleaning bath Only place those parts in the cleaning bath which are suitable for the cleaning bath Use only electrically conductive containers Ground the container Do not use ultrasound baths...

Page 16: ...nozzle in the cleaning bath Assembly 10 Insert and tighten nozzle 5 Tightening torque 18 to 20Nm 11 Fit the cap nut 6 and air cap 7 12 Align air cap 7 13 Hand tighten cap nut 6 14 Lubricate needle sha...

Page 17: ...material supply Secure the system against being switched on again Depressurize the lines CAUTION Risk of injury due to spring tension The end cap of the spray gun is under spring tension If you remov...

Page 18: ...p out unexpectedly and cause light injuries Removing and installing end cap NOTICE Property damage due to improper replacement of needle and nozzle Replacing only the needle or only the nozzle could d...

Page 19: ...ing a new needle or in case there are problems with the spray pat tern If in doubt contact D rr Systems Hotline and Contact 9 2 Defects table Visualizer of typical spray pattern problems Spray pattern...

Page 20: ...the material flow control Piston sleeve worn out Replace piston sleeve 9 3 4 Replace piston seals Air leak from the leakage bore O rings of the piston worn out Replace O rings 9 3 4 Replace piston se...

Page 21: ...if defective 7 2 Cleaning Nozzle soiled or defec tive Clean and check the nozzle If nozzle is defective replace it along with the needle 9 3 1 Replace needle and nozzle Cap nut or nozzle is not proper...

Page 22: ...zzle 4 with end cap 2 Remove needle spring 2 and plunger spring 3 3 Pull back complete needle 1 out of the housing Fig 13 Disassemble nozzle 4 Loosen the cap nut 6 5 Remove cap nut 6 and air cap 7 6 R...

Page 23: ...emove nozzle 4 with end cap 2 Remove needle spring 2 and plunger spring 3 3 Pull back complete needle 1 out of the housing Fig 15 Disassemble needle seal 4 Unscrew custom nut 6 using open end wrench 1...

Page 24: ...isassembly Fig 17 Set delay time 1 Thread off and remove nozzle 6 with end cap 2 Remove needle spring 4 and plunger spring 5 3 Loosen locknut 3 Setting Fig 18 Adjust distance from piston holder to pre...

Page 25: ...8 8 Pull out sealing body 9 from piston axis 15 9 Pull off stop bush 10 10 Pull off ball bearing plate springs 11 11 Loosen bracket nut 12 12 Pull off counter washer 13 13 Pull off piston sleeve 14 14...

Page 26: ...mmendations WARNING Risk of injury due to escaping material and compressed air Escaping compressed material can cause serious injury Before carrying out any work Disconnect the system in which the spr...

Page 27: ...l authorities 11 Technical data 11 1 Dimensions and weight Fig 22 Dimensions Detail Value Length approx 160mm Width 72mm Detail Value Height approx 87mm Weight 850g Nozzle diameter with CF air cap and...

Page 28: ...plate is placed on the housing and features the following details Product designation Material number Year of manufacture Serial number EX labelling Manufacturer CE labelling 11 7 Materials used Compo...

Page 29: ...12 Replacement parts tools and accessories 12 1 Replacement parts Fig 23 Exploded view Kl ber Syntheso GLEP 1 Replacement parts tools and accessories 02 2020 EcoGun AS AUTO pro MSG00005EN 29 44...

Page 30: ...zle set Over view Air caps and nozzles 14 Pre air stop nut 1 15 Locknut 1 16 Needle spring 1 M68010223 17 Plunger spring 1 M68010224 18 End cap 1 M25010065 19 Cap nut 1 20 Cap nut 1 Overview Air caps...

Page 31: ...pin 4x20 1 35 Control screw 2 M57930010 36 Tightening nut 1 M30050073 37 O ring 4 0 x 1 2 2 M08220019 38 Needle seal 2 39 Needle gland 1 M08320002 40 Elbow spraying air A 1 M57310089 8 or M55170052 3...

Page 32: ...e and nozzle with or without air cap Nozzle sets with air cap Nozzle diameter Item Nozzle set conventional CF Nozzle set conventional SF Nozzle set LVLP LVLP 0 5mm 13 14 15 20 21 22 23 M09800210 M0980...

Page 33: ...h air cap Nozzle diameter Item Nozzle set conven tional CF Nozzle set LVLP LVLP 0 5mm 13 14 15 20 21 22 23 M09800296 M09800284 0 8mm M09800297 M09800285 1 0mm M09800298 M09800286 1 2mm M09800299 M0980...

Page 34: ...09800335 M09800401 1 3mm M09800336 1 4mm M09800337 1 5mm M09800338 1 6mm M09800339 1 8mm M09800340 2 0mm M09800341 2 5mm M09800342 3 0mm M09800343 Nozzle sets TiN without air cap Nozzle diameter Item...

Page 35: ...3 0mm M35030178 Conventional air cap SF Nozzle diameter Item Material number 0 5 to 0 8mm 20 21 22 M35030179 1 0 to 1 2mm M35030180 Air cap LVLP LF Nozzle diameter Item Material number 0 5 to 1 2mm 2...

Page 36: ...crylate is required for assembly Repair kit N36960098 Denomination Item Quantity Seal set N36960097 1 Piston with piston axis complete 2 to 12 1 Pre air stop nut 14 1 Locknut 15 1 Needle spring 16 1 P...

Page 37: ...l number Assembly disassembly tool for lip seal 1 W02850035 Tool and connection set N36960129 Denomination Item Quantity Cap nut hexagonal for screw connection 1 4 2 Screw connection 1 4 for material...

Page 38: ...tachment 1 M59012317 Robot kit EU N36960141 Denomination Item Quan tity Material number Elbow plug in connection for air hose 8 42 2 M57310090 Regulator insert 43 2 Sealing screw 1 4 44 1 Robot kit US...

Page 39: ...elbow union G1 4 1 4 NPSM in stainless steel adjustable 1 M55030173 90 elbow union G1 4 G1 4 in stainless steel adjustable 1 M55030171 90 elbow connection set for material hose 4x6 adjustable 1 N36960...

Page 40: ...inal replacement parts WARNING Unsuitable replacement parts Replacement parts of third party suppliers may possibly not be able to hold the loads Serious injury and death could be the con sequence Use...

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Page 44: ...Germany www durr com Phone 49 7142 78 0 The reproduction and distribution of this document use and communication of its contents are not permitted without express written approval Offenders will be l...

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