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Dorner AquaPruf 76P1 Series, Installation, Maintenance, And Parts Manual

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Dorner AquaPruf 76P1 Series Installation, Maintenance, And Parts Manual Download Page 7

851-946 Rev. A

7

Dorner Mfg. Corp.

AquaPruf® Positive Drive Conveyors

Specifications

Conveyor Supports

 Figure 2

 Figure 2           

Specifications

Torque Specifications

Maximum Distances:

1 = Support Stand on Drive End = 610 mm (24")

2 = Between Support Stands = 2997 mm (118")**

3 = Support Stand on Idler End = 762 mm (30")

** For conveyors longer than 3048 mm (10 ft), 
      install stand mount kit at frame joint.

2

2

1

3

Conveyor Width Reference (WWWW)

0152, 0203, 0254, 0305, 0356, 0406, 0457, 0508, 0559, 0610, 0660, 0711, 0762, 0813, 0864, 

0914, 0965, 1016, 1067, 1118, 1168, 1219

Conveyor Belt Width

152 mm (6") 203 mm (8"), 254 mm (10"), 305 mm (12"), 356 mm (14"), 406 mm (16"),

457 mm (18"), 508 mm (20"), 559 mm (22"), 610 mm (24"), 660 mm (26"), 711 mm (28"),

762 mm (30"), 813 mm (32"), 864 mm (34"), 914 mm (36"), 965 (38"), 1016 (40"), 1067 (42"), 

1118 (44"), 1168 (46"), 1219 (48")

Maximum Conveyor Load
(See NOTE Below)

97 kg/ m

2

 (20 lbs. / ft

2

) with a maximum of 227 kg (500 lbs.)

Belt Travel

305 mm (12") per revolution of pulley

Maximum Belt Speed

91 m/minute (300 ft/minute)

Conveyor Length Reference (LLLLL)

00915 - 12190 in 00005 increments

Conveyor Length

915 mm (36") - 12190 mm (480") in 5 mm (.20") increments

NOTE

Maximum conveyor loads are based on:

• Non-accumulating product

• Product moving toward gearmotor

• Conveyor being mounted horizontally

• Conveyor being located in a dry environment

• Conveyor equipped with standard belt only

Flat Head

Socket Head

Button/Low Head

Set Screw

Size

Torque

Size

Torque

Size

Torque

Size

Torque

M4 x 0.7

2.5 mm

3.4 Nm 

(30 in lbs)

3 mm

5.9 Nm 

(52 in lbs)

2.5 mm

2.9 Nm 

(26 in lbs)

2 mm

2.1 Nm 

(19 in lbs)

M5 x 0.8

3 mm

6.9 Nm

 (61 in lbs)

4 mm

12.0 Nm 

(106 in lbs)

3 mm

5.9 Nm 

(52 in lbs)

2.5 mm

4.7 Nm 

(42 in lbs)

M6 x 1.0

4 mm

12.0 Nm 

(106 in lbs)

5 mm

20.3 Nm 

(180 in lbs)

4 mm

10.0 Nm 

(89 in lbs)

3 mm

7.7 Nm 

(68 in lbs)

M8 x 1.25

5 mm

28.0 Nm 

(248 in lbs)

6 mm

48.8 Nm 

(432 in lbs)

5 mm

24.0 Nm 

(212 in lbs)

4 mm

17.8 Nm 

(158 in lbs)

M10 x 1.5

6 mm

56.0 Nm 

(496 in lbs)

8 mm

97.5 Nm 

(863 in lbs)

6 mm

48.0 Nm 

(425 in lbs)

5 mm

35.0 Nm 

(310 in lbs)

Summary of Contents for AquaPruf 76P1 Series

Page 1: ...her service manuals visit our website at www dornerconveyors com manuals literature 851 946 Rev A Record Conveyor Serial Number Here AquaPruf Positive Drive Conveyors Installation Maintenance and Parts Manual ...

Page 2: ...7 Drive Tail Guard Puck Replacement 17 Motorized Drive Tail Belt Guide Replacement 18 Idler Tail Return Guide Replacement 18 Conveyor Belt Tracking 19 Drive End with Standard Gearmotor 19 Drive End with Motorized Pulley 19 Tail Height Adjustment 20 Drive Replacement 20 Standard Drive Tail 21 Motorized Pulley Drive Tail 22 Idler Puck and Spindle Replacement 23 Bearing Replacement 25 Drive Tail Bear...

Page 3: ...arranty applies Dorner reserves the right to make changes at any time without notice or obligation Dorner has convenient pre configured kits of Critical Service Parts for all conveyor products These time saving kits are easy to order designed for fast installation and guarantee you will have what you need when you need it Recommended Critical Service Parts and Kits are marked in the Service Parts ...

Page 4: ...OSIVE ENVIRONMENT The electric gearmotor generates heat and could ignite combustible vapors Failure to comply will result in death or serious injury WARNING CRUSH HAZARD DO NOT place hands or fingers inside the conveyor while it is running DO NOT wear loose garments while operating the conveyor Loose garments can become caught up in the conveyor Failure to comply could result in serious injury WAR...

Page 5: ...Pruf Positive Drive Conveyors Product Description Refer to Figure 1 for typical conveyor components Figure 1 Figure 1 1 Conveyor 2 Guides If Equipped 3 Belt 4 Support Stands 5 Drive End 6 Idler End 7 Controller 8 Gearmotor 4 1 2 5 7 6 3 8 ...

Page 6: ...mm M WWWW Document Language PA Profile A side PD Profile D side Belt Type X 1 2 Auxiliary Shaft Exists BB Tail 2 Auxiliary Shaft Option Tail 1 Auxiliary Shaft Option S S Drive Stand Location Idler Stand Location Conveyor Length mm Drive Type Idler Type Drive Position Cleaning Options LLLLL D I A 1 P Sanitation Option 7 4 ...

Page 7: ...el 305 mm 12 per revolution of pulley Maximum Belt Speed 91 m minute 300 ft minute Conveyor Length Reference LLLLL 00915 12190 in 00005 increments Conveyor Length 915 mm 36 12190 mm 480 in 5 mm 20 increments NOTE Maximum conveyor loads are based on Non accumulating product Product moving toward gearmotor Conveyor being mounted horizontally Conveyor being located in a dry environment Conveyor equip...

Page 8: ...ection labels Figure 5 item 1 Figure 5 Figure 5 2 Join both conveyor sections and install connector Figure 5 item 2 with two screws Figure 5 item 3 Repeat on opposite side Tighten screws to 28 32 Nm 20 24 ft lbs CAUTION Conveyor MUST be mounted straight flat and level within confines of conveyor Use a level Figure 3 item 1 during setup NOTE For 3 A compliance a conveyor cover or shield must be ins...

Page 9: ...ure 8 item 1 at both ends of the conveyor Place an additional support stand under the drive motor if equipped See WARNING Figure 8 Figure 8 2 Remove two screws Figure 9 item 1 securing the stand brackets from one side of the conveyor Figure 9 Figure 9 NOTE For detailed assembly instructions please see support stand manual 851 948 1 Conveyor Frame 2 Stand 3 Screw x4 1 3 2 1 WARNING Removing mountin...

Page 10: ...f tensioning belt is necessary refer to Conveyor Belt Tracking on page 19 9 Track conveyor belt if required If belt tracking is necessary refer to Conveyor Belt Tracking on page 19 Limiter Typical limiter components Figure 11 Figure 11 Figure 11 1 Attach one bracket Figure 12 item 1 to each side of the conveyor loosely with two screws Figure 12 item 2 Figure 12 Figure 12 2 Insert limiter bar Figur...

Page 11: ...ate Figure 16 item 3 and install onto the shaft Position retainer plate where needed c To lock the retainer plate Figure 17 item 1 in place move the wrenches Figure 17 item 2 away from each other Figure 17 Figure 17 2 Repeat step 1 as needed Figure 18 Figure 18 3 Install belt return assembly Figure 19 item 1 onto the slotted holes Figure 19 item 2 on each side of conveyor frame Figure 19 Figure 19...

Page 12: ... 21 2 Repeat the procedure for all other belt returns Guide Installation Fixed Guides 1 Install guide post Figure 22 item 1 through conveyor side frame tab Figure 22 item 2 making sure slotted portion Figure 22 item 3 of post is fully seated into the bottom Figure 22 item 4 of frame Tap to lock in place Figure 22 Figure 22 2 Repeat for remaining guide posts required for your conveyor size 3 Instal...

Page 13: ...st Figure 27 item 2 height as needed Tighten nut Figure 27 Figure 27 3 Loosen nut Figure 28 item 1 and adjust the horizontal guide post Figure 28 item 2 and guide rail as needed Tighten nut Figure 28 Figure 28 4 Repeat as needed for remaining guiding brackets Drive Package Installation NOTE For UHMW guides install guides with horizontal side Figure 24 item 1 down NOTE To remove guide posts tap fro...

Page 14: ...es Sharp or heavy parts impacting belt Jammed parts Accumulated dirt Foreign material inside the conveyor Improperly positioned accessories Excessive load on belt Dirt impacted on spindle Excessive or improper side loading Improper tracking Skipping indicates Excessive load on belt Worn spindle or impacted dirt on drive spindle Improper tracking Worn limiter NOTE Proper conveyor application cleani...

Page 15: ...of limiter toward belt leaving a small gap Figure 32 item 1 as shown Tighten screws Figure 32 item 2 Figure 32 Figure 32 Conveyor Belt Replacement 1 Remove guides Figure 33 item 1 when required Figure 33 Figure 33 2 Remove belt returns a For returns 660 mm wide and wider refer to Belt Returns 660 mm Wide and Wider on page 26 Follow step 1 b For returns under 660 mm wide refer to Belt Returns Under...

Page 16: ...ure 35 Figure 35 5 Remove two screws Figure 36 item 1 securing the stand brackets from one side of the conveyor Figure 36 Figure 36 6 Remove the belt Figure 37 item 1 from the conveyor Figure 37 item 2 Figure 37 Figure 37 7 Repeat procedure for the opposite end of the conveyor to fully remove the belt 8 Replace the belt Refer to Belt Installation on page 9 WARNING Removing mounting brackets withou...

Page 17: ...ips Figure 39 item 1 from the frame notches Figure 39 item 2 Figure 39 Figure 39 3 Attach new wear strips by installing the slotted area Figure 40 item 1 on wear strip over the tab Figure 40 item 2 on the crossmember Figure 40 Figure 40 Drive Tail Guard Puck Replacement 1 Remove drive end of conveyor See Drive Replacement on page 20 2 Replace guard pucks Figure 41 item 1 as needed Figure 41 Figure...

Page 18: ...e Replacement Figure 43 Figure 43 1 Rotate idler tail Figure 44 item 1 upward as shown Remove the idler end return guide Figure 44 item 2 from the frame rail Repeat on opposite side Figure 44 Figure 44 2 Replace with new belt guide Install and rotate return guide Figure 45 item 1 installing so that handle end Figure 45 item 2 is rotated toward the top when installed Figure 45 Figure 45 NOTE Before...

Page 19: ... Drive End with Standard Gearmotor 1 To adjust tracking loosen three screws Figure 48 item 1 on each side of conveyor Figure 48 Figure 48 2 Tension each end with a bar Figure 48 item 2 as needed for tracking While applying tension tighten three screws Figure 48 item 1 Drive End with Motorized Pulley 1 To adjust tracking loosen three screws Figure 49 item 1 on each side of conveyor Figure 49 Figure...

Page 20: ...ed on the side of conveyor frame Figure 51 Figure 51 3 Lower idler end and verify proper adjustment Drive Replacement WARNING SEVERE HAZARD LOCK OUT POWER before removing guards or performing maintenance Exposed moving parts can cause serious injury NOTE Each rotation of hex bar is approximately 2 5 mm 0 10 of elevation change of tail The elevation of change of tail is as follows Figure 50 Dimple ...

Page 21: ... manual 851 947 Figure 52 Figure 52 2 Remove limiter Refer to Limiter Replacement on page 15 3 Remove conveyor belt Refer to Conveyor Belt Replacement on page 15 4 Remove the headplate screws Figure 53 item 1 on both sides of the conveyor Figure 53 Figure 53 5 Remove drive tail assembly Figure 54 item 1 Figure 54 Figure 54 6 Remove bearing cover Figure 55 item 1 Figure 55 Figure 55 7 Loosen two se...

Page 22: ...igure 58 Figure 58 11 Remove remaining sprockets Figure 59 item 1 off the alignment key Figure 59 item 2 while sliding the entire assembly off the drive spindle Figure 59 item 3 Figure 59 Figure 59 12 Replace components as needed Figure 60 Figure 60 Figure 60 13 Install parts in reverse order of removal Motorized Pulley Drive Tail 1 Remove limiter Refer to Limiter Replacement on page 15 2 Remove c...

Page 23: ... 2 Remove screw Figure 64 item 1 and washer Figure 64 item 2 on each side of idler end Figure 64 Figure 64 Figure 65 Figure 65 NOTE Note the square end Figure 62 item 1 of drive spindle orientation in slotted brackets Figure 62 item 2 as you are moving the drive assembly from conveyor WARNING SEVERE HAZARD LOCK OUT POWER before removing guards or performing maintenance Exposed moving parts can cau...

Page 24: ...making note of orientation of tab Figure 68 item 2 and mating surfaces of puck rod Figure 68 item 3 and tail plate Figure 68 Figure 68 6 Remove tracking plate Figure 69 item 1 from puck rod Figure 69 item 2 and idler shaft Figure 69 item 3 Figure 69 Figure 69 7 Remove outside idler puck end spacer Figure 70 item 1 Figure 70 Figure 70 8 Slide off the puck Figure 70 item 2 from the puck rod 9 Remove...

Page 25: ...housing Then remove bearing Figure 73 Figure 73 3 Inspect bearing housing bearing surface Replace if worn or damaged Refer to Service Parts on page 28 4 Insert bearing Figure 73 item 1 into housing slot Locate anti rotation nub Figure 73 item 3 to align with slot Figure 73 item 2 and twist bearing into housing NOTE To reassemble please note the placement of the inside U spacers and outside end spa...

Page 26: ...the shaft 4 Remove puck Figure 76 item 1 from the shaft Figure 76 Figure 76 5 Repeat steps 3 through 5 as needed 6 Install new pucks with retainer plates on both sides a Insert an 8 mm Figure 77 item 1 and 6 mm Figure 77 item 2 hex wrench into the retainer plate Figure 77 Figure 77 b Move wrenches toward each other to open the retainer plate Figure 77 item 3 and install onto the shaft Position ret...

Page 27: ...shaft Figure 80 item 1 from the small hole Figure 80 item 2 in the inside of the conveyor frame Figure 80 Figure 80 2 Repeat the procedure for all other belt returns 3 Remove puck from stub shaft 4 Replace worn or damaged parts 5 Install parts in reverse order of removal NOTE When assembling pucks Figure 79 item 1 with retainer plates Figure 79 item 2 make certain that there is a minimum of 38 mm ...

Page 28: ...placement parts other than those shown in this section contact an authorized Dorner distributor or Dorner directly Recommended Critical Service Parts and Kits are identified by the Key Service Parts symbol Dorner recommends keeping these parts on hand 14 6 1 8 3 11 14 4 15 Drive Tail Kit 10 13 2 12 5 7 9 ...

Page 29: ...54 Bearing Cap 10 807 1880 Washer 11 810 187 Grease Fitting 12 912 108SS Square Key 25 x 1 00 13 961016MSS Hex Head Cap Screw M10 1 50 x 16 mm 14 961020MSS Hex Head Cap Screw M10 1 50 x 20 mm 15 530879 WWWWN Drive Tail Kit for Standard Conveyors Includes items 2 4 5 6 7 8 and 12 530879 WWWWY Drive Tail Kit for Ultimate 3A Conveyors Includes items 2 4 5 6 7 8 and 12 530880 WWWWN Dual Drive Tail Kit...

Page 30: ...Dorner Mfg Corp 30 851 946 Rev A AquaPruf Positive Drive Conveyors Service Parts Motorized Pulley Drive Tail 4 5 2 3 9 Motorized Pulley Drive Tail Kit 1 1 7 8 8 6 ...

Page 31: ...acket 6 530566 WWWW M Limiter Bar 7 530743 Belt Guide 530753 Belt Guide for Conveyors with High Sides 8 961016MSS Hex Head Cap Screw M10 1 50 x 16 mm 9 530881 WWWWN Motorized Pulley Drive Tail Kit Includes items 2 6 and 7 WWWW Conveyor width reference in mm 0152 1219 See Specifications chart on page 7 for conveyor belt widths Service parts can be obtained through your distributor or directly from ...

Page 32: ...Dorner Mfg Corp 32 851 946 Rev A AquaPruf Positive Drive Conveyors Service Parts Idler Tail 2 10 7 1 9 4 12 14 Idler Tail Kit 8 6 12 11 5 13 2 3 4 11 13 ...

Page 33: ...veyors 6 530466 WWWW M Puck Rod 7 530467 WWWWN Idler Shaft for Standard Conveyors 530467 WWWWY Idler Shaft for Ultimate 3A Conveyors 8 530468 WWWW M Tip Up Assembly 9 530498 LH Tail Plate Left Hand 10 530498 RH Tail Plate Right Hand 11 530744 Return Guide 12 911 723 Washer 13 961016MSS Hex Head Cap Screw M10 1 50 x 16 mm 14 530899 WWWWN Idler Tail Kit for Standard Conveyors Includes items 1 2 3 4 ...

Page 34: ... Frames 530569 C LLLLL M Wear Strip for Multiple Piece Frames 3 961016MSS Hex Head Cap Screw M10 1 50 x 16 mm LLLLL Part length in mm Example Part length 1000 mm LLLLL 01000 WWWW Conveyor width reference in mm 0152 1219 See Specifications chart on page 7 for conveyor belt widths Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice ...

Page 35: ...rvice Parts Connecting Assembly 1 2 2 2 2 1 Item Part Number Description 1 500193 Connectors 2 961016MSS Hex Head Cap Screw M10 1 50 x 16 mm Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner com ...

Page 36: ... 2 Item Part Number Description 1 530768 WWWWN Lifter Bar 2 530605 Lifter WWWW Conveyor width reference in mm 0152 1219 increments See Specifications chart on page 8 for conveyor belt widths Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner com ...

Page 37: ... 1 530097 WWWWY Lifter Bar 2 500491 Lifter Handle 3 501376 Lifter 4 960820MSS Hex Head Cap Screw M8 1 25 x 20 mm WWWW Conveyor width reference in mm 0152 1219 increments See Specifications chart on page 8 for conveyor belt widths Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner com ...

Page 38: ...Dorner Mfg Corp 38 851 946 Rev A AquaPruf Positive Drive Conveyors Service Parts 75 mm Tall UHMW High Sides 1 2 ...

Page 39: ... End Guiding for Flat Belt Multi Section Conveyors Right Hand 530686 EA 7ALLLLL Single Piece Guiding for Cleated Belt Conveyors Left Hand 530686 AE 7DLLLLL Single Piece Guiding for Cleated Belt Conveyors Right Hand 530686 FA 7ALLLLL Tension End Guiding for Cleated Belt Multi Section Conveyors Left Hand 530686 AF 7DLLLLL Tension End Guiding for Cleated Belt Multi Section Conveyors Right Hand 530686...

Page 40: ...Dorner Mfg Corp 40 851 946 Rev A AquaPruf Positive Drive Conveyors Service Parts 152 mm Tall UHMW High Sides 1 2 ...

Page 41: ... End Guiding for Flat Belt Multi Section Conveyors Right Hand 530686 EA 8ALLLLL Single Piece Guiding for Cleated Belt Conveyors Left Hand 530686 AE 8DLLLLL Single Piece Guiding for Cleated Belt Conveyors Right Hand 530686 FA 8ALLLLL Tension End Guiding for Cleated Belt Multi Section Conveyors Left Hand 530686 AF 8DLLLLL Tension End Guiding for Cleated Belt Multi Section Conveyors Right Hand 530686...

Page 42: ...st Assembly 2 532300 Guide Post 3 532167 LLLLL Round Guide Rail 4 807 015 Rail Clamp 5 807 1821 Washer 6 807 1994 Eye Bolt M10 x 1 50 7 960812MSS Hex Head Cap Screw M8 1 25 x 12 mm 8 991001MSS Hex Nut M10 1 50 LLLLL Part length in mm Example Part length 1000 mm LLLLL 01000 Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner...

Page 43: ...ertical Post Assembly 2 532300 Guide Post 3 532167 LLLLL Round Guide Rail 4 807 015 Rail Clamp 5 807 1057 Handle 6 807 1821 Washer 7 807 1994 Eye Bolt M10 x 1 50 8 960812MSS Hex Head Cap Screw M8 1 25 x 12 mm LLLLL Part length in mm Example Part length 1000 mm LLLLL 01000 Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner ...

Page 44: ...Dorner Mfg Corp 44 851 946 Rev A AquaPruf Positive Drive Conveyors Service Parts 75 mm Tall Stainless Steel High Sides 1 2 ...

Page 45: ... End Guiding for Flat Belt Multi Section Conveyors Right Hand 530627 EA 7ALLLLL Single Piece Guiding for Cleated Belt Conveyors Left Hand 530627 AE 7DLLLLL Single Piece Guiding for Cleated Belt Conveyors Right Hand 530627 FA 7ALLLLL Tension End Guiding for Cleated Belt Multi Section Conveyors Left Hand 530627 AF 7DLLLLL Tension End Guiding for Cleated Belt Multi Section Conveyors Right Hand 530627...

Page 46: ...Dorner Mfg Corp 46 851 946 Rev A AquaPruf Positive Drive Conveyors Service Parts 152 mm Tall Stainless Steel High Sides 1 2 ...

Page 47: ... End Guiding for Flat Belt Multi Section Conveyors Right Hand 530627 EA 8ALLLLL Single Piece Guiding for Cleated Belt Conveyors Left Hand 530627 AE 8DLLLLL Single Piece Guiding for Cleated Belt Conveyors Right Hand 530627 FA 8ALLLLL Tension End Guiding for Cleated Belt Multi Section Conveyors Left Hand 530627 AF 8DLLLLL Tension End Guiding for Cleated Belt Multi Section Conveyors Right Hand 530627...

Page 48: ...m Part Number Description 1 530177 WWWW M Return Shaft 2 506296 Puck 3 517575 Retaining Plate WWWW Conveyor width reference in mm 0660 1219 See Specifications chart on page 8 for conveyor belt widths Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner com ...

Page 49: ... Parts Belt Returns Under 660 mm Wide 1 2 3 1 3 3 4 4 Item Part Number Description 1 506296 Puck 2 501097 Shaft 3 530273 Spacer 4 812 107 O Ring Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner com ...

Page 50: ...t Number Configuration Refer to model number on the conveyor frame Figure 81 From the model number determine the conveyor width WWWW length LLLLL and belt type BB Use data to configure belt part number as indicated below FLAT BELT 7 4 P M WWWW LLLLL D I A 1 S S PA PD BB X 1 2 7 4 P M WWWW LLLLL D I A 1 S S PA PD BB X 1 2 76P1 WWWW LLLLL BB 76P1 Fill In ...

Page 51: ...851 946 Rev A 51 Dorner Mfg Corp AquaPruf Positive Drive Conveyors Notes ...

Page 52: ... return charge covers inspection cleaning disassembly disposal and reissuing of components to inventory If a replacement is needed prior to evaluation of returned item a purchase order must be issued Credit if any is issued only after return and evaluation is complete Dorner has representatives throughout the world Contact Dorner for the name of your local representative Our Customer Service Team ...

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