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Dorner 2100 Series, Set-Up & Operating Manual

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Dorner 2100 Series Set-Up & Operating Manual Download Page 9

2100, 4100, 6100 Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors SOMM

Dorner Mfg. Corp.

9

851-255 Rev. D

NOTE:

 For replacement parts other than those

shown on this page, contact an authorized Dorner
Service Center or the factory.

Item

Part No.

Part Description

1

62M180PS411FN

Motor, 0.08hp (0.06Kw), 10 RPM,
115VAC, 60Hz, 1-Phase

62M180PS411FR

Motor, 0.08hp (0.06Kw), 10 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch

62M060PS411FN

Motor, 0.17hp (0.13Kw), 29 RPM,
115VAC, 60Hz, 1-Phase

62M060PS411FR

Motor, 0.17hp (0.13Kw), 29 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch

62M060PS423FN

Motor, 0.25hp (0.19Kw), 29 RPM,
230VAC, 60Hz, 3-Phase

62M030PS411FN

Motor, 0.17hp (0.13Kw), 58 RPM,
115VAC, 60Hz, 1-Phase

62M030PS411FR

Motor, 0.17hp (0.13Kw), 58 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch

62M030PS423FN

Motor, 0.25hp (0.19Kw), 58 RPM,
230VAC, 60Hz, 3-Phase

62M020PS411FN

Motor, 0.17hp (0.13Kw), 86 RPM,
230VAC, 60Hz, 1-Phase

62M020PS411FR

Motor, 0.17hp (0.13Kw), 86 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch

62M010PS411FN

Motor, 0.17hp (0.13Kw), 173 RPM,
115VAC, 60Hz, 1-Phase

62M010PS411FR

Motor, 0.17hp (0.13Kw), 173 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch

62M010PS423FN

Motor, 0.25hp (0.19Kw), 173 RPM,
230VAC, 60Hz, 3-Phase

62M005PS411FN

Motor, 0.17hp (0.13Kw), 345 RPM,
230VAC, 60Hz, 1-Phase

62M005PS411FR

Motor, 0.17hp (0.13Kw), 345 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch

62M180PSD3DEN

Motor, 0.12hp (0.09Kw), 14 RPM,
130VDC

62M060PSD3DEN

Motor, 0.25hp (0.19Kw), 42 RPM,
130VDC

62M030PSD3DEN

Motor, 0.25hp (0.19Kw), 83 RPM,
130VDC

62M020PSD3DEN

Motor, 0.25hp (0.19Kw), 125 RPM,
130VDC

62M010PSD3DEN

Motor, 0.25hp (0.19Kw), 250 RPM,
130VDC

62M005PSD3DEN

Motor, 0.25hp (0.19Kw), 500 RPM,
130VDC

Figure 16

7

1

5

4

2

3

6

Item

Part No.

Part Description

2

814-104

Timing Belt, 15mm W x 450mm L

814-105

Timing Belt, 15mm W x 460mm L

814-065

Timing Belt, 15mm W x 475mm L

814-101

Timing Belt, 15mm W x 500mm L

814-108

Timing Belt, 15mm W x 520mm L

814-064

Timing Belt, 15mm W x 535mm L

814-099

Timing Belt, 15mm W x 565mm L

3

802-046

Tensioner Bearing

4

450365MP

Driven Pulley, 19Tooth, 12mm bore

450366MP

Driven Pulley, 22Tooth, 12mm bore

450367MP

Driven Pulley, 28Tooth, 12mm bore

450368MP

Driven Pulley, 32Tooth, 12mm bore

5

980422M

Square Key, 4 mm x 22 mm

6

450365MP

Drive Pulley, 19Tooth, 0.75” bore

450366MP

Drive Pulley, 22Tooth, 0.75” bore

450367MP

Drive Pulley, 28Tooth, 0.75” bore

450368MP

Drive Pulley, 32Tooth, 0.75” bore

450369MP

Drive Pulley, 44Tooth, 0.75” bore

450370MP

Drive Pulley, 48Tooth, 0.75” bore

450371MP

Drive Pulley, 60Tooth, 0.75” bore

7

912–078

Key, Square, 0.188” x 0.75” L

Service Parts

Summary of Contents for 2100 Series

Page 1: ...rs Table of Contents Warnings General Safety 2 Introduction 2 Product Description 3 Specifications 3 Installation 5 Required Tools 5 Mounting 5 Preventative Maintenance Adjustment 6 Required Tools 6 Timing Belt Tensioning 7 Timing Belt Replacement 7 Drive or Driven Pulley Replacement 7 Gear Motor Replacement 7 Service Parts 9 Return Policy 10 ...

Page 2: ...ith other equipment or as part of a multiple conveyor system CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start up WARNING Introduction IMPORTANT Some illustrations may show guards removed Do NOT operate equipment with out guards Upon receipt of shipment D Compare shipment with packing slip Contact factory regarding discrepancies D Inspect packages for shipping damag...

Page 3: ...Width Reference Mount Position A B C or D see detail to the right D C B A 2 M T P S WW A 32 32 2 2100 Series Conveyor 4 4100 Series Conveyor 6 6100 Series Conveyor Belt Type flat belt A through J cleated belt Drive Pulley see Table 2 3 Driven Pulley see Table 2 3 See Ordering and Specifications Catalog for details Table 1 Gearmotor Specifications Single Phase Three Phase DC Variable Speed Output P...

Page 4: ...22 62M005PS411F n 345 25 2 8 169 51 5 48 28 62M005PS411F n 345 25 2 8 197 60 0 44 22 62M005PS411F n 345 25 2 8 215 65 5 48 22 62M005PS411F n 345 25 2 8 249 75 9 48 19 vp voltage and phase n reversing capability 11 115 V 1 phase N no reversing switch 23 230V 3 phase R with reversing switch 115V 1 phase only Table 3 Belt Speeds for Standard Load Variable Speed 905 DC Gearmotors Gearmotors Belt Speed...

Page 5: ...ulley K Cover L M4 Socket Head Screws 4x M Driven Pulley N Key O M6 Socket Head Screws 2x P Timing Belt 1 Typical components Figure 2 Figure 2 J K L M O P N I NOTE 6100 conveyor shown 2100 4100 similar 2 Locate drive output shaft R of Figure 3 and remove two 2 screws S Figure 3 R S 3 Attach mount assembly I of Figure 4 with screws O Tighten to 80 in lb 9 Nm Figure 4 I O Ç Drive shaft keyway may be...

Page 6: ...0 lb 456 grams of force at belt mid point W Tighten tensioner screw to 103 in lb 12 Nm Figure 7 1 W W 2 V 8 Install cover K of Figure 8 with four 4 screws L Tighten to 35 in lb 4 Nm Figure 8 K L L Preventive Maintenance and Adjustment Required Tools D Hex key wrenches 2 mm 2 5 mm 3 mm 5 mm D Adjustable wrench for hexagon head screws D Straight edge D Torque wrench Timing Belt Tensioning Ç Exposed ...

Page 7: ...iming belt 5 Depending on conveyor belt travel direction 1 or 2 locate timing belt tensioner V of Figure 7 as shown Tension timing belt to obtain 0 125 3 mm deflection for 1 0 lb 456 grams of force at timing belt mid point W Tighten tensioner screw to 103 in lb 12 Nm 6 Install cover K of Figure 8 with four 4 screws L Tighten to 35 in lb 4 Nm Drive or Driven Pulley Replacement Ç Exposed moving part...

Page 8: ...A of Figure 13 Remove drive pulley J and timing belt P Figure 13 AA J P 7 Remove four 4 gear motor mounting screws Q of Figure 14 Remove gearmotor Figure 14 Q Q 8 Remove four 4 adapter plate screws AB of Figure 15 Remove adapter plate Figure 15 AB AB 9 Install new gearmotor to adapter plate and mounting bracket Tighten screws Q of Figure 14 to 103 in lb 12 Nm NOTE Drive pulley J of Figure 13 is re...

Page 9: ...r 0 25hp 0 19Kw 173 RPM 230VAC 60Hz 3 Phase 62M005PS411FN Motor 0 17hp 0 13Kw 345 RPM 230VAC 60Hz 1 Phase 62M005PS411FR Motor 0 17hp 0 13Kw 345 RPM 115VAC 60Hz 1 Phase with revers ing switch 62M180PSD3DEN Motor 0 12hp 0 09Kw 14 RPM 130VDC 62M060PSD3DEN Motor 0 25hp 0 19Kw 42 RPM 130VDC 62M030PSD3DEN Motor 0 25hp 0 19Kw 83 RPM 130VDC 62M020PSD3DEN Motor 0 25hp 0 19Kw 125 RPM 130VDC 62M010PSD3DEN Mo...

Page 10: ...se order must be issued Credit if any is issued only after return and evaluation is complete Dorner has representatives throughout the world Feel free to contact Dorner for the name of your local representative Our technical sales and service staff will gladly help with your questions on Dorner products For a copy of Dorner s Limited Warranty contact factory distributor service center or visit our...

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