Dormakaba ED100 Service Manual Download Page 5

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ED100/ED250

02-2018

DL4614-050

dormakaba ED100/ED250 Service Manual

Chapter 4

Fig. 4.1.7 ED100/ED250 components view 1

Fig. 4.1.8 ED100/ED250 components view 2

4 ED100/ED250

Power switch

120 Vac terminals

Housing unit

Drive axle connection

Operator (motor,

gear, spring

Spring tension

adjustment, closing
force

4 button user

interface

Information display

Slot for internal

program switches

Potentiometer,

power fail closing
speed

Terminal jumper

socket, push or pull
mounting

Slot for upgrade cards

RJ45 socket for

communication cable
between two operators,
double door system

Com 1 service

connector

Accessories terminal

board

Mounting plate

Customer ground

terminal

Guide pin

Ribbon cable

Ribbon cable socket

Upgrade card socket

Motor

Encoder socket and

cable

Motor socket and

cable

4.1 Operator component view

Summary of Contents for ED100

Page 1: ...ED100 ED250 Automatic swing door operators Service Manual DL4614 050 02 2018 EN ...

Page 2: ... requirements 17 9 6 Push arm maintenance 18 9 7 Push arm torque requirements 18 Table of contents 10 Measure reveal depth parameter rd 19 10 1 Reveal depth parameter rd 19 10 2 Record reveal depth measurement rd value 19 10 3 rd parameter values 19 11 Operator spring tension 20 11 1 Set operator spring tension 20 12 Power fail closing speed 21 12 1 Set power fail closing speed 21 13 Perform learn...

Page 3: ... in these instructions WARNING This symbol warns of hazards which could result in personal injury or threat to health NOTICE Draws attention to important information presented in this document TIPS AND RECOMMENDATIONS Clarifies instructions or other information presented in this document 1 5 Symbols used in these instructions WARNING Electric shock hazard WARNING Hand pinch point and crushing haza...

Page 4: ...andard for power assist and low energy power operated doors paragraph 6 signage 3 3 Safety warnings WARNING Hazard to mechanical processes by use of control settings elements or procedures not documented in this manual WARNING Electric shock hazard By use of control elements settings or procedures not documented in this manual WARNING Work on electrical equipment and 115 Vac wiring must be perform...

Page 5: ...pring tension adjustment closing force 8 4 button user interface 9 Information display 10 Slot for internal program switches 11 Potentiometer power fail closing speed 12 Terminal jumper socket push or pull mounting 14 Slot for upgrade cards 15 RJ45 socket for communication cable betweentwooperators double door system 16 Com 1 service connector 17 Accessories terminal board 18 Mounting plate 19 Cus...

Page 6: ...e gauge 0 to 35 ft lbf 5 Screwdriver Phillips 2 3 6 Torque wrench 3 to 35 ft lb 6 1 5 mm hex key socket 7 Open end wrench 13 mm 8 Screwdriver flat blade M2 1 16 to 3 32 2 4 7 Fastener size ft lb N m M5 3 7 5 M6 7 9 5 M8 17 23 M10 34 34 M12 58 58 5 2 Standard tightening torque 5 2 1 Standard tightening torque 3 8 1 Header 2 Program switch panel 3 Pull arm with track 4 Access hole for spring tension...

Page 7: ...ay 2 4 button keypad 6 2 4 button keypad and display Right button 1 Accessparametermenu pressbutton 3seconds 2 Editselectedparameter 3 Savechangedvalue Left button 1 Cancelparameteredit process 2 Exitparametermenu pressbutton 3s Both buttons together 1 Acknowledgeerrors pressbothbuttons 3s 2 Reset pressboth buttons 3s Upbutton 1 Scrollthroughparameters anderrormessages 2 Increaseparametervalue Dow...

Page 8: ...d when door fully closed Only internal activation sensor will enable door opening 6 4 Operator status LEDs Fig 6 4 1 Operator status LEDs 6 4 1 Operator status LEDs Header cover must be opened to view LEDs 1 Red LED Blinking codes are used to indicate ln__ information system status or operating conditions or certain error codes E__ 2 Yellow LED Maintenance interval indicator When illuminated an in...

Page 9: ... 3 3 35 1 3 6 1 4 4a 3 B A 1 57 57a 1 42 3 1 41 3 1 15 17 3 1 11 13 3 43 3 64 63 62 1G 3 24 V Signal input 0 V Partial Open Permanent Open Exit Only Automatic Off N C COM Test output X5 X4 X3 X6 X9 X1 X7 24 V X8 0 V X10 8 24 AC DC 5 Wet DCW bus Swing side Approach side Safety sensors Activation inputs Interior Exterior Night bank input 24 V Signal input 0 V 24 V 24 V Signal input Signal input 0 V ...

Page 10: ...ter line of sign Fig 8 1 3 ACTIVATE SWITCH TO OPERATE decal knowing act device 8 1 4 Knowing act door 1 ACTIVATE SWITCH TO OPERATE decal Knowing act doors shall have signage which says ACTIVATE SWITCH TO OPERATE on side of door having knowing act switch or other knowing act device 1 AUTOMATIC CAUTION DOOR decal All low energy doors shall be marked with signage visible from both side of door with t...

Page 11: ...nergy decals push pull initiation of door operation Fig 8 3 1 Full energy decals one way traffic Fig 8 3 2 Full energy decals two way traffic 8 3 Door signage full energy single swing door Approach Non approach DD0739 020 50 12 50 12 50 12 50 12 8 4 Door signage low energy single swing door Activate Switch to Operate sign located on side s of door where switch is located ...

Page 12: ...8 5 1 One way traffic approach side 50 12 DD0739 020 DD0739 020 50 12 Fig 8 5 2 One way traffic non approach side Fig 8 5 4 Two way traffic non approach side Fig 8 5 6 Knowing act non approach side one way Fig 8 5 3 Two way traffic approach side DD0739 020 DD0739 020 50 12 Fig 8 5 5 Knowing act approach side one way 50 12 50 12 50 12 ...

Page 13: ...50 12 50 12 Fig 8 5 7 One way traffic approach side Fig 8 5 8 One way traffic non approach side Fig 8 5 9 Double egress RH one way traffic Fig 8 5 10 Double egress RH one way traffic Fig 8 5 11 Double egress LH two way traffic Fig 8 5 12 Double egress LH two way traffic 50 12 DD0739 020 50 12 50 12 DD0739 020 ...

Page 14: ...ignage low energy double swing doors Fig 8 6 2 Knowing act hinge side Fig 8 6 1 Knowing act non hinge side 50 12 Fig 8 6 4 Push pull pull to operate Fig 8 6 3 Push pull push to operate 50 12 50 12 50 12 Fig 8 6 5 Double egress RH knowing act 50 12 50 12 Fig 8 6 6 Double egress RH knowing act ...

Page 15: ...slow smooth pace 4 or more seconds and stop without impact 2 Doormustremainfullyopen foraminimumof5seconds before beginning to close 3 Doorshouldcloseataslow smooth pace 4 or more seconds and stop without impact 4 Inspect the floor area It should be clean with no loose parts that might cause user to trip or fall Keep traffic path clear 5 Inspect door s overall condition The appropriate signage sho...

Page 16: ... be used as they may damage external surfaces 9 3 4 Water and other liquids CAUTION No water or other liquids must be sprayed or spilled on ED100 ED250 header Table 9 3 1 Operator environmental requirements Fig 9 3 1 ED100 ED250 header 1 10 9 4 Yellow LED service level Fig 9 4 1 Service level indicator 9 4 1 Service level indicator Header cover must be opened to view operator LEDs Yellow LED on op...

Page 17: ... Pull arm torque requirements 9 5 1 1 Check pinion bolt 5 torque 1 Insure M8 SHCS conical spring and washer are properly seated in pull arm CAUTION Using torque wrench with 5 mm hex key socket torque M8 SHCS to 26 ft lb 9 5 1 2 Check shoulder screw 4 torque 1 Hold pivot pin with 13 mm open end wrench and use torque wrench with 5mm hex key to check for 26 ft lb Adjust if necessary CAUTION Using tor...

Page 18: ...ng rod assembly Check for wear or damage 3 Connecting rod nut Check for tightness of nut against adjustment screw 9 6 2 Shoe mounting screws to door 1 Check for tightness of mounting screws 9 7 1 M8 SHCS torque CAUTION Using torque wrench with 5 mm hex key socket torque M8 SHCS to 26 ft lb 9 7 Push arm torque requirements 1 WARNING Set program switch to CLOSE before performing maintenance Fig 9 6 ...

Page 19: ... additional reveal depths rd parameter 12 3 16 310 31 12 5 8 320 32 13 330 33 13 3 8 340 34 13 3 4 350 35 14 3 16 360 36 14 9 16 370 37 15 380 38 15 3 8 390 39 15 3 4 400 40 16 1 8 410 41 16 9 16 420 42 16 15 16 430 43 Reveal measurement ED250 Inches mm rd 17 5 16 440 44 17 3 4 450 45 18 1 8 460 46 18 1 2 470 47 18 7 8 480 48 19 1 4 490 49 19 11 16 500 50 Parameter rd value Reveal measurement 10 2...

Page 20: ...ex key 5 mm Door width Inches 32 36 42 48 56 mm 813 914 1067 1219 1397 Spring setting revolutions ED100 10 14 16 18 ED250 14 18 24 11 1 1 Spring tension setting revolutions CAUTION Any change to spring tension setting requires a new learning cycle Chapter 13 TIPS AND RECOMMENDATIONS System checks spring tension during learning cycle Learning cycle will be canceled if spring is insufficiently tensi...

Page 21: ... less than 3 seconds turn potentiometer 1 4 turn CW and retry test 4 Adjust as necessary to obtain closing time greater than 3 seconds 1 2 o 1 2 Fig 12 1 2 Power on switch 1 Power on switch 2 Terminal board TIPS AND RECOMMENDATIONS Power fail closing speed potentiometer Single turn Factory setting fully CCW CCW increases closing speed CW decreases closing speed Terminal flat blade screwdriver requ...

Page 22: ...oor to desired opening angle Maximum door angle is 110 Step 5 Press Momentarily press down button to continue learning cycle Door performs several movements and display shows a sequence of symbols Movements of door must not be interrupted Operator spring tension too low Display with small rotating o and an F during learn cycle indicates spring tension is too low Door will close 1 Increase spring t...

Page 23: ...tion 5s 0s 30s 0s 180s professional upgradecard 10 2 4 Minimumof1 5secondsafterlossofdetection Latch check Checkingorslowingdownof doorspeedbeforedoorbeing fullyclosed Notadjustable 10 2 6 Notlessthan10 fromclosedposition Thedoorwillnotclosethroughthefinal10 in lessthan1 5s hS Supportformanualmodein doorclosedposition 10 2 8 Manualopeningforceineventofpowerfailure Notgreaterthan30lbf 133N applied1...

Page 24: ...thedoorshallremainatthefullyopened positionfornotlessthan3seconds hS Reference Chapter15for parameter detail Supportformanualmodein doorclosedposition 4 5 hA Adjustment dooractivation angle hF Powerassistfunction Fo Static force in opening direction Staticforceondoorclosing edgeinopeningdirection 13 5lbf 60N 4 5lbf 20N 33 7lbf 150N Reducedinlow energymode 4 5 Force required to prevent a stopped do...

Page 25: ...ccurs first 14 2 2 A156 19 Table I Minimum opening and closing times 14 2 3 A156 19 Table II Total opening time to 90 degrees Backcheckat60 Backcheckat70 Backcheckat80 TableIplus2s TableIplus1 5s TableIplus1s Ifdooropensmorethan90 itshallcontinueatthesamerateasbackcheckspeed Backcheckoccurringatapointbetweenpositionsshalluselowestsetting 14 2 4 Other door weights and widths Closing time T D W 188 ...

Page 26: ...o exit program mode 3s Reset 3s Quit 3s PRG 3s LEARN Fact Setup 3s 8s 1 2 15 1 2 Firmware version and updates Operator firmware version is displayed during first commissioning Reference ED100 ED250 installation manual Chapter 22 dormakaba USA Inc handheld can be used to check operator firmware version and to perform firmware updates Reference Chapter 18 dormakaba handheld or dormakaba handheld man...

Page 27: ...nction terminal block X7 15 1 7 Driving parameters Reference Para 15 2 for parameter details Driving parameter Description 28 bE Input 4 4a and X3 1G 24V locking device output configuration 29 CC Cycle counter number displayed 10000 30 EC Delete error log 31 CS Reset service interval display yellow LED 32 SL Factory setting level Fact Setup button 33 OA Opening angle set during learning cycle 34 h...

Page 28: ...e Para 15 1 9 Fig 15 1 4 Pull arm with track 15 1 8 Configuration parameters detail Fig 15 1 5 CPD pull arm and lever with track Fig 15 1 6 Standard push arm 3 Tb ED100 7 to 12 ED250 7 to 15 10 Door width 10 Door width is set in increments of 100 mm 4 10 1000 mm 39 4 ED100 700 1200mm 28 48 ED250 700 1500mm 28 60 4 0 to 4 0 Door type 0 Single door 1 Double door Overlapping door with astragal Active...

Page 29: ...l safety and push and go inputs have been opened or dropped and door is in an open position 2 Hold open time values from 0 to 30 are set in increments of 1 second 3 Hold open time values greater than 30 seconds are set in increments of 5 seconds 4 In low energy mode a minimum hold open time of 5 seconds is required 5 Hold open time can be re triggered If hold open times greater than 30 seconds are...

Page 30: ...0 Safety sensor on swing side is active during an initialization drive after a power on reset 1 1 With SP set to 1 operator will disregard swing side safety sensor during initialization drive v1 9 After a power on reset operator starts an initialization drive at slow speed The initialization drive cannot be completed if safety sensor on hinge side is or has been triggered Delayed opening time for ...

Page 31: ...5 10 Static force in closing direction 1 Static force in closing direction basic parameter for wind load control Static force on door closing edge can be changed using this parameter 2 Internal monitoring system checks if parameter setting is admissible If setting exceeds admissible value the setting is alternately displayed with the permissible value 3 After parameter set verify setting meets ANS...

Page 32: ...power failure or if operator is deliberately switched off EPS will automatically switch to last known position when power returns 2 Important The time at which power returns might not be during business hours and may affect insurance compliant door locking requirements 1 1 In event of power failure or if operator is deliberately switched off EPS will automatically switched to OFF position when pow...

Page 33: ...X3 1G 24V is independent of Input X6 4 4a 1 1 Locking device output terminal X3 1G 24V is turned on as soon as contact at X6 4 4a is opened v1 9 2 Terminal X3 1G 24V output is on for as long as contact at X6 4 4a is open motor lock with a 100 duty factor is required 3 This function is not available for DCW motor locks Cycle counter 1 Total number of opening and closing cycles displayed is shown in...

Page 34: ...earning cycle 3 Due to installation and parameter tolerances display value may not match actual door position 33 0 110 Door closer mode 34 0 1 1 0 1 Automatic mode This mode is applicable whenever door is mainly opened automatically and where motion detectors are installed 2 Mode is optimized for high frequency use 3 Full energy upgrade card provides for higher door opening and closing speeds 4 In...

Page 35: ...0 Upgrade card not installed function not available 1 Upgrade card installed function not activated 2 Upgrade card installed function activated 3 Upgrade card has been removed function no longer available Upgrade card fire protection 1 Once upgrade card installed parameter value will automatically change to 2 2 Following activation drive may be used as a electrically controlled hold open system ac...

Page 36: ...d barrier free toilet 1 Once upgrade card installed parameter value will automatically change to 1 2 Function must be activated by changing parameter F7 to 2 3 Operator power reset is required turn power switch off wait 10 s and turn power back on 4 Upgrade card assigns inputs and outputs of the control unit with functions which are required for this application 43 0 1 2 3 0 Upgrade card DCW 1 Onc...

Page 37: ...oor in closed direction 2 A manual release button is not required 0 1 Hold open release by manually moving door in closed direction is deactivated 2 A manual release button is required Castor angle for double doors Active door with astragal angle active door must open before passive door opens 51 0 30 30 Hinge clearance 1 Clearance between hinges is critical for the calculated door angle 2 It may ...

Page 38: ... operator will switch to emergency mode Users can then access door manually 16 1 3 User information display User interface display or dormakaba handheld displays Information ln codes Error message E codes 16 1 4 Viewing error messages To access and view error messages briefly press the right button on the 4 button keypad 16 1 5 Red LED on operator Red LED adjacent to operator power switch displays...

Page 39: ...hing 7 times E71 Systemerror1 test second shutdownoption Flashing 7 times E72 Systemerror2 test current measuringcircuit Flashing 7 times E73 Systemerror3 test brakingcircuit Flashing 12 times E12 EEPROMerror Flashing 13 times E13 Motorovercurrent Flashing 15 times E15 Faultylearningcycle 16 2 1 Red LED status codes 16 1 6 Error message memory 1 There are ten error message memory locations E 0 thr...

Page 40: ...reinstalled or is defective 1 Installed Upgrade card may not be removed from operator 2 If more than one upgrade card is installed the first card installed becomes the container module Reference chapter 17 for Upgrade card installation The container module must be installed last after all other Upgrade cards are installed 3 If container module defective first upgrade card container module must be ...

Page 41: ...this is not possible reactivate the drive Reactivation can be done by Switching program switch to Close off Pressing both 4 button keypad left and right buttons 3s 16 4 Troubleshooting chart E codes No Display Red LED Description Troubleshooting error codes 1 E 02 Flashing 2 x Locking device error Operator is attempting to open or close a locking device with feedback or a DCW locking device An err...

Page 42: ...E 63 Flashing 6 x Incompatible fire protection setting double door system 1 For double door systems the Upgrade card fire protection must be installed in both control units 11 E 71 Flashing 7 x System error 1 2nd shutdown option 1 In order to reliably switch off the drive unit several switching elements are used and their functions are tested periodically 2 If the function test always results in t...

Page 43: ...functions will be deactivated after a certain time 17 2 3 Operator control unit replacement If the control unit is replaced the container module is removed from the old control unit and inserted into the new control unit The new control unit synchronizes with the container module and all upgrade card functions are available 17 2 4 Inserting an upgrade card that has already been activated Rapidly f...

Page 44: ...8 for card Reference Chapter 15 Parameters 1 Remove container module from upgrade card slot 6 1 2 Insert next upgrade card into upgrade card slot 4 6 Card function is copied to control module upgrade card is then invalidated Yellow LED indicates procedure is complete 6 1 3 Remove upgrade card from upgrade card slot 4 Reinsert container module into upgrade card slot Control unit recognizes containe...

Page 45: ...Handheld key functions 1 OFF ON switches Handheld on or off 2 Function keys F1 F3 trigger functions shown in bottom line of display e g RPT for repeat UP and DOWN to switch lines UpDoLd for file up and download CHANGE to change values OPEN to trigger opening pulses 3 Arrow keys allow navigation within the display Use left arrow to get back to previous screen 4 ENTER selects individual menu items a...

Page 46: ... Sensor can trigger pulse with door closed 14 Lock delay 3 Delayed opening time for locking mechanism 0 3 100 msec 15 Unlock force 0 Preload prior to unlocking 0 9 12 Test PR module 0 Test off 1 Test once every 24 hrs 23 Program switch Internal External DCW 24 PGS power up DCW Last Off 25 PGS delay Off On 26 Daytime unlock Off On Locking device remains permanently unlocked while door is in closed ...

Page 47: ...tatic force in opening direction wind load control 20 150 N 18 Limit force close 60 Static force in closing direction wind load control 20 150 N 7 Hold open time 5 Hold open time automatic mode 0 180 s ED250 8 Nurse bed function 10 Hold open time nurse bed function 0 180 s Parameter and default Description Selections 5 Offenhaltez man 1 Hold open time manual mode 0 30 s 10 Wall blanking 80 Angle w...

Page 48: ...ehlt 42 Nurse Bed func locked Upgrade card professional unlocked active fehlt 38 Fire protection r o locked Upgrade card fire protection unlocked active fehlt Parameter and default Description Selection 39 Full energy r o locked Upgrade card full energy unlocked active fehlt 44 DCW r o locked Upgrade card DCW unlocked active fehlt 43 Disabled restr r o Upgrade card Barrier free toilet 22 Push Go O...

Page 49: ...r maintenance interval 6 24 months 12 Service cycle interval Enter number of opening and closing cycles until next maintenance 200 1000 1000 200 Parameter name Description Setting Wartungs datum Maintenance data x x y y month year Cycles total r o Displays total opening and closing cycles Zyklen max h r o Displays maximum number of cycles in one hour h Zyklen h r o Displays number of cycles in pre...

Page 50: ...y push side r o Status of safety sensor opposite hinge side X5 11 0 1 Inp Activ extern r o Status of external activation sensor X6 41 0 1 Inp Activ intern r o Status of internal activation sensor X6 42 0 1 Inp enable operator r o Status of Emergency close input X6 4 and 4a 0 1 Inp smoke detector r o Status of smoke detector input X9 3 and 1 0 1 Inp lock status r o Status of locking device input X3...

Page 51: ...51 ED100 ED250 02 2018 DL4614 050 dormakaba ED100 ED250 Service Manual Blank page This page left intentionally blank ...

Page 52: ...1 ENTER button Fig 18 6 3 Enter Handheld user code 1 Connect Handheld to COM 1 port Para 18 1 and power on Handheld will boot up and display main menu 18 6 1 Firmware update procedure CAUTION For all firmware changes set program switch to CLOSE and allow door to close completely before any updates are made 2 With Communication highlighted press ENTER 3 Enter Handheld user code and press ENTER 1 1 ...

Page 53: ...p and Down arrows to select Firmware upload and press ENTER Fig 18 6 6 Select Firmware version 6 Use Up and Down arrows to select firmware version and press ENTER Fig 18 6 7 Start transmission 7 Press any key to start firmware transmission Fig 18 6 8 Firmware uploading 8 Firmware uploading to controller Wait time of 3 to 5 minutes to upload Fig 18 6 9 Complete firmware update 9 Press any key to co...

Page 54: ...www dormakaba com dormakaba USA Inc 1 Dorma Drive Drawer AC Reamstown PA 17567 USA T 717 336 3881 F 717 336 2106 ...

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