Dorex DX2 FW, Installation Instructions Manual

Page: 7 / 16

09. CUT DEVICE (IF REQUIRED)
7 / 16
End Cap
1. With anti-rattle clip removed, tape and mark area being cut.
Remove
Anti-Rattle Clip
Tape
Cut off line
Cover Plate
(Flush to Push bar)
Hinge
Side
Center case aligned
with mounting holes.
NOTE:
Device rail cut must be square, smooth and clean for proper fit
with end cap
2. Cut off device and deburr.
Recommended minimum clearance between
door frame stop and device end (with cap
removed) is 1 ³⁄16 "
Face of door stop
DOOR
1 ³⁄16 "
Minimum
10. INSTALL MOUNTING BRACKET AND END CAP 11. INSTALL TOP LATCH AND ROD
Top Latch
Latch
Screws
Sex Bolts
End Cap
Screws
End Cap
End Cap Bracket
Level Device
End Cap
Bracket Screws
Amount
to
Cut Off
C
J
F
H
Figure 1
Figure 2
Cover Plate
Anti-Rattle Clip
2" Minimum
1. Remove cover plate, insert end cap bracket into the push
bar rail assembly as shown.
2. Level exit device, then mark both mounting hole centers.
Drill and tap, then fasten bracket with the appropriate
mounting screws.
3. Insert cover plate, then slide anti-rattle clip into
position (minimum 2" from end) before fixing end
cap with supplied screws.
1. Align top latch with top strike then install
top latch with two mounting screws (and
through-bolts for Fire). Adjust strike for
proper engagement. (Figure 1.)
2. Supplied rods are for 7 ft (84") door
height. if door height is less than 7 ft,
shorten the top rod by the difference
(Figure 2). Refer to page 10.
Actual
Door
Opening
Height