DOOVAC MVO-100 Installation Instruction Download Page 4

LV.1~2

4/11

Maintenance guide

Vacuum pump main inspection provision

Replacement of motor installation deck, coupling, sleeve

1. A method of replacing coupling rubber

Unwind 4 of
nuts(bolts) on
the motor
installation deck
and separate
the motor.

Coupling sleeve

Coupling hub

- A couple-ring is consisted of 2 hubs and 1 sleeve.

A role of

hub

which is assembled to an axis of motor and pump

is to deliver the motor power to the pump through the sleeve in
the middle.

-

Sleeve

is subjected to be regularly replaced due to its limited life.

(nylon resin & rubber material)

- Damage verification : if the pump doesn

t operate even if the

motor rotates, please check the coupling sleeve.

- Check if the coupling sleeve has been

damaged and assemble the parts after
replacing the new components.

- Warning : In case of reassembling,

adjust coupling sleeve carefully and slide
it all the way in to operate smoothly.

After putting the motor over the fastening bolt as pushing it on the installation
deck, assemble the coupling sleeve to operate smoothly.

The internal motor installation deck will be separated by unwinding 3 of bolts
as a picture.

PF003

Summary of Contents for MVO-100

Page 1: ...hase 460 V Nameplate Vacuum oil Nameplate Oil inlet Check the product 1 Make sure to check the product s nameplate and the order information 2 Check the package contents Vacuum pump particular oil 3 Check the installation condition 1 Inhalant gas air and inert gas 2 Inhalant gas temperature 0 42 3 Ambient temperature 5 40 4 Working pressure below the maximum pressure of the pump 0 5 mbar below or ...

Page 2: ...onnect suction pipe 1 Product basic component Nameplate Inlet port Oil inlet 2 Oil injection Unstop the oil inlet Inject the product s particular oil Note Oil standard chart DM F002 Fill up to MAX in an oil gauge Note Oil standard chart DM F002 Make sure to check the o ring in an oil inlet and reassemble the parts 3 Connect the power Disassemble the electricity box s cover Check the wiring diagram...

Page 3: ...the extra container to up to max line of an oil gauge and close the stopper Make sure to assemble when O RING is in an oil inlet stopper Oil inlet stopper Oil gauge Oil outlet stopper Graphic 1 each part s name of an oil inlet Graphic2 oil injection Graphic3 O ring 2 Connect the power three phase power 1 Check the working place s main power and the power of the motor s nameplate 2 Remove a cover o...

Page 4: ...e Sleeve is subjected to be regularly replaced due to its limited life nylon resin rubber material Damage verification if the pump doesn t operate even if the motor rotates please check the coupling sleeve Check if the coupling sleeve has been damaged and assemble the parts after replacing the new components Warning In case of reassembling adjust coupling sleeve carefully and slide it all the way ...

Page 5: ...dy a cause The causes of a loss of oil Oil exchange period overdue Exhaust loss through an exhaust pipe Oil leak 4 2 Inspect oil status color The oil is glossy and reddish brown color The oil status can be estimated by color changing In case of turning into a milky color than a standard color The indication that steam or fraction has been flowed in In case of turning into a black color than a stan...

Page 6: ...erature 0 12 summer season Vacuum pump type Type Capacity ℓ 2 Classification upon ISO Oil standard ISO Ambient temperature Season Winter season Summer season Applicable vacuum pump type 2 Replacement period of vacuum pump oil A bad oil will be easily out by the air in exhaust and viscosity and steam pressure are easily changed causing an overload of the pump and lowering the degree of a vacuum 3 T...

Page 7: ...um pump operation 2 If the exhaust filter clogs The oil will not circulate so it will cause a malfunction by a motor overload with weird noise because of back pressure inside of a vacuum pump 4 The exchange period of the exhaust filter Every 2 000 hours Within every 1 year The exchange period becomes earlier upon the usage environment 5 The exchange period of the exhaust filter 1 In case where the...

Page 8: ...ethod 1 The exhaust pipe disassembling 2 The exhaust pipe gasket disassembling 3 The exhaust filter spring disassembling 4 The exhaust filter disassembling Warning 5 Re use of the used O RING will cause the malfunction The exhaust filter O RING Warning 6 Assemble O RING tightly to the processed side of the oil container inside PF005 ...

Page 9: ...se the severe damage to the vacuum pump because the pump operates without any oil left 3 The oil circulation pipe cleaning method If the oil is stagnant as the arrow points and the oil and smog discharge through the exhaust pipe it is the oil circulation system problem Unscrew the inlet pipe fastening bolt Remove the foreign substances as spraying the compressed air to the end of an oil circulatio...

Page 10: ...ular management is necessary for a malfunction prevention When the vacuum pump operates inhale expansion compression exhaust 4 step processes it collects more than 99 of the smog in the exhaust filter produced by the compression process However some smog will be evaporated or will be oxidized therefore the regular maintenance is important If the oil has only been refilled it will cause some side e...

Page 11: ...life varies depending on the working condition The process that turns ON OFF frequently may shorten the valve s life ex The hospital suction machine Warning If the countercurrent occurs towards the inlet port inspect and replace the check valve immediately No replacement of the check valve will cause a severe damage to the vacuum pump 3 The inspection and exchange method of the check valve 1 The i...

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