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machine cannot be used to bevel cutting. 

To change the cutting angle, loosen the two hex bolts which secure the guide plate. 

Move  the  guide  plate  to  the  desired  angle  (0°  -  45°)  and  tighten  the  hex  bolts 

securely. (

Fig. 8

 

Securing Workpiece 

CAUTION: 

Always  set  the  vise  nut  to  right  fully 

when securing the workpiece. Failure to 

do so may result in insufficient securing 

of  the  workpiece.  This  could cause  the 

workpiece  to  be  ejected  or  cause  a 

dangerous breakage of the wheel. 

By setting the vise nut to left, the thread 

shaft can  be moved  rapidly  in  and  out. 

To  grip  workpieces,  set  the  vise  nut  to 

left and push the thread shaft until the vise plate contacts the workpiece. Set the vise 

nut to right and then turn the vise handle clockwise to securely retain the workpiece. 

(

Fig. 9

 

 

Spacer Blocks 

When  the  cut-off  wheel  has  worn  down 

considerably, use a spacer block of sturdy, 

non-flammable 

material 

behind 

the 

workpiece. (

Fig. 10

You  can  more  efficiently  utilize  the  worn 

wheel  by  using  the  midpoint  on  the 

periphery  of  the  wheel  to  cut  the 

workpiece. 

 

 

Cutting at an Angle 

When  cutting  workpiece  over  65mm  wide  at  an  angle,  attach  a  straight  piece  of 

wood  (spacer)  over  190mm  long  and  45mm  wide  to  the  guide  plate.  (

Fig.  11

)   

Attach this spacer with screws through the holes in the guide plate. 

If you use a spacer block which is slightly narrower than the workpiece. (

Fig. 12

) You 

can also utilize the wheel economically. 

 

 

 

Cutting Long Workpieces 

Long  workpiece  must  be  supported  by  blocks  of 

non-flammable material on either end so that it will 

be level with the base top. (

Fig. 13

 

 

 

 

Switch Action 

CAUTION: 

Before plugging in the tool, always check to see that 

the  switch  trigger  actuates  properly  and  returns  to 

the “OFF” position when released. 

To start the machine, simply press the switch trigger. 

Release  the  switch  trigger  to  stop.  For  continuous 

operation,  pull  the  switch  trigger  and  then  push  in 

the lock button. To stop the machine from the locked 

position, press the switch trigger fully and then release it. (

Fig. 14

                                                     

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Summary of Contents for DJG04-355B

Page 1: ...Edition 3 Jan 2017 Read through carefully and understand these instructions before use ...

Page 2: ...unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock NOTE The term residual current device RCD may be replaced by the term ground fault circuit interrupter GFCI or earth leakage circuit breaker ELCB Personal Safety 10 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are ...

Page 3: ...ement parts This will ensure that the safety of the power tool is maintained VOLTAGE WARNING Before connecting the machine to a power source receptacle outlet etc be sure the voltage supplied is the same as that specified on the nameplate of the machine A power source with voltage greater than that specified for the machine can result in SERIOUS INJURY to the user as well as damage to the machine ...

Page 4: ...handle firmly Keep hands away from rotating parts 16 Use the cutting edge of the wheel only Never use side surface 17 Do not attempt to keep the trigger in the ON position 18 When cutting with a new wheel do not press the handle down to the bottom That will cause the wheel cut into the ground Do not press the handle down more once the workpiece is cut off 19 This cut off machine is designed only f...

Page 5: ... guard cover backwards Fig 4 Press the lock pin to prevent the wheel from rotating Loosen the hex bolt with wrench and remove the hex bolt outer flange and the wheel Fig 5 Do not remove the O ring piston ring and the inner flange Fig 6 To install the wheel follow the removing procedures in reverse Interval between Vise Plate and Guide Plate The original spacing or interval between the vise plate a...

Page 6: ...e workpiece Fig 10 You can more efficiently utilize the worn wheel by using the midpoint on the periphery of the wheel to cut the workpiece Cutting at an Angle When cutting workpiece over 65mm wide at an angle attach a straight piece of wood spacer over 190mm long and 45mm wide to the guide plate Fig 11 Attach this spacer with screws through the holes in the guide plate If you use a spacer block w...

Page 7: ...PECTION CAUTION Always be sure that the machine is switched off and unplugged before attempting to perform inspection or maintenance After Use Brush off accumulation of dust on the base Accumulation of dust in the motor or on the base may cause a malfunction of the machine Inspecting the Mounting Screws Regularly inspect all mounting screws and ensure that they are properly tightened Should any of...

Page 8: ...rbon brushes insert new ones and secure the brush holder caps Fig 17 Damaged cord must be replaced by a special cord purchased from authorized service center To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by authorized centers always using original replacement parts 13 14 ...

Page 9: ...olt 46 Trigger Buckle 23 Safety Guard 47 Switch Trigger 24 Wing Bolt 48 Lock Lever EXPLANATION OF GENERAL VIEW 49 Spring 74 Round Pin 50 Chain Hook 75 Small Shaft 51 Pin 76 Flat Washer 52 Left Handle 77 Dead Plate 53 Screw 78 Washer 54 Hex Lock Nut M6 79 Spring Washer 55 Lock off Button 80 Hex Nut 56 Pan Head Tapping Screw 81 Hex Flange Head Bolt with Spring Washer 57 Pan Head Tapping Screw with S...

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