Dong Feng ZB 65 Operator'S Manual Download Page 6

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Factory Direct Tractors

CONTENTS

7. MAINTENANCE

7.1 Fuel

7.2

Engine Oil level check and replacement

7.3 Transmission oil

7.4 Changing front axle case oil

7.5 Grease before operation

7.6 Radiator

7.7 Tyre pressure

7.8 Air cleaner

7.9 Battery

7.10 Three point linkage adjustment

8. TROUBLE-SHOOTING GUIDE

8.1 Engine

8.2 Chassis

8.3 Electrical system

9. LOADER OPERATION

9.1 Tractor preparation

9.2 Loader attachment and removal

9.3

Operation the loader

10. LOADER MAINTENANCE

10.1 Maintenance

10.2 Storing at the end of season

10.3 At the start of a season

10.4

General torque specification

11. LOADER TROUBLE SHOOTING

12. LOADER PARTS

12.1

Bucket Assembly

12.2 Attachment assembly

12.3 Main Frame assembly

12.4 Mounting assembly

12.5 Hydraulic system assembly

Appendix 1 Wiring Diagram

Appendix 2 Steering Cylinder Diagram

Appendix 3 Service Flow Chat

Appendix 4 Warranty Flow Chart

Maintenance record

7-1

7-1
7-2
7-3
7-3
7-4
7-4
7-6
7-6
7-6
7-7

8-1

8-1
8-5
8-8

9-1

9-1
9-2
9-5

10-1

10-1
10-3
10-3
10-3

11-1

12-1

12-1
12-3
12-4
12-6
12-8

A-1

A-2

A-3

A-4

M-1

Summary of Contents for ZB 65

Page 1: ...Factory Direct Tractors Factory Direct Tractors Operator s Manual ZB 65 85 ...

Page 2: ...Factory Direct Tractors ...

Page 3: ...ering and two speed P T O A number of implements can be fitted to your tractor enabling you to take on a wide variety of tasks around your farm Hanmey implements are ideally suited to your tractor Find out more at hanmey com au DongFeng Tractors are subject to continuous improvement and change without notice Therefore there may be some difference between the manual and illustrated parts catalogue ...

Page 4: ...Factory Direct Tractors ...

Page 5: ...CTIONS 4 1 Pre start checks 4 2 Starting and stopping 4 3 Driving 4 4 Check during driving 4 5 Operating the differential lock 4 6 Control and usage of tractor s working devices 5 MECHANICAL ADJUSTMENT 5 1 Engine 5 2 Clutch 5 3 Wheel adjustments 5 4 Power steering 5 5 Brakes 5 6 Electrical system 5 7 Final drive system 6 TECHNICAL MAINTENANCE 6 1 Oil and lubrication 6 2 Maintenance schedule 6 3 Tr...

Page 6: ... 3 Operation the loader 10 LOADER MAINTENANCE 10 1 Maintenance 10 2 Storing at the end of season 10 3 At the start of a season 10 4 General torque specification 11 LOADER TROUBLE SHOOTING 12 LOADER PARTS 12 1 Bucket Assembly 12 2 Attachment assembly 12 3 Main Frame assembly 12 4 Mounting assembly 12 5 Hydraulic system assembly Appendix 1 Wiring Diagram Appendix 2 Steering Cylinder Diagram Appendix...

Page 7: ...ed power kw hp 48 0 65 62 0 85 Cylinders 4 Cyl Bore and stroke mm 108 X 125 110 X 135 Compression 17 0 1 0 Displacement L 4 58 5 13 Speed rated at rpm 2300 Gearbox Synchromesh Gears 4 x 3 1 12 Forward 4 Reverse Brake type Wet Multi Disc Clutch type Dry Type Dual Stage Rear differential lock Mechanical P T O type Live P T O rotating speed 540 1000 P T O kW HP 43 6 58 5 3PL capacity at Ball End kg 1...

Page 8: ...ket fully lifted and at 45 dumping angle 800 800 G Bucket dumping angle 76º 76º H Bucket rollback angle 32º 32º L Depth of bucket to back of inner shell mm 770 770 M Height of bucket mm 545 545 N Depth of bucket to pivot pin mm 970 970 Maximum opening angle of clamping bucket 88º 88º Bucket cubage m3 0 38 0 38 Carrying capacity kg 1000 1000 Mass of loader attachment kg 925 925 Minimum operating fl...

Page 9: ... signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from your DongFeng dealer Learn how to operate the machine and how to use the controls properly Do not let anyone operate without instruction Keep your machine in proper working condition Unauthorized modification...

Page 10: ...rotective Structure ROPS The ROPS A should be kept in the up or extended position as pictured with lock out pins C retained with R clips B except when it is necessary to fold it for low clearance access A ROPS B R clips C Lock out Pin Handle chemicals safely Direct exposure to hazardous chemicals can cause serious injury Potentially hazardous chemicals used with DongFeng equipment include such ite...

Page 11: ...T prevent the tractor from moving Be sure everyone is clear of the tractor and attached equipment before starting the engine Never try to get on or off a moving tractor When the tractor is left unattended place the transmission in NEUTRAL apply the park brake lower implements to the ground stop the engine and remove the key S 4 1 Read Operator s manual before operating this tractor 2 Keep all shie...

Page 12: ...el drive greatly increases traction it DOES NOT increase the stability of the tractor With mechanical front wheel drive engaged the tractor can climb steeper slopes than a two wheel drive tractor can negotiate but it does not become more stable Use extra caution when negotiating steep slopes in four wheel drive Danger of overturn increases greatly with a narrow wheel track at high speed and on slo...

Page 13: ... jolted and thrown off and slipping and falling of the machine Riders also obstruct the operator s view resulting in the tractor being operated in an unsafe manner Getting out of sticky situations safely Attempting to free a stuck machine can involve safety hazards such as the tow tractor tipping backwards and overturning The tow chain or tow bar can also fail and recoil from its stretched conditi...

Page 14: ...injected into the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable medical source Park tractor safely To park tractor safely Disengage the P T O Lower the equipment to the ground Put the gear shift lever into neutral Apply the hand brake STOP the engine Remove the key Before you leave the operator...

Page 15: ...posure to loud noise can cause hearing impairment or loss Wear a suitable hearing protective device such as earmuffs or earplugs to protect against hearing loss from uncomfortable loud noises Operating equipment safely requires the full attention of the operator Do not wear radio or music headphones while operating the machine Work in ventilated area Engine exhaust fumes can cause sickness or deat...

Page 16: ...ne can cause serious injury or death Keep tractor master shield and driveline shields in place at all times Make sure rotating shields turn freely Wear close fitting clothing Stop the engine and be sure P T O driveline is stopped before making adjustments connections or cleaning out P T O driven equipment Use safety lights and devices Avoid collisions with other road users when using slow moving t...

Page 17: ...y Stopping distance increases with speed and weight of towed loads and on slopes Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control Consider the total weight of the equipment and its size Observe recommended maximum road speeds or local speed limits which may be lower If towed equipment does not have brakes do not travel more than ...

Page 18: ...clean and dry Never lubricate service or adjust machine while it is moving Keep hands feet and clothing from power driven parts Disengage all power and operate controls to relieve pressure Lower equipment to the ground Stop the engine Remove the key Allow machine to cool Securely support any machine elements that must be raised for service work Keep all parts in good condition and properly install...

Page 19: ...ls are not raised Tighten wheel hardware to correct torque as specified in Wheels Tyres and Tread section Torque at intervals shown in Break In Period and Lubrication and Maintenance sections to ensure that wheel hardware does not loosen Reinstall protective covers removed during service Support machine properly Always lower the attachment or implement to the ground before you work on the machine ...

Page 20: ...containers and other flammable material from area Allow fumes to disperse at least 15 minutes before welding or heating Avoid heating near pressurized fluid lines Flammable spray can be generated by heating near pressurized fluid lines resulting in severe burns to yourself and bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pre...

Page 21: ... not induce vomiting 2 Drink large amounts of water or milk but do not exceed 2L 2 quarts 3 Get medical attention immediately Service tyres safely Explosive separation of a tyre and rim can cause serious injury or death Do not attempt to mount a tyre unless you have the proper equipment and experience to perform the job Always maintain the correct tyre pressure Do not inflate the tyres above the r...

Page 22: ...e food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Air conditioning refrigerants escaping into the air can damage the Earth s atmosphere Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants Inquire about the proper w...

Page 23: ...ose machine parts or components not specifically authorized by the Manufacturer of the tractor including those used for the maintenance and or repair again though they were fabricated or distributed by the Manufacturer previously In any event no warranty of any sort is issued or prescribed for damages deriving from abnormal behaviour of parts and or components not authorized by the Manufacturer of...

Page 24: ...e make sure that all protective guards and shields are correctly installed on your tractor Do not attempt to start or drive the tractor unless sitting in the operator s seat Before moving the tractor always make sure that there are no people or obstacles within range Do not run the engine inside closed premises without adequate ventilation as exhaust fumes are harmful to health or may even become ...

Page 25: ...ar and lock the hand brake Shift into low range first forward gear if facing uphill or into low range reverse gear if facing downhill For more safety use a wheel chock on the rear wheels Be sure to use a wheel chock if parking your tractor with a trailer on a hill Tractor maintenance Allow the engine to cool off sufficiently before removing the radiator cap After the engine is shut down for some t...

Page 26: ...ollowing safety precautions and those given in the tractor installation instructions should be thoroughly understood before attempting to operate this machine 1 General Ensure that the front end loader and tractor are set up and maintained in accordance with these instructions and that of the tractor While operating your loader ensure you observe the safety requirements regulations relating to the...

Page 27: ...oaded to ensure it is in proper operating condition before starting your work The use of good judgement is necessary by the operator in using this loader Use extra caution when rear wheel weights and tyre ballast are added to a loader equipped tractor Do not ram into compacted or frozen piles of dirt or other material with great momentum where sudden shock loads are encountered Serious and costly ...

Page 28: ...ent and maintain control with the control levers 4 Following Operation Whenever the machine is not in operation lower the loader bucket to the ground engage tractor park brakes disengage drive put all controls in neutral shut the engine off and remove the ignition key before leaving the tractor Make sure all parked loaders on stands are on a hard level surface with all safety devices engaged to pr...

Page 29: ...both sides of loader S 22 Do not use a bucket to scrape or as a dozer blade unless the bucket is titled so that the bucket stops are in contact with the boom A limited amount of leveling may be done when the loader valve is Care must be taken with your loader cylinders Always keep cylinders in a retracted position when the loader is not in use to guard against rust and contamination which may caus...

Page 30: ...Factory Direct Tractors Front End Loader Safety ROL 350KG S 23 ...

Page 31: ...Factory Direct Tractors Front End Loader Safety S 24 ...

Page 32: ...Factory Direct Tractors Front End Loader Safety S 25 ...

Page 33: ...Factory Direct Tractors Front End Loader Safety S 26 ...

Page 34: ...Factory Direct Tractors Front End Loader Safety BL25 S 27 ...

Page 35: ...of the regular service jobs quickly and easily When you need service parts or advice have the tractor model and both the engine and serial numbers ready to provide to your DongFeng dealer or service agent The tractor serial number is located in several places At the rear of the tractor below the PTO output shaft on the Identification Plate pop riveted to the rear mudguard and on the ROPS Identific...

Page 36: ... High and Low beam C Hazard Lights D Left Turn Indicator E Right Turn Indicator F Horn G Fuel Cut Off Stop Button H Ignition Switch 2 1 1 Hour meter The hour meter is electronic and records the engine hours of operation Use the hour meter to schedule your service and maintenance program found in chapter 6 Always run the engine with the ignition switch turned on 2 1 2 Headlights switch The Headligh...

Page 37: ...ssure is sufficient and oil is circulating throughout the engine The oil pressure gauge operates when the engine is running 2 1 5 Fuses The fuses are located on the left hand side behind the clutch pedal and are there to protect the electrical circuits When a fuse blows find the cause and fix the problem before replacing with a new fuse If you or your mechanic can t find the problem call your Dong...

Page 38: ... position control outer lever to position the implement with Draft OFF when transporting the implement to the work site At the worksite lower the tillage implement to the ground then push the draft lever firmly forward and down to draft ON turning the draft facility on Manage the implement depth resistance using the outer position lever With the position lever up and back for light resistance and ...

Page 39: ...a wet paddock or to stop the tractor from surging during rotary hoeing hard soil Pull the 4WD lever up located by the left knee when seated to engage the front wheels selecting four wheel drive Push the 4WD lever down to release the front wheels returning to two wheel drive Never operate the tractor in 4WD on hard standing Note Operating in 4WD will often cause windup between the front and back wh...

Page 40: ...high speeds right after starting While the engine is warming up check for any water oil or air leakage and that all instruments and indicators are working normally 3 Once warmed to operating temperature run the engine for 5 minute at maximum speed keeping an eye on the engine s instruments to monitor its working status Then vary the engine rpm cycling between medium to low speed Run the engine wit...

Page 41: ...r approximately 2 3 minutes then return to normal operation Alternate normal and loaded operation for a period of 45 minutes then use the tractor as normal 3 If the above running in condition can t be achieved then light load operation can be used as a substitute For example pulling a light implement for shallow tillage or towing a skid log or heavy harrow to provide light resistance Alternatively...

Page 42: ...rature If the tractor is used before the engine warms up performance is reduced and the tractor service life will be adversely affected 4 Don t use starting fluid to aid engine start Doing so may cause serious damage to the engine Safety precautions 1 Do not start the engine in an enclosed room This will contaminate the air with exhaust fumes and lead to the risk of poisoning 2 Make it a habit to ...

Page 43: ... Move the main gearshift and shift lever to the neutral position and release the clutch pedal 4 Interlock the left and right brake pedals then apply the park brake Safety precautions 1 When parking be sure to apply the park bake 2 If you have no other option than to park on a slope take an added precaution against rolling by placing stones or a wheel chock against the rear wheels on the down hill ...

Page 44: ...ontrol using the top link for the draft control input Use the top and middle hole of the top link mount when hitching up draft implements Use the top hole for most draft sensitivity 1 With the Draft lever up and back in the Draft Operating Instructions 4 3 4 4 3 Fuel Do not run the tank dry Using the top two thirds of the tank is recommended If air is sucked into the fuel system the system must be...

Page 45: ...void implements from shaking violently This will improve the longevity of both tractor and implements Operating Instructions 4 4 Off position lower the implement to the ground using the position lever Push the draft lever forward and down to the Draft On position engaging draft control which is managed using the position lever Caution Ensure the draft lever is off up and fully back before raising ...

Page 46: ... tractor is not overloaded with ballast 4 6 6 Operating the P T O 1 The two speed P T O provides standard 540 as well as 1000 rpm The P T O control is a three position lever Push the lever forward for 540rpm and rearward for 1000 rpm with neutral in between 2 Most P T O driven implements in Australia are designed to run at 540rpm Do not run 1000 speed P T O rpm unless it is specified by the implem...

Page 47: ...release fingers 10 Release bearing 11 Clutch pedal 12 Adjusting nut 13 Adjustable pull rod 14 Return spring 15 Main pull rod 16 PTO clutch pressure plate 1 Remove the clutch inspection cover on the side of the bell housing 2 First adjust the main pull rod 15 so that the threaded end of the pull rod protrudes 1mm past its 16mm lock nuts There are two other Main release fingers 9 to be adjusted Use ...

Page 48: ...erent for each of these fitting positions Danger Only remove the rear wheels when the tractor has been stabilised with a suitable mechanical safety stands or an approved hoist Points for attention 1 After adjusting the wheel track make sure the front and rear wheels are symmetrical about the tractor centreline 2 Rear lug tyred wheels can be swapped side to side when adjusting the wheel tracks for ...

Page 49: ...stment can lead to brake dragging and accelerated wear in the brake system 5 5 1 Brake adjustment When the brakes need adjusting adjust both sides using small increments and test Eventually some internal brake parts will wear out and require replacing This should be done by a qualified trade technician For your safety regularly check and maintain the brakes to keep them working well Don t wait til...

Page 50: ...s to be charged from an external power source Persistently trying to start the engine with a low charge battery can damage the electrical system including the starter motor Points for attention 1 When charging the battery loosen or remove all battery vent plugs 2 Make sure that all cells of the battery are immersed in electrolyte Add distilled water in a well ventilated area as required 3 When the...

Page 51: ... your warranty Please fill out the Maintenance Service Record at the rear of this manual to keep track of the machine s service history Also keep records and receipts of all oils and filters purchased for each and every service Refer to Chapter 5 Mechanical Adjustment and Chapter 7 Maintenance Checks for instructions and specifications on carrying out tractor maintenance If any information is not ...

Page 52: ...an belt and adjust as required 5 Check gearbox hydraulic reservoir oil and top up as required 6 Grease loader pins pedal shafts tie rod ends king pins drive shafts steering stops and water pump bearings if grease nipple fitted 7 Check wheel nut tension and tyre pressures adjust as required 8 Inspect hydraulic hoses and rams for leaks and repair as required 9 Inspect machine for loose or broken bol...

Page 53: ... how to carry out adjustments 6 2 7 1000 Hourly service 1 Change engine oil and filter check oil pressure relief valve and adjust as required 2 Change fuel filter and clean inline strainer 3 Change injector pump oil check spill timing and adjust as required 4 Change front diff and hub oils 5 Change hydraulic steering oil clean strainer refill with oil 6 Change gearbox hydraulic reservoir oil and f...

Page 54: ...heduled maintenance must be completed by a qualified technician at the appropriate intervals and recorded on this sheet Records of filters and oils purchased for each service must accompany this record sheet as proof of service It is the responsibility of the purchaser to follow this maintenance schedule Failur e to complete maintenance intervals will void machine warranty ...

Page 55: ...Factory Direct Tractors Hydraulic reservoir Technical Maintenance 6 5 ...

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