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5

 TroubleShooTinG GuiDe  (cont’d)

rePlaCinG The FluSh ball Seal anD 

boWl Seal

1.  Turn off water and electrical power to toilet.

2.  Remove water inlet hose from toilet.

3.  Remove toilet from floor and turn it upside 

down. 

4.  Remove three nuts and flat washers securing 

base assembly to toilet bowl using a 1/4-inch 

drive ratchet wrench, 7/16-inch deep-well 

socket and extension.

5.  Pull check valve out of the sealing grommet 

located in rear of toilet bowl.

6.  Lift base assembly from toilet.

7.  Replace old seals with a complete seal kit.

8.  Reconnect base assembly to toilet with new 

mounting bolts (L-shaped) included with seal 

kit. Tighten nuts to 20-25 in.-lbs. torque.

9.  Reattach water inlet hose to toilet

10. Reinstall toilet to floor.

rePlaCinG The FluSh ball

1.  Turn off water to toilet.

2.  Open flush ball by initiating a flush cycle and 

immediately turning off power to prevent flush 

ball from closing.

3.  Disconnect water inlet hose.

4.  Remove toilet from floor and turn upside down.

5.  Pull check valve out of sealing grommet lo

-

cated in rear of toilet bowl.

6.  Remove three nuts and flat washers securing 

base assembly to ceramic toilet bowl using a 

1/4-inch drive ratchet wrench, 7/16-inch deep-

well socket and extension.

7.  Lift base assembly from toilet.

8.  Remove bowl seal, flush ball seal, and retainer 

plate to expose flush ball.

9.  Loosen set screw in the rotor shaft cam using 

 

a 1/8-inch hex tool.

10. Remove the #8 x 1/4-inch long screw and flat 

washer from linkage slot.

11. Remove the four screws securing the mounting 

bracket to base.

12. Pull mounting bracket and rotor cam off base.

13. Rotate flush ball forward and remove flush ball 

retaining screw. 

14. Replace flush ball and reverse disassembly 

procedure.

15. Push rotor cam all the way on to rotor shaft. 

Tighten set screw. 

16. Lubricate moving parts with silicone grease.

17. Before mounting base to toilet, the cam switch 

may require adjustment. See “Adjusting The 

Cam Switch” on page 14.

rePlaCinG The roTor ShaFT

1.  Follow disassembly steps 1 through 14 under 

“Replacing the Flush Ball”.

2.  Pull rotor shaft out from inside of the base.

3.  Lubricate O-rings on new shaft with silicone 

grease.

4.  Align flat section on rotor shaft with flat sec-

tion in cam during assembly. Push rotor shaft 

cam fully onto rotor shaft. Tighten set screw.

5.  Lubricate moving parts with silicone grease.

6.  Reverse the disassembly procedure.

7.  Before attaching base to toilet, the cam 

 

switch may require adjustment. See 

 

“Adjusting The Cam Switch” on page 14.

rePlaCinG The roTor ShaFT CaM

1.  Follow disassembly steps 1 through 14 under 

“Replacing the Flush Ball”.

2.  Remove linkage pin clip and pin.

3.  Attach new rotor shaft cam to linkage using 

 

pin and clip.

4.  Lubricate moving parts with silicone grease.

5.  Reverse the disassembly procedure.

6.  Before attaching base to toilet, the cam 

 

switch may require adjustment. See 

 

“Adjusting The Cam Switch” on page 14.

rePlaCinG The MoTor DriVe arM

1.  Follow disassembly steps 1 through 11 under 

“Replacing the Flush Ball”.

2.  Remove the four motor mounting screws.

3.  Remove the motor from the mounting bracket.

4.  Loosen the Drive Arm set screw using a 3/32-

inch hex tool, then remove old Drive Arm.

5.  Install new Drive Arm and push onto motor 

shaft as far as possible. Tighten the set screw.

6.  Reverse disassembly procedure.

7.  Lubricate moving parts with silicone grease.

8.  Before attaching base to toilet, the cam 

 

switch may require adjustment. See 

 

“Adjusting The Cam Switch” on page 14.

rePlaCinG The DriVe linKaGe

1.  Follow disassembly steps 1 through 13 under 

“Replacing The Flush Ball”.

2.  Remove linkage pin clip and pin at rotor shaft 

cam.

3.  Remove the flush spring retaining screw and 

washer from the retaining post.

4.  Remove the flush spring from the old linkage.

5.  Insert the flush spring into the new linkage 

 

and reattach the spring to the retaining post.

6.  Attach linkage to rotor shaft cam using pin 

 

and clip.

7.  Lubricate moving parts with silicone grease.

8.  Reverse the disassembly procedure.

Summary of Contents for SeaLand VacuFlush 4800 Series

Page 1: ...x vertical run 6 ft 1 8 m Electrical System Amp draw avg 12 volts DC 2 0 amps 24 volts DC 1 0 amp Circuit breaker 12 volts DC 2 amps 24 volts DC 2 amps See page 8 for further information Each toilet must be on separate circuit breaker Does not include electrical requirements of vacuum pump SYSTEM Specifications This manual must be read and understood before adjustment maintenance or service is per...

Page 2: ... Weight Color Voltage Item Number 4806 All ceramic low profile vacuum toilet with full size seat and bowl Through floor discharge 42 lbs 19 Kg White 12 VDC 317148061 24 VDC 317248061 Bone 12 VDC 317148063 24 VDC 317248063 4809 All ceramic standard height vacuum toilet with full size seat and bowl Through floor discharge 50 lbs 22 7 Kg White 12 VDC 317148091 24 VDC 317248091 Bone 12 VDC 317148093 2...

Page 3: ...ich can cause loss of property and life WARNING HAZARD OF FLOODING If toilet rim is below the waterline at ANY time during any con ditions of heel load or trim and is connected to ANY through the hull fittings properly positioned ventilated vented loops MUST be installed in intake or discharge piping to prevent potential back siphonage of seawater into the boat Failure to do so can result in flood...

Page 4: ...he comfort and convenience of marine sanitation J Series Vacuum Generator S Series Low profile Vacuum Generator 28HTS T Holding Tank All boats with fixed toilets in U S waters and in the waters of some other countries are required to have an operable marine sanitation device MSD The VacuFlush vacuum sanitation system when installed in a boat is a holding tank or Type III system as defined by the U...

Page 5: ...e Water To Toilet Bowl Press Add Water switch until desired water level is attained Do not overfill toilet bowl More water is usually added only when flushing solids 2 Flushing The Toilet Press the Flush switch down for a moment then release it If your system includes a status panel flush only when the panel s green OK to Flush light is on It takes about one minute for vacuum to recharge to the pr...

Page 6: ...trademark of ConAgra Foods Sani Flush is a registered trademark of Reckitt Benckiser Inc Teflon is a registered trademark of DuPont Co WD 40 is a registered trademark of WD 40 Company Extended periods of non use Clearing Discharge Lines Sanitation hoses should be cleared if toilet will not be needed for an extended period of time more than two weeks 1 Fill toilet bowl with water and add 4 oz 120 m...

Page 7: ...stem 100 ready for use at any time Maintenance Procedure Service Interval Additional Information Routine Check all clamped hose joints below water line for leaks Monthly Check filter screen in water valve After first year of service then as needed if water flow is noticeably slower Screen is located inside water valve inlet Replace vent filter if installed in holding tank vent line Annually Major ...

Page 8: ...et outlet to vacuum source is 50 feet 15 meters Other restrictions on discharge piping apply Contact your nearest VacuFlush dealer distributor or Dometic Sanitation customer service for more information INSTALLATION NOTES Use cold water only Water supply line 1 2 13mm ID toilet inlet fitting is 1 2 13mm 14 TPI Requires 2 0 GPM 7 6 LPM flow rate at toilet water valve Include shut off valve in water...

Page 9: ...olding tank Rigid PVC pipe can also be installed in runs that hold trapped sewage The marine sanitation hose most resistant to odor permeation is OdorSafe Plus hose available from your local SeaLand product dealer Installation General Information cont d Vented loops Ventilated or vented loops are intended to prevent back siphonage of sea water into the toilet If the toilet rim is below the waterli...

Page 10: ...ectively at all temperatures and with all degrees of water hardness Both SeaLand Environment Friendly and Clean n Green brands which are formaldehyde free are similarly effective How Much Deodorant and How to Add It The deodorant is added directly into the toilet bowl then flushed into the holding tank Follow bottle or package instructions Conditions of extremely warm weather longer waste holding ...

Page 11: ...toilet b Flush switch may be defective c Loose flush ball motor wires d Defective flush ball motor e Flush ball motor drive arm failure f Drive linkage failure a Check toilet fuse or circuit breaker b Check for loose or defective wiring at terminal block pins 9 and 10 c Check for reverse polarity of incoming power d Replace defective diode a Check for loose or defective wiring between flush switch...

Page 12: ...on needed drive arm linkage joint a Flush ball seal is worn and needs replaced b Flush ball is scratched or worn and needs replaced c Cam switch flush ball alignment needs adjustment d Bolts that hold base to toilet need tightened to 20 25 in lbs a Clear blockage in water line or filter screen at water valve inlet b Check wiring between water valve and terminal block pins 1 and 10 c Replace if nec...

Page 13: ...l seal See instruc tions on page 15 d DO NOT OVERTIGHTEN or damage to toilet may occur a Check wires at pins 3 or 6 b Check green wire at Flush Switch c Repair or replace wires d Replace status panel a Check wires at pins 5 7 and 8 b Check red wire at Flush Switch c Repair or replace wires d Replace water valve e Replace status panel a Check power wires fuse or circuit breaker to vacuum pump b Pum...

Page 14: ...nch hex tool and 1 4 inch box end wrench Slide cam switch up or down see illustrations below depending on flush ball position 5 Tighten cam switch mounting screws apply electrical power and check adjustment Repeat as necessary 6 After cam switch and flush ball are properly positioned connect water line and reinstall toilet Adjusting cam switch flush ball alignment The flush ball should be properly...

Page 15: ...h may require adjustment See Adjusting The Cam Switch on page 14 Replacing the rotor shaft 1 Follow disassembly steps 1 through 14 under Replacing the Flush Ball 2 Pull rotor shaft out from inside of the base 3 Lubricate O rings on new shaft with silicone grease 4 Align flat section on rotor shaft with flat sec tion in cam during assembly Push rotor shaft cam fully onto rotor shaft Tighten set scr...

Page 16: ...r business use OTHER RIGHTS Some states do not allow limitations on the duration of an implied warranty and some states do not allow exclusions or limitations regarding incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state To obtain warranty service first contact y...

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