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DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

Dometic

Dometic

Dometic

Dometic

Dometic

®  

®  

®  

®  

®  

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

®

®

®

®

®

Refrigerators

Refrigerators

Refrigerators

Refrigerators

Refrigerators

SECTION 5

SECTION 5

SECTION 5

SECTION 5

SECTION 5

LP GAS REQ

LP GAS REQ

LP GAS REQ

LP GAS REQ

LP GAS REQUIREMENTS

UIREMENTS

UIREMENTS

UIREMENTS

UIREMENTS

The LP gas pressure to the refrigerator should be 11
inches water column with half of all BTU's of the RV
turned on. With all other appliances off, the pressure to the
refrigerator should
not exceed 12
inches water
column. To check
the gas pressure
when the refrigerator
is operating, there is
a pressure test
housing on the solenoid.

SECTION 6

SECTION 6

SECTION 6

SECTION 6

SECTION 6

LP GAS COMPONENTS OR

LP GAS COMPONENTS OR

LP GAS COMPONENTS OR

LP GAS COMPONENTS OR

LP GAS COMPONENTS OR
MANU

MANU

MANU

MANU

MANUAL GAS SHUT

AL GAS SHUT

AL GAS SHUT

AL GAS SHUT

AL GAS SHUTOFF 

OFF 

OFF 

OFF 

OFF V

V

V

V

VAL

AL

AL

AL

ALVE

VE

VE

VE

VE

6.1

6.1

6.1

6.1

6.1

MANUAL GAS SHUTOFF VALVE

MANUAL GAS SHUTOFF VALVE

MANUAL GAS SHUTOFF VALVE

MANUAL GAS SHUTOFF VALVE

MANUAL GAS SHUTOFF VALVE

The manual gas shutoff valve is where the incoming LP
gas supply is attached. To check the shutoff valve,
remove and inspect for any obstructions. The valve must

be turned to "ON" before any gas operation can occur.

6.2

6.2

6.2

6.2

6.2

ORIFICE

ORIFICE

ORIFICE

ORIFICE

ORIFICE

The orifice is a small brass fitting that has a ruby mem-
brane that is laser beam drilled and is mounted on the gas
line just prior to the burner. The orifice is cleaned by using
an alcohol based solvent and allowing to air dry.

IMPOR

IMPOR

IMPOR

IMPOR

IMPORT

T

T

T

TANT

ANT

ANT

ANT

ANT

NEVER USE A DRILL BIT OR JET TIP CLEANER TO
CLEAN ANY ORIFICE AS THESE DEVICES WILL
DAMAGE THE FACTORY MACHINED PART AND
CREATE A POTENTIALLY DANGEROUS CONDITION.

6.3

6.3

6.3

6.3

6.3

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

The thermocouple is a component extending above the
burner assembly so the tip is in the path of the flame. It will
produce 14 to 30 millivolts DC in normal operation. To
check the thermocouple, use a known good safety valve
and attach to the thermocouple. Next, supply flame to tip
of the thermocouple for a few moments while depressing
the safety valve. Remove the flame and release the safety

valve.

The valve should hold for at least 30 seconds. If it does
not hold the safety valve open for 30 seconds, replace
the thermocouple. If it does hold for 30 seconds or more,
the thermocouple is good — do not replace it.

NOTE

NOTE

NOTE

NOTE

NOTE: Be sure the tip on the thermocouple is clean.

6.4

6.4

6.4

6.4

6.4

BURNER

BURNER

BURNER

BURNER

BURNER

The burner is a slotted metal tube located below the flue
tube on the cooling unit. It should be level, and the slots
in the burner should be directly below the flue tube. The
burner should be cleaned periodically, at least once a
year.  To clean the burner, remove from the refrigerator
and check for any foreign residue that could cause a
deflection of the gas flow or the flame. Next, soak the

burner in an alcohol based solvent and allow to air dry.
After cleaning, reinstall in the refrigerator.

6.5

6.5

6.5

6.5

6.5

FLUE BAFFLE

FLUE BAFFLE

FLUE BAFFLE

FLUE BAFFLE

FLUE BAFFLE

The flue baffle is designed to concentrate the heat (from
the gas flame) at a certain area of the flue tube. It should
be cleaned periodically, at least once a year. To clean,
remove from the flue tube and check for any damage,
then clean thoroughly. The length of the flue baffle
assembly (flue baffle and wire) for the RM3604 is 31-9/
16 inches, and for the RM3804 is 37-1/8". The flue baffle
itself for the RM3604 is 3/4 inch wide and 5-1/4 inches
long; for the RM3804, it's 3/4 inch wide and 6 inches
long. The proper baffle position for the RM3604 is 1-5/8
inches from the burner to the bottom of the baffle; for the
RM3804 the proper baffle position is 1-3/4 inches from
the burner to the bottom of the baffle.

6.6

6.6

6.6

6.6

6.6

FLUE CAP

FLUE CAP

FLUE CAP

FLUE CAP

FLUE CAP

The flue cap is located at the top of the flue tube and is
attached with a screw. It must be properly attached or
flame outage could occur.

6.7

6.7

6.7

6.7

6.7

FLUE TUBE

FLUE TUBE

FLUE TUBE

FLUE TUBE

FLUE TUBE

The flue tube is a component of the cooling
unit. It must be cleaned periodically, at
least once a year. To clean, remove flue
cap and flue baffle, then cover the burner
and clean by using a flue brush. Dometic
Part Number 0151404001. If the flue tube
becomes coated with scale or residue from
combustion of LP gas, the efficiency of gas
operation decreases.

NOTE

NOTE

NOTE

NOTE

NOTE: After cleaning be sure to reinstall
the flue baffle and flue cap.

PRESSURE TEST
HOUSING

SOLENOID

Manual Gas
Shutoff Valve

3-Prong Plug
for 120V AC

IGN
LOCK

Fuse Link
3 Amp

Terminal
Block

Cover

BURNER

Summary of Contents for RM3604

Page 1: ...Foreword Foreword This service manual is the result of the dedication of The Dometic Corporation and its engineers in giving service people the necessary instruction for making accurate analyses of c...

Page 2: ...it Board Switch Card 4 1 1 Fuse 9 SECTION 5 LP GAS REQUIREMENTS _ _ 10 SECTION 6 LP GAS COMPONENTS 6 1 Manual Shut Off Valve _ _ _ _ 10 6 2 Orifice 10 6 3 Thermocouple ___ _ _ __ __ _ _ 10 6 4 Burner...

Page 3: ...Upper Circuit Board 4 9 2 12 Circuit Board 4 10 5 AC Volts 1 Heating Element 2 Upper Circuit Board 4 9 2 5 Wiring 7 2 Thermostat 4 2 Circuit Board 4 10 2 DC Volts 3 1 Heating Element 4 1 Upper Circuit...

Page 4: ...14 Flame failure light after 3 minutes 15 Interior Light ON when door is closed 16 Rapid formation of frost AC Volts 1 Heating Element 2 DC Volts 3 Heating Element 4 1 Wiring 7 2 LP gas 5 1 Orifice 6...

Page 5: ...Maximum fuse size 25 amp for RM3604 and RM3804 3 PRONG PLUG FOR 120V AC FUSE LINK 3AMP MANUAL GAS SHUTOFF VALVE IGN LOCK COVER TERMINAL BLOCK With the refrigerator operating on AC or gas mode if volta...

Page 6: ...With the igniter producing spark connect meter leads to L and ground terminals on the igniter with the meter set on 20 volts DC range or lower The meter should read a pulsating voltage If not replace...

Page 7: ...ld be off When the refrigerator door is open the switch is closed interior light should be on Check that the switch assembly is properly aligned and that it is not broken Check the switch assembly for...

Page 8: ...turned to ON With the AES function switch manually With the AES function switch manually With the AES function switch manually With the AES function switch manually With the AES function switch manual...

Page 9: ...ion switch With the gas function switch With the gas function switch With the gas function switch With the gas function switch NOT depressed NOT depressed NOT depressed NOT depressed NOT depressed A r...

Page 10: ...amp and Switch NOTE The following checks should be made on the upper circuit board and harness assembly BEFORE replacing the upper circuit board or wiring harness The checks are to be done with the wi...

Page 11: ...from meter If no voltage is present replace the circuit board If voltage is present the circuit board is NOT defective do not replace BLACK 6 Pin RED 6 Pin 4 THESE PROCEDURES MUST BE FOLLOWED IN SEQUE...

Page 12: ...for a few moments while depressing the safety valve Remove the flame and release the safety valve The valve should hold for at least 30 seconds If it does not hold the safety valve open for 30 second...

Page 13: ...te capacity to avoid voltage drop The wire gauge should be chosen with consideration to the wire length in accordance with the Table below MAXIMUM CONDUCTOR WIRE LENGTH IN FEET MAXIMUM CONDUCTOR WIRE...

Page 14: ...F CIRCUIT BOARD TERMINALBLOCK HEATER CONNECTOR MAIN SWITCH DOOR SWITCH LIGHT THERMOSTAT GAS VALVE COIL THERMOCOUPLE REIGNITER TIME FUSE 3 3 15 AMP GAS FLAME WARN LAMP GAS FUNCTION SWITCH GAS FUNCTION...

Page 15: ...eve proper air flow All potential dead air pockets should be blocked or baffled to insure that heat won t be trapped in these spaces and reduce efficiency In addition the cooling unit should be at lea...

Page 16: ...tainers of water Next supply 115 volts direct to the AC heating element and operate for at least 12 hours Then check the temperature on the thermometer It should be at 45 degrees or lower depending on...

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