Dometic CAL136.302 Manual Download Page 9

8. CONNECTION OF POWER SUPPLY

Be 

sure power supply is OFF before connecting
power supply leads to the air conditioner.

NOTICE

The electrical installation must be done by an author-

ity electrician.

A. You may either wire direct into the junction box for a

permanent connection or wire a molded plug into the

junction box for a plug-in connection.

1. 

If a Permanent Connection: 

Route the power

supply line, previously installed to the roof open-
ing, into the junction box on the ceiling template.
Connect as described in part 8B below.

2. 

If a Plug-In Connection: 

Use the electric supply

line, of part 4C3, to power an electrical outlet
installed, according to applicable laws, at the end

of the roof opening furthest from the junction box.

CAUTION: DO NOT 

plug the molded cord in

until you have completely installed the air
conditioner and are ready for an operational
check (Section 11).

Route the molded plug set from the electric outlet into the

junction box insuring not to coil excess wire so it will block

air flow. Connect the plug set to the terminal block as
described in Section 8B below.
B. Connect the power supply line to the air conditioner at

the terminal block provided in the junction box. Con-
nect red to red, black to black, and green to green or
bare copper wire (P, P, and   respectively).

C.

D.

9.

A.

B.

C.

Tighten the strain relief onto the power supply line, to

hold it firmly in place.

Carefully push all excess wire back into the junction
box and install cover onto the box with two blunt tipped
screws provided.

HEATER INSTALLATION

Install the heat package to the ceiling template using

the four (4) pointed screws provided. The heater
element will align below the discharge air opening and
the mounting holes will align with the prepunched

holes in the ceiling template.
Push the electrical plug onto the receptacle at the back
of the switch box. Push excess conduit up into the
return air opening.
Insure the insulation covering the conduit knockout in

the air box is still in place as shown.

LEAVE INSULATION IN PLACE

FIG.

 -THIS

ONLY

FIG. 8
CEILING TEMPLATE

ELECTRICAL

POWER SUPPLY

SWITCH
BOX

REMOVE
KNOCKOUT

BOTTOM VIEW JUNCTION BOX

9

Summary of Contents for CAL136.302

Page 1: ...US AND COULD LEAD TO SERIOUS INJURY OR DEATH ACHTUNG DER SERVICE AN DIESER EINHEIT MU6 VON EINEM HIERZU BEFUGTEN SERVICE TECHNIKER AUSGEFURT WERDEN EINE ABANDERUNG DES GERiiTS KANN AUBERORDENTILICH GEFAHRLICH SEIN UND ZU ERNSTHAFTEN VERLETZUNGEN ODER SOGAR ZUM TODE FUHREN ATTENTION LES INTERVENTIONS SUR L APPAREIL DOIVENT ETRE UNIQUEMENT EFFECTUEES PAR UN TECHNICIEN AGREE L EQUIPEMENT NE DOIT FAIR...

Page 2: ...ring Cut through roof and ceiling 220 240V 50 Hz 10 Amp SPECIAL WIRING Power with the air conditioner on must be above 209 V and frequency must be 50 Hz at all times 204 WRONG DUETOWIRING LOSSES APPEARS OK CHECK AT UNIT WIRING VOLT LOSSES WRONG FREQUENCY LOW GENERATOR OUTPUT ALTITUDE 2 ...

Page 3: ...of Air Conditioner B C D E 3 The Manufacturer will not be liable for any damages or injury due to failure to follow these installation and operating instructions Installation must comply with all applicable codes and or regulations DO NOT add any devices or accessories to this equipment This equipment must be serviced only by qualified service personnel Some areas require installation and service ...

Page 4: ...face otherwise a sideways pitch or forward pitch up to 20 degrees can be tolerated but a backward pitch can NEVER be accepted 2 Check on the roof to be sure no obstructions are in the area where the air conditioner will be in stalled 3 Check inside where the air conditioner air box will be located to insure there will be no interference with door openings curtains room dividers etc FIG 3 C 3 ROOF ...

Page 5: ...ity all weather sealant 4 1 REMO E SCREWS f Seam 3 SCRAPE PUTTY B 1 2 SEAL HOLES SEAMS 3 Carefully cut a matching hole through the ceiling of the van FIG 4 B 3 FIG 4 B 3 AIR BOX PERIMETER 355 x 355 mm Other Cutting new or modifying existing openings This opening should be located between roof struc 4 Seal holes and seams FIG 4 A tural members Mark the 355 x 355 mm opening on the roof with a marker...

Page 6: ...ure ease of attachment to the air conditioner If vent fan was removed the existing wire may be utilized provided it is of proper size and properly fused JUNC BOX EXCESS WIRE 4 Framing is required around the roof opening to insure adequate support provide a smooth surface for seal ing and prevent hot or cold air from being drawn into the opening This framing should be wood strips 380 x 25 mm X thic...

Page 7: ...ot seal properly if damaged or torn by sliding FIG 5 B 2 FIG 5 B 1 LIFT AND PLACE CENTER ON OPENING c REAR i f A B FIG 5 B 2 SLIDE AG 6 UPPER DISCHARGE AIR DUCT INSTALLATION FIG 6 The upper discharge air duct is shipped inside the lower discharge air duct attached to the ceiling template Remove the upper duct from the ceiling template duct and install it over the blower discharge opening FIG 6 NOT...

Page 8: ...move the perfo rated tabs on the lower discharge air duct 3 F Holding the ceiling template in place with one hand install the three 150 mm long mounting bolts up through theceilingtemplateand intotheairconditioner with other hand until mounting bolts are finger tight FIG 7 E Evenly torque the three mounting bolts to 4 5 to 5 NM to secure the air conditioner to the roof and insure a good water seal...

Page 9: ...cess wire so it will block air flow Connect the plug set to the terminal block as described in Section 8B below B Connect the power supply line to the air conditioner at the terminal block provided in the junction box Con nect red to red black to black and green to green or bare copper wire P P and I respectively C D 9 A B C Tighten the strain relief onto the power supply line to hold it firmly in...

Page 10: ...f 18 5 in Cool 0 position to 32 5 in Warm 0 position The thermostat controls the unit compressor ON and OFF cycle in the cooling mode and the electric heater ON and OFF cycle in FIG 10 B the heating mode C D E Install the four screws through legs in air box into the prepunched holes in the ceiling template NOTE There are three optional mounting holes for which no screws are provided FIG 10 C Insta...

Page 11: ...ooling is required to maintain your desired temperature level as set at the thermostat NOTE The air conditioner blower runs continuously to circulate theairand maintain an even temperature in the van It does not come on and off with the compressor C FAN OPERATION When you wish to circulate the air inside your van without heating or cooling select one of the three fan speeds 1 2 or 3 The fan will r...

Page 12: ...n It does not come on and off with the heater E POSITION To shut the air conditioner OFF place the selector switch in the OFF position 0 I OFF I I I I 0 I I HEAT COOLING FAN OFF OFF OFF FIG 11 E F When the air conditioner is turned on and the thermo stat calls for cooling the fan and compressor start at the same time After shutting the air conditioner down manually by either the selector switch or...

Page 13: ...st 13 SERVICE Unit Does Not Operate If your unit fails to operate or operates improperly check the following before calling your service center D A B C If the van is connected to a motor generator check to be sure the motor generator is running and producing power E In the air conditioner air box check to be sure the air conditioner conduit is plugged into the selector switch box FIG 8 E After the...

Page 14: ...GE AIR RATING PLATE SERIAL NO NEOPRENE RUBBER GASKET UPPER DISCHARGE AIR DUCT ROOF LINE ROOF REINFORCEMENT MEMBER POWER SUPPLY LINE 25 X 380mm THICK FRAMING LOWER DISCHARGE AIR DUCT Attached to ceiling template UNlT MOUNTlNG BOLTS 15Omm CEILING TEMPLATE JUNCTION BOX HEAT PACKAGE MOUNTING LEGS AIR BOX 14 ...

Page 15: ...ING DIAGRAM LIMIT SWITCH HEAT PACKAGE L___ 220 240V 5 0 H z 10 __ USE COPF ER CONDUCTORS ONLY I ELECTRICAL BOX COMPRESSOR FACTORY WIRING ___ F I E L D WlRlNG UNE SPLICE l I PTCR THERMOSTAT 3 104972 009 15 ...

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