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7

M. REWINDING TORSION ASSEMBLY SPRING

NOTE

: If the awning is installed on a coach, complete the

following steps on a step ladder, with the awning fabric
unrolled two feet from the awning rail. The winding can also
be done while standing on the ground and the awning fully
extended and the oposite side rafter locked in place. The
torsion spring will be wound with 8/eight more turns in this
position and is extremely dangerous.

Severe injury can result from the rapid spin-off of the
top casting. Use Vise Grips

®

 - NEVER use  bare hands

- to handle a top casting under spring tension.

AWNING RAIL

AWNING RAIL

WIND TOP

CASTING

WIND TOP

CASTING

FIG. 14

FIG. 15

RIGHT-HAND SIDE

(VIEW FROM FRONT)

LEFT-HAND SIDE

(VIEW FROM REAR)

N. INSTALLING AWNING ON COACH

1. Follow installation instructions for the awning when replacing on coach.

1. Insert the torsion winding crank (Part Number

3108896.006) or clamp a Vise Grip® tightly on the
thickest side of the top casting. See FIG. 3 and FIG. 3A

2. Rewind the torsion assembly to the number of turns

indicated by the torsion assembly Torque Chart and in
the direction shown in FIGS. 14 &15.

3. Place a 1/8" cotter pin through the hole in the end cap

and torsion rod. This will prevent the rapid spin-off of the
top casting during installation of the awning. See FIG. 2.

NOTE

: If awning is installed on the coach, place the top

casting in the support arm and secure with the 1/4-20 hex
head bolt.

HEAVY DUTY

TORSION ASM.

IDENTIFIER

(GREEN DOT)

Heavy Duty

Standard

Wire Dia.

0.135

0.148

Painted red
cap end and
no paint on
stabilizer
end.

No paint on
either end.

Painted yel-
low cap end,
red on stabi-
lizer end.

Painted yel-
low on cap
end, no paint
on stabilizer
end.

SPRING IDENTIFICATION CHART

Painted red
cap end and
blue on
stabilizer
end.

Painted white
on cap end
and black on
stabilizer
end.

Painted blue
cap end and
no paint on
stabilizer
end.

Painted black
on stabilizer
end and no
paint on cap
end.

RH

LH

8

8

8'6"

8

9

8

10

8

10'6"

8

10' 8"

8

11

8

11'6"

8

12

8

13

9

14

9

14'6"

9

15

10

15'6"

10

16

10

16'1"

10

16'6"

12

17

12

18

12

18'6"

12

19

12

8

19'6"

12

8

20

12

8

20'6"

12

8

20'9"

12

8

21

12

8

21'9"

12

8

22

12

8

23

12

8

24

12

8

25

12

8

Awning

Length

 (Ft.)

  

TORSION ASSEMBLY

TORQUE SPECIFICATIONS

Model 8500 & 9000

Standard

Model 8500 & 9000

Heavy Duty

Number of Turns

Number of Turns

Before winding the torsion it must be identified for
heavy duty or standard springs. Incorrect  winding can
result in damage  and improper operation.

NOTE:

 Heavy duty torsions can also be identified by a green

dot on the side of the top casting or on the end of the torsion
rod. See Figures 14 and 15.

Summary of Contents for A&E Systems 8500

Page 1: ...ter pin can be inserted in each torsion assembly for positive locking of the roller tube See FIG 2 NOTE Awning removal from the coach is NOT necessary when replacing a torsion assembly Proceed to Sect...

Page 2: ...assemblyhasbeen pinned the cotter pin must be removed from the torsion assembly before the spring can be unwound The cam lock lever on the right hand torsion assembly must be turned clockwise to the r...

Page 3: ...llertubeontheendoftherollertube Slide the fabric and valance ropes through the end cap guide and onto the roller tube See figure 5 NOTE Whenchangingthefabric itisvitalthatthesame groove s beused Thise...

Page 4: ...new replacement fabric on 8500 and 9000 model awning roller cover with 5 slats Use Section G 1 Follow steps 2 8 in Section G I FABRIC REPLACEMENT ON 8500 AND 9000 WITH 5 SLAT ROLLER COVER ropelocateda...

Page 5: ...B HINGE SLAT C TOP SLAT D MAIN SLAT E AWNING RAIL FIGURES 6 THROUGH 11 5 16 CHANNEL BOTH ENDS 1 4 CHANNEL INSTALL TOWARD AWNING RAIL 5 16 ROD IN AWNING RAIL 3 8 CHANNEL FOR VINYL STRIP A Note FIG 6 s...

Page 6: ...Securetorsionassembliestorollerusing3 16 dia x3 8 long stainless steel pop rivets 1 Toreducethepossibilityofthepolyropeinterferingwith thecamlockmechanism theright handtorsionrequires the valance rop...

Page 7: ...sionrod Thiswillpreventtherapidspin offofthe topcastingduringinstallationoftheawning SeeFIG 2 NOTE If awning is installed on the coach place the top casting in the support arm and secure with the 1 4...

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