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25

MN1620

Parts for TA0107L-M through TA5215H-M Taper and Straight Bore Double and Single Reduction Reducers

Ref. 

Description 

Qty. 

TA0107LM 

TA1107HM 

TA2115HM 

TA3203HM 

TA4207HM 

TA5215HM 

Housing-LH 

900202 

901202 

902202 

903202 

904202 

905202 

Housing-RH 

900203 

901203 

902203 

903203 

904203 

905203 

RTV Sealant, Tube 

465044 

465044 

465044 

465044 

465044 

465044 

Housing Bolt 

14 

901244 

901244 

304532 

304532 

304545 

304545 

Flat Washer 

28 

900241 

900241 

902241 

902241 

904241 

904241 

Nut 

14 

901247 

901247 

304587 

304587 

304588 

304588 

Lock-Washer 

14 

304602 

304602 

304603 

304603 

304604 

304604 

  8 

 

Dowel Pin 

901248 

901248 

304624 

901248 

304624 

304624 

Backstop Shaft Cover 

901279 

901279 

901279 

903279 

904279 

905279 

10  Backstop Cover Gasket 

901280 

901280 

901280 

903280 

904280 

905280 

11 

Backstop Cover Screw 

  6 

 

417038 

417038 

417038 

417038 

417038 

417074 

12 

Lock-Washer 

  6 

 

419045 

419045 

419045 

419045 

419045 

419046 

13 

Input Oil Seal 

5:1, 9:1, 15:1 

 

901235 

901235 

902235 

304924 

244524 

304932 

25:1 Ratio 

 

901235 

901235 

902235 

304924 

244524 

304932 

40:1 Ratio 

 

901235 

901235 

902233 

903235 

244524 

304932 

14  Output Oil Seal 

900234 

352122 

243578 

244673 

245545 

246310 

15  Air Vent 

241237 

241237 

241237 

241237 

245237 

245237 

16  Bushing 

N/A 

N/A 

N/A 

N/A 

430079 

430079 

  17 

 

Oil Plug 

430031 

430031 

430031 

430031 

430035 

430035 

17

Smart Sensor Adapter

1

966905

966905

966905

966905

966907

966907

18 

Magnetic Oil Plug 

430060 

430060 

430060 

430060 

430064 

430064 

21 

Output Bearing Shim-As Required

.015" Shim (.38mm) 

900263 

901263 

902263 

903263 

904263 

905263 

.007" Shim (.18mm) 

900265 

901265 

902265 

903265 

904265 

905265 

.005" Shim (.13mm) 

900264 

901264 

902264 

903264 

904264 

905264 

22 

Input Bearing Shim-As Required

.015" Shim (.38mm) 

901267 

901271 

902271 

903267 

903267 

905271 

.007" Shim (.18mm) 

901269 

901273 

902273 

903269 

903269 

905273 

.005" Shim (.13mm) 

901268 

901272 

902272 

903268 

903268 

905272 

41  Counter-Shaft Bearing Shim-As Required

.015" Shim (.38mm) 

900267 

901267 

901271 

903267 

903267 

905271 

.007" Shim (.18mm) 

900269 

901269 

901273 

903269 

903269 

905273 

.005" Shim (.13mm) 

900268 

901268 

901272 

903268 

903268 

905272 

23 

Output Gear 

900208 

901208 

902208 

903208 

904208 

905208 

26  Output Hub Tapered Bore 

900230 

901230 

902230 

903230 

904230 

905230 

Output Hub Straight Bore 

900231 

901231 

902231 

903231 

904231 

905231 

27 

Output Gear Key 

900275 

901275 

901275 

903275 

904275 

905275 

28 

Input Pinion Key 

5:1, 9:1, 15:1, 25:1 Ratio 

 

901278 

901278 

902278 

903278 

903278 

905278 

40:1 Ratio 

 

901278 

901278 

902278 

903299 

903278 

905278 

15:1, 25:1, 40:1 Ratio 

 

906278 

907278 

908278 

909278 

909278 

909278 

29 

Input Pinion 

5:1 Ratio 

 

900227 

901227 

902227 

903227 

904227 

905227 

9:1 Ratio 

 

900226 

901226 

902226 

903226 

904226 

905226 

15:1 Ratio 

 

900225 

901225 

902225 

903225 

904225 

905225 

25:1 Ratio 

 

900224 

901224 

902224 

903224 

904224 

905224 

40:1 Ratio 

 

900223 

901223 

902223 

903223 

904223 

905223 

38 

First Stage Gear 

9:1 Ratio 

 

900217 

901217 

902217 

903217 

904217 

905217 

15:1 Ratio 

 

900215 

901215 

902215 

903215 

904215 

905215 

25:1 Ratio 

 

900213 

901213 

902213 

903213 

904213 

905213 

40:1 Ratio 

 

900211 

901211 

902211 

903211 

904211 

905211 

39 

Counter-Shaft Pinion 

900209 

901209 

902209 

903209 

904209 

905209 

40  First Stage Gear Key 

900276 

901276 

902276 

903276 

904276 

905276 

600  Backstop Assembly 

5:1, 9:1, 15:1, 25:1 Ratio 

 

901102 

901102 

902102 

903102 

904102 

905102 

40:1 Ratio 

901102 

901102 

902102 

903102 

904103 

905103 

100  Torque-Arm Adapter Bracket 

900500 

901500 

902500 

903500 

904500 

905500 

Torque-Arm Rod Kit 

241244 

241244 

242244 

242244 

244245 

244245 

101 

 

Torque-Arm Rod End 

241245 

241245 

243245 

243245 

245245 

245245 

102 

 Torque-Arm Extension 

241247 

241247 

243247 

243247 

245247 

245247 

103 

 Torque-Arm Turnbuckle 

241246 

241246 

243246 

243246 

245246 

245246 

104 

 RH Nut 

407093 

407093 

407095 

407095 

407097 

407097 

105 

 LH Nut 

407242 

407242 

407244 

407244 

407246 

407246 

106  Torque-Arm Bushing 

242243 

242243 

243243 

243243 

245243 

245243 

107  Torque-Arm Fulcrum 

241249 

241249 

243249 

243249 

246249 

246249 

108  Torque-Arm Bolt 

411412 

411412 

411437 

411437 

411460 

411460 

109  Torque-Arm Lock-Washer 

419011 

419011 

419012 

419012 

419013 

419013 

110  Torque-Arm Nut 

407087 

407087 

407089 

407089 

407091 

407091 

111 

Torque-Arm Bolt 

411456 

411456 

411484 

411484 

411484 

411484 

112 

Torque-Arm Nut 

407091 

407091 

407093 

407093 

407093 

407093 

113 

Lock-Washer 

N/A 

N/A 

N/A

 N/A

 N/A

 N/A 

Summary of Contents for Ratios 15

Page 1: ...reducer housing as installed If space is restricted on the upper face install the vent in the highest hole on the side of the reducer per Figure 1 Install a plug in the hole in the bottom face of the...

Page 2: ...ghtening the V belt with the torque arm 6 Install torque arm and adapter plates reusing the reducer bolts The adapter plates will fit in any position around the input end reducer 7 Install torque arm...

Page 3: ...ning rings and necessary shaft key or keys The driven shaft does not need to extend through the reducer for the short shaft bushing to operate properly The minimum shaft length as measured from the en...

Page 4: ...ighten screws lightly 11 Alternately and evenly tighten the screws in the bushing nearest the equipment to the recommended torque given in Table 1 Repeat procedure on outer bushing Straight Bore Reduc...

Page 5: ...ion Table2 OilVolumesbyMountingPosition CaseSize Ratios OilVolumeinLiters Horizontal Vertical A 9 00 B 6 00 C 3 00 D 12 00 E Up F Down TA0107L Single 0 6 0 5 0 6 1 3 1 2 1 4 Doubles 0 6 0 5 0 6 1 3 1...

Page 6: ...0 220 220 150 150 150 150 150 150 150 150 150 126 150 220 220 220 150 150 150 150 150 150 150 150 150 101 125 220 220 220 220 150 150 150 150 150 150 150 150 81 100 220 220 220 220 220 150 150 150 150...

Page 7: ...ent 4 The instruction manuals and lubrication tags are paper and must be kept dry Either remove these documents and store them inside or cover the unit with a durable waterproof cover which can keep m...

Page 8: ...600 800 1000 1500 2000 3000 4000 5000 6000 8000 10 000 cSt 40 C 100 C cSt ISO VG AGMA GRADES GRADES GEAR OILS SUS 100 F SUS 210 F SAE KINEMATIC VISCOSITIES SAYBOLT VISCOSITIES 200 300 100 90 80 70 60...

Page 9: ...nstallation damage can occur to the shaft and or the backstop Slide the race against the spacer or the shaft shoulder and install the retaining ring into the groove in the shaft Only use the supplied...

Page 10: ...embly is securely installed on the input shaft 4 Recheck fan assembly for proper location and clearance Loosen set screws and repeat steps 2 and 3 above if not properly located Installation for TA6307...

Page 11: ...ingBolt 4 4 411294 411294 411294 411294 411294 411294 FanSetScrew 5 2 299812 299812 299812 299812 299812 299812 CoverBolt 6 4 304519 304519 304519 304519 304519 304519 Lockwasher 7 4 304602 304602 304...

Page 12: ...tions Motor Mount Installation WARNING To ensure that drive is not unexpectedly started turn off and lock out or tag power source before proceeding Remove all external loads from drive before removing...

Page 13: ...1 482 590 491 600 501 610 513 621 533 641 561 669 B M1 373 483 381 491 390 500 400 510 410 520 422 532 442 552 470 580 M2 439 549 447 557 456 566 466 576 476 586 488 598 508 618 536 646 M3 505 614 513...

Page 14: ...5 754 855 766 867 786 886 813 914 833 934 853 954 B M1 566 668 576 678 586 688 598 700 618 720 646 748 666 768 686 788 M2 671 773 681 783 691 793 703 805 723 825 751 853 771 873 791 893 M3 775 878 785...

Page 15: ...75 1276 1194 1296 1214 1316 1239 1341 1264 1366 N A N A B M1 762 863 789 890 809 910 829 930 853 954 878 979 N A N A M2 912 1013 940 1041 960 1061 980 1081 1004 1106 1029 1131 N A N A M3 1063 1165 109...

Page 16: ...A N A N A N A N A N A N A N A N A N A N A N A N A N A B M1 1188 1284 1208 1304 1228 1324 1253 1349 1278 1374 1308 1404 N A N A M2 1324 1420 1344 1440 1364 1460 1389 1485 1414 1510 1444 1540 N A N A M...

Page 17: ...otor shaft and reducer input shaft The long slot in the back cover fits over the motor shaft 4 Align the back cover assembly to the Torque Arm II motor mount and attach using four cap screws washers a...

Page 18: ...o specifications in Table 11 DRIVESHAFT REMOVAL To remove the driveshaft from the reducer the following steps are required 1 Remove the driveshaft retaining bolt 404 and lock washer 405 the keeper pla...

Page 19: ...and pinion are integral Press gear and bearings on shaft Press against inner race not cage or rollers of bearings 3 Input Shaft Assembly Shaft and pinion are integral Press bearings on shaft Press ag...

Page 20: ...TA7315HM M16 2 70 110 125 TA8407HM M16 2 70 110 125 TA9415HM M16 2 70 110 125 TA10507HM M20 2 5 70 180 200 TA12608HM M20 2 5 70 180 200 BackstopCoverBoltRecommendedTorqueValues ReducerSize FastenerSiz...

Page 21: ...304753 40 1 403094 304707 TA3203HM 5 1 9 1 15 1 25 1 304809 411626 05 K 40 1 403101 402271 TA4207HM 5 1 9 1 15 1 25 1 40 1 304809 411626 05 K TA5215HM 5 1 9 1 15 1 403005 402001 25 1 40 1 403005 3047...

Page 22: ...3 25 1 905124 905130 40 1 905125 905131 TA6307HM 5 1 906126 906120 906128 9 1 906122 906129 15 1 906123 25 1 906124 906130 40 1 906125 TA7315HM 5 1 907126 907120 907128 9 1 907122 907129 15 1 907123 2...

Page 23: ...1 112 600 100 31 33 11 12 9 18 22 13 45 30 32 29 28 OPTIONAL BACKSTOP ASSEMBLY TORQUE ARM ASSEMBLY 10 34 36 41 44 14 24 25 21 40 39 35 37 204 205 201 202 203 200 38 27 26 23 4 5 6 7 15 16 1 2 102 SCRE...

Page 24: ...3 45 30 32 OPTIONAL BACKSTOP ASSEMBLY 10 44 14 21 26 4 5 6 7 15 16 1 106 108 109 110 101 104 103 105 107 111 112 100 29 28 TORQUE ARM ASSEMBLY 24 25 204 205 201 202 203 200 27 23 2 102 SCREW CONVEYOR...

Page 25: ...3268 905272 23 Output Gear 1 900208 901208 902208 903208 904208 905208 26 Output Hub Tapered Bore 1 900230 901230 902230 903230 904230 905230 Output Hub Straight Bore 1 900231 901231 902231 903231 904...

Page 26: ...1 304833 403165 304836 403101 304809 403005 36 Counter Shaft Bearing Cone LH 1 304740 402265 411626 05 B 402271 304710 402001 37 Counter Shaft Bearing Cone RH 1 304740 402265 411626 05 B 402271 30471...

Page 27: ...06273 906273 908269 909269 909265 912269 005 Shim 13mm 906272 906272 908268 909268 904264 912268 23 Output Gear 1 906208 907208 908208 909208 910208 912208 26 Output Hub Tapered Bore 1 906230 907230 9...

Page 28: ...34 Counter Shaft Bearing Cup LH 1 403026 403159 411626 06 BE 403036 403087 402233 35 Counter Shaft Bearing Cup RH 1 403026 403159 411626 06 BE 403036 403087 402233 36 Counter Shaft Bearing Cone LH 1 9...

Page 29: ...9 103 15 619 25 067 33 333 TA3203HM 4 913 9 234 15 067 24 954 32 451 TA4207HM 5 000 9 231 15 000 25 125 39 107 TA5215HM 5 105 9 183 14 923 24 996 38 907 TA6307HM 4 944 9 215 15 451 24 868 38 319 TA73...

Page 30: ...devices such as a shaft mounted cooling fan or heat exchanger may be required to ensure operating temperature below 200 F if indicated by catalog selection tables or if the reducer is operated at amb...

Page 31: ...31 MN1620...

Page 32: ...Dodge Industrial Inc 1061 Holland Road Simpsonville SC 29681 1 864 297 4800 All Rights Reserved Printed in USA MN1620 02 22 1620 0222 DODGE INDUSTRIAL INC AN RBC BEARINGS COMPANY...

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