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Summary of Contents for 2008 DH Ram

Page 1: ...Ram Truck O W N E R S M A N U A L 2 0 0 8 2008 Ram Truck...

Page 2: ...eptions are less sharp your reflexes are slower and your judgment is impaired when you have been drinking Never drink and then drive This manual illustrates and describes the operation of features and...

Page 3: ...ICLE 9 3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 79 4 UNDERSTANDING YOUR INSTRUMENT PANEL 183 5 STARTING AND OPERATING 263 6 WHAT TO DO IN EMERGENCIES 383 7 MAINTAINING YOUR VEHICLE 405 8 MAINTENAN...

Page 4: ......

Page 5: ...S m Introduction 4 m A Message From DaimlerChrysler Corporation 4 m How To Use This Manual 5 m Warnings And Cautions 7 m Van Conversions Campers 7 m Vehicle Identification Number 8 m Vehicle Modificat...

Page 6: ...e best has the factory trained technicians and genuine Mopart parts and is interested in your satisfaction A MESSAGE FROM DAIMLERCHRYSLER CORPORATION DaimlerChrysler Corporation and Cumminst welcome y...

Page 7: ...truck HOW TO USE THIS MANUAL Consult the Table of Contents to determine which section contains the information you desire The detailed index at the back of this Owner s Manual contains a complete lis...

Page 8: ...6 INTRODUCTION...

Page 9: ...1 C Such equipment includes video monitors VCRs heaters stoves refrigerators etc For warranty coverage and service on these items contact the applicable manufac turer Operating instructions for the s...

Page 10: ...bile Information Disclosure Label affixed to a window on your vehicle the vehicle registration and title NOTE It is illegal to remove the VIN VEHICLE MODIFICATIONS ALTERATIONS WARNING Any modification...

Page 11: ...mer Key Programming 17 General Information 18 m Steering Wheel Lock If Equipped 18 If You Wish To Manually Lock The Steering Wheel 18 To Release The Steering Wheel Lock 18 Automatic Transmission Ignit...

Page 12: ...32 Power Windows If Equipped 32 Power Sliding Rear Window If Equipped 34 Sliding Rear Window If Equipped 34 Wind Buffeting 34 m Occupant Restraints 35 Lap Shoulder Belts 36 Adjustable Upper Shoulder...

Page 13: ...corder EDR 59 Child Restraint 61 m New Engine Break In 74 m Safety Tips 75 Transporting Passengers 75 Lock Your Vehicle 76 Exhaust Gas 76 Safety Checks You Should Make Inside The Vehicle 77 Safety Che...

Page 14: ...r duplicate keys from your authorized dealer Ask your authorized dealer for these numbers and keep them in a safe place Ignition Key Removal Automatic Transmission If Equipped Place the shift lever in...

Page 15: ...free system if equipped and power outlets will remain active for 10 minutes after the ignition switch is turned off Opening either front door will cancel this feature For vehicles equipped with the El...

Page 16: ...n when starting your vehicle Move the steering wheel left and right while turning the key until it turns easily To remove the key depress and hold the release button located between the ignition switc...

Page 17: ...after turning on the ignition switch the Vehicle Security Alarm Indicator Light will turn on for three seconds for a bulb check If the light remains on after the bulb check it indicates that there is...

Page 18: ...programmed to a vehicle it cannot be programmed to any other vehicle CAUTION Always remove the Sentry Keyst from the vehicle and lock all doors when leaving the vehicle unattended At the time of purc...

Page 19: ...nd In addi tion the Vehicle Security Alarm Indicator Light will begin to flash Turn the ignition switch to the LOCK position and remove the second key 4 Insert a blank Sentry Keyt into the ignition sw...

Page 20: ...e that may cause undes ired operation STEERING WHEEL LOCK IF EQUIPPED Your vehicle may be equipped with a passive steering wheel lock This lock prevents steering the vehicle with out the ignition key...

Page 21: ...r an addi tional 15 minutes only the headlights and security telltale will flash The engine will run only if a valid Sentry Keyt is used to start the vehicle Use of the Sentry Keyt will disable the al...

Page 22: ...r two seconds and then the Security Alarm will be initiated To exit the alarming mode press the RKE UNLOCK button or start the vehicle with a programmed Sentry Keyt The Security Alarm System is design...

Page 23: ...system will not operate if the dimmer control is in the extreme downward position REMOTE KEYLESS ENTRY IF EQUIPPED This system allows you to lock or unlock the doors from distances up to about 23 ft 7...

Page 24: ...tion Center EVIC refer to Personal Settings Customer Programmable Features under Over head Console with Electronic Vehicle Information Center EVIC If Equipped in Section 3 For vehicles not equipped wi...

Page 25: ...ion Center EVIC If Equipped in Section 3 For vehicles not equipped with the EVIC perform the following procedure 1 Perform this operation while standing outside the vehicle 2 Press and hold the UNLOCK...

Page 26: ...epeat the above steps Using the PANIC Alarm To activate the PANIC mode while the ignition is OFF press and release the PANIC button on the RKE trans mitter once When the PANIC mode is activated the in...

Page 27: ...not expressly ap proved by the party responsible for compliance could void the user s authority to operate the equipment If your Remote Keyless Entry Transmitter fails to operate from a normal distanc...

Page 28: ...tery clip located on back cover Avoid touching the new battery with your fingers Skin oils may cause battery deterioration If you touch a battery clean it with rubbing alcohol 3 To reassemble the tran...

Page 29: ...ion A child could operate power win dows other controls or move the vehicle Power Door Locks If Equipped A power door lock switch is on each front door trim panel Use this switch to lock or unlock the...

Page 30: ...Console with Electronic Vehicle Information Center EVIC If Equipped in Section 3 For vehicles not equipped with the EVIC perform the following procedure 1 Enter your vehicle and close all doors 2 Fas...

Page 31: ...IC refer to Personal Settings Customer Programmable Features under Over head Console with Electronic Vehicle Information Center EVIC If Equipped in Section 3 For vehicles not equipped with the EVIC pe...

Page 32: ...ldren riding in the rear seat the rear doors of your vehicle have the child protection door lock system To use the system open each rear door slide the lever UP to engage the locks and DOWN to disenga...

Page 33: ...E After setting the child protection door lock system always test the door from the inside to make certain it is in the desired position NOTE For emergency exit with the system engaged move the door l...

Page 34: ...Accessory position and for ten minutes after the ignition is turned OFF or a front door is opened NOTE The Power Accessory Delay feature will allow the power windows to operate for 10 minutes after t...

Page 35: ...Window Lockout Switch 4 Door Models Only The window lockout switch on the driver s door allows you to disable the window control on the other doors To disable the window controls on the other doors p...

Page 36: ...ry from the rear of the vehicle Squeeze the lock to release the window Wind Buffeting Wind buffeting can be described as the perception of pressure on the ears or a helicopter type sound in the ears Y...

Page 37: ...assengers as safe as possible WARNING In a collision you and your passengers can suffer much greater injuries if you are not properly buckled up You can strike the interior of your vehicle or other pa...

Page 38: ...of the belt to move freely with you under normal conditions But in a collision the belt will lock and reduce the risk of your striking the inside of the vehicle or being thrown out WARNING It is extre...

Page 39: ...sengers safe too Two people should never be belted into a single seat belt People belted together can crash into one another in an accident hurting one another badly Never use a lap shoulder belt or a...

Page 40: ...3 When the belt is extended long enough to fit insert the latch plate into the buckle until you hear a click 1 Latch Plate Latch Plate To Buckle 38 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE...

Page 41: ...arm can cause internal injuries Ribs aren t as strong as shoulder bones Wear the belt over your shoulder so that your strongest bones will take the force in a collision A shoulder belt placed behind...

Page 42: ...not resting on your neck The retractor will withdraw any slack in the belt 6 To release the belt push the red button on the buckle The belt will automatically retract to its stowed position If necess...

Page 43: ...The black buckle latch plate can be removed when the key is pressed into the buckle Allow the retractor to take up the surplus webbing and the buckles will hang vertically from the cab back exit bezel...

Page 44: ...will increase the risk of injury in a collision When reattaching the black latch and black buckle ensure the seat belt webbing is not twisted If the webbing is twisted follow the preceding procedure t...

Page 45: ...r Shoulder Belt Anchorage In the front row outboard seats the shoulder belt can be adjusted upward or downward to help position the belt away from your neck Press the button located on the upper belt...

Page 46: ...Mode Use this mode anytime a child safety seat is installed in a passenger seating position Children 12 years old and under should be properly restrained in the rear seat whenever possible How To Use...

Page 47: ...l injuries is greater Wear a lap belt low and snug Seat Belt Pretensioners If Equipped The seat belts for both front seating positions are equipped with pretensioning devices that are designed to remo...

Page 48: ...icle speed is greater than 5 mph 8 km h The Enhanced Warning System BeltAlertt can be en abled or disabled by your authorized dealer or by following these steps NOTE The following steps must occur wit...

Page 49: ...Keep the belt low so that it does not come across the abdomen That way the strong bones of the hips will take the force if there is a collision Seat Belt Extender If a seat belt is too short even when...

Page 50: ...d to the Federal regulations that allow less forceful deployment The front airbags have a multistage inflator design This may allow the airbag to have different rates of inflation that are based on co...

Page 51: ...bolts or screws for installation on the vehicle roof Do not drill into the roof of the vehicle for any reason NOTE Do not use a clothing bar mounted to the coat hooks in this vehicle A clothing bar w...

Page 52: ...operly wear the vehicle seat belt see section on Child Restraints should be secured in the rear seat in child restraints or belt positioning booster seats Older children who do not use child restraint...

Page 53: ...ding your arms to reach the steering wheel or instrument panel If the vehicle has window bags they also need room to inflate Do not lean against the door or window Sit upright in the center of the sea...

Page 54: ...monitors the readiness of the electronic parts of the system whenever the ignition switch is in the START or RUN positions These include all of the items listed above except the steering wheel and co...

Page 55: ...the instrument panel tells the driver and front pas senger when the front passenger airbag is turned off The PAD indicator light illuminates the words 9PASS AIR BAG OFF9 to show that the passenger ai...

Page 56: ...des of the airbag In this way the airbags do not interfere with your control of the vehicle The Side Impact SRS Window Bags are designed to activate only in certain side collisions When the ORC with s...

Page 57: ...rear facing infant restraint or because the infant has a medical condition which makes it necessary for the driver to be able to see the infant is a child age 1 to 12 who must ride in the front seat b...

Page 58: ...n the Passenger Airbag 2500 3500 Regular Cab Vehicles Only Place the ignition key in the Passenger Airbag ON OFF Switch push the key in and turn counterclockwise and remove the key from the switch Thi...

Page 59: ...of the process that generates the nontoxic gas used for airbag inflation These airborne particles may irritate the skin eyes nose or throat If you have skin or eye irritation rinse the area with cool...

Page 60: ...who works on your vehicle that it has an airbag system NOTE Perchlorate Material special handling may ap ply see www dtsc ca gov hazardouswaste perchlorate Enhanced Accident Response System If the ai...

Page 61: ...nt of airbag deployment and up to a quarter second of high speed deceleration data during and or after airbag deployment EDR data are ONLY recorded if an airbag deploys and are otherwise unavail able...

Page 62: ...f a potentially sensitive nature such as would identify a particular driver ve hicle or crash will be treated confidentially Confidential data will not be disclosed by DaimlerChrysler Corporation to a...

Page 63: ...equipped Child Restraint Everyone in your vehicle needs to be buckled up all the time babies and children too Every state in the United States and all Canadian provinces require that small children ri...

Page 64: ...le until they are at least one year old and weigh at least 20 lbs 9 kg Two types of child restraints can be used rearward facing infant carriers and 9convertible9 child seats Both types of child restr...

Page 65: ...d s back is against the seat back they should use a belt positioning booster seat The child and booster seat are held in the vehicle by the lap shoulder belt Some booster seats are equipped with a fro...

Page 66: ...p Pull the belt from the retractor until there is enough to allow you to pass through the child restraint and slide the latch plate into the buckle Then pull on the belt until it is fully extended fro...

Page 67: ...njured or killed Follow the manufacturer s directions exactly when installing an infant or child restraint Lower Anchors and Tether for CHildren LATCH Each vehicle is equipped with the child restraint...

Page 68: ...iding in the front seat of a Regular Cab model refer to the Passenger Airbag ON OFF Switch located in this section Regular Cab Passenger Seat Quad Cabt Rear Outboard Seats 66 THINGS TO KNOW BEFORE STA...

Page 69: ...passenger carrying vehicles over a period of years child restraint systems having attachments for those anchor ages will continue to have features for installation in vehicles using the lap or lap sh...

Page 70: ...nstall the restraint using the vehicle seat belt Installing the Child Restraint System WARNING Do not install child restraint systems equipped with LATCH attachments in the center position of a Quad C...

Page 71: ...restraint system WARNING Improper installation of a child restraint to the LATCH anchorages can lead to failure of an infant or child restraint The child could be badly injured or killed Follow the ma...

Page 72: ...your authorized dealer for help if necessary Tether Anchorage Points at the Right and Center Front Seat Regular Cab All Seats 1 Place the child restraint on the seat and adjust the tether strap so tha...

Page 73: ...hor directly behind the seat and then to the anchor directly behind the center rear seat 3 Pass each tether strap hook under the head restraint and through the loop of webbing behind the child seat 4...

Page 74: ...Multiple Child Restraints 72 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE...

Page 75: ...the square opening in the sheet metal 3 Install the child restraint and remove the slack in the tether strap according to the manufacturer s instructions Children Too Large for Booster Seats Children...

Page 76: ...sion Pets should be restrained in the rear seat in pet harnesses or pet carriers that are secured by seat belts NEW ENGINE BREAK IN Your Cumminst 24 Valve Turbo Diesel engine does not require a break...

Page 77: ...ehicle Limit your speed to 50 mph 80 km h during the first 500 mi 805 km of towing SAFETY TIPS Transporting Passengers This vehicle is designed to carry passengers in the cab only For safety reasons N...

Page 78: ...a short period adjust your climate control system to force outside air into the vehicle Set the blower at high speed and the controls in any position except OFF or MAX A C The best protection against...

Page 79: ...system Seat belt assemblies must be replaced after an accident if they have been damaged bent retractor torn webbing etc or if the front airbags have deployed If there is any question regarding belt...

Page 80: ...ess and tires for proper pressure Lights Check the operation of all exterior lights Check turn signal and high beam indicator lights on the instrument panel Door Latches Check for positive closing lat...

Page 81: ...ctronic Power Mirrors If Equipped 86 Electric Rear Window Defroster And Heated Sideview Mirrors If Equipped 87 Trailer Towing Mirrors If Equipped 87 m Hands Free Communication UConnectt If Equipped 89...

Page 82: ...29 Interior Lights 129 Battery Saver 130 Headlamp Delay 131 Headlights Parking Lights Panel Lights 131 Daytime Running Lights Canada Only And Fleet Vehicles 132 Lights On Reminder 132 Fog Lights If Eq...

Page 83: ...s 142 Electronic Vehicle Information Center EVIC If Equipped 143 Compass Temperature Button 149 m Garage Door Opener If Equipped 151 Programming HomeLinkt 153 Gate Operator Canadian Programming 155 Us...

Page 84: ...63 Front Instrument Panel Cupholders Bucket Seats Automatic Transmission 165 Front Instrument Panel Cupholders Manual Transmission 165 Rear Cupholder Quad Cabt If Equipped 166 Rear Cupholder Mega Cabt...

Page 85: ...Mirrors If Equipped 173 Power Sliding Rear Window If Equipped 173 Sliding Rear Window If Equipped 174 m Fold Flat Load Floor If Equipped 174 m Pickup Box 177 m Slide In Campers 179 Camper Application...

Page 86: ...r window Annoying headlight glare can be reduced by moving the small control under the mirror to the night position toward rear of vehicle The mirror should be adjusted while set in the day position t...

Page 87: ...imming feature is activated CAUTION To avoid damage to the mirror during cleaning never spray any cleaning solution directly onto the mirror Apply the solution onto a clean cloth and wipe the mirror c...

Page 88: ...a vehicle seen in the right side convex mirror Some vehicles will not have a convex right side mirror Exterior Mirrors Folding Feature All 6 x 9 inch exterior mirrors are hinged and may be moved eith...

Page 89: ...grid button located on the Climate Control panel with the ignition ON Turning Off the rear window defroster or the ignition will deactivate the Electric Rear Window Defroster and Heated Sideview Mirr...

Page 90: ...ould be rotated flipped out or in A small blindspot mirror is integrated onto the main mirror surface NOTE Fold the trailer towing mirrors rearward prior to entering an automated car wash Blindspot Mi...

Page 91: ...cellular phone equipped with the Bluetootht 9Hands Free Profile 9 Ver sion 0 96 or higher See the UConnectt website for supported phones NOTE For UConnectt customer support visit the following website...

Page 92: ...or has the two control buttons PHONE Button and VOICE RECOGNITION button that will enable you to access the system Voice Recognition Button Actual button location may vary with radio The individual bu...

Page 93: ...etup Phone Pairing 9 For each feature explanation in this section only the combined form of the voice command is given You can also break the commands into parts and say each part of the command when...

Page 94: ...phone Owner s Manual The UConnectt website may also provide detailed instruc tions for pairing The following are general phone to UConnectt system pairing instructions Press the PHONE button to begin...

Page 95: ...ctivity9 in this section Dial by Saying a Number Press the PHONE button to begin After the 9Ready9 prompt and the following beep say 9Dial 9 The system will prompt you to say the number you want to ca...

Page 96: ...book is recom mended when the vehicle is not in motion Press the PHONE button to begin After the 9Ready9 prompt and the following beep say 9Phonebook New Entry 9 When prompted say the name of the new...

Page 97: ...one handset must support Bluetootht OBEX transfers of phonebook entries to use this feature Some phones cannot send phonebook entries if they are already connected to any system via Bluetootht and you...

Page 98: ...a home number but you can add John Doe s work number later using the 9Phonebook Edit9 feature Delete Entries in the UConnectt Phonebook NOTE Editing phonebook entries is recommended when the vehicle...

Page 99: ...rmation the phonebook entries will be deleted Note that only the phonebook in the current language is deleted List All Names in the UConnectt Phonebook Press the PHONE button to begin After the 9Ready...

Page 100: ...g call was rejected Answer or Reject an Incoming Call Call Currently in Progress If a call is currently in progress and you have another incoming call you will hear the same network tones for call wai...

Page 101: ...ng that the two calls have been joined into one conference call Three Way Calling To initiate three way calling press the Voice Recogni tion button while a call is in progress and make a second phone...

Page 102: ...ion dictates cessation of the call on the UConnectt system and transfer of the call to the mobile phone After the ignition key is switched to OFF a call can continue on the UConnectt system for a cert...

Page 103: ...Ready9 prompt and the following beep say 9Emergency9 and the UConnectt system will instruct the paired cellular phone to call the emergency num ber This feature is only supported in the U S NOTE The e...

Page 104: ...pt for pagers of certain companies which time out a little too soon to work properly with the UConnectt system Voice Mail Calling To learn how to access your voice mail refer to 9Working with Automate...

Page 105: ...y you wish to send The UConnectt system will then send the corresponding phone number associated with the phonebook entry as tones over the phone NOTE You may not hear all of the tones due to cellular...

Page 106: ...ial ing via the cell phone keypad the user must exercise caution and take precautionary safety measures By dialing a number with your paired Bluetootht cellular phone the audio will be played through...

Page 107: ...tion button and say 9Transfer Call 9 Connect or Disconnect Link Between the UConnectt System and Cellular Phone Your cellular phone can be paired with many different electronic devices but can only be...

Page 108: ...ow the prompts You can also press the Voice Recognition button at any time while the list is being played and then choose the phone that you wish to select The selected phone will be used for the next...

Page 109: ...ton and say the 9Setup Voice Training9 command Repeat the words and phrases when prompted by the UConnectt system For best results the Voice Training session should be completed when the vehicle is pa...

Page 110: ...r some When navigating through an automated system such as voice mail or when sending a page at the end of speaking the digit string make sure to say 9Send 9 Storing names in the phonebook when the ve...

Page 111: ...o at the far end can sometimes be reduced by lowering the in vehicle audio volume In a convertible vehicle system performance may be compromised with the convertible top down Bluetootht Communication...

Page 112: ...110 UNDERSTANDING THE FEATURES OF YOUR VEHICLE...

Page 113: ...UNDERSTANDING THE FEATURES OF YOUR VEHICLE 111 3...

Page 114: ...112 UNDERSTANDING THE FEATURES OF YOUR VEHICLE...

Page 115: ...e six seven eight nine star plus pound add location all Voice Commands Primary Alternate s call cancel confirmation prompts continue delete dial download edit emergency English erase all Espanol Franc...

Page 116: ...ng pairing phonebook phone book previous record again redial Voice Commands Primary Alternate s return to main menu return or main menu select phone select send set up phone settings or phone set up t...

Page 117: ...r research and evaluations Seats are also a primary part of the Occupant Restraint protection System of the vehicle They need to be used properly for safe operation of the vehicle WARNING It is extrem...

Page 118: ...d is equipped with a back recliner The manual forward or rearward seat adjustment handle is found at the front edge of each seat cushion Pull up on the handle and slide the seat to get the most comfor...

Page 119: ...h the seatback reclined Do not ride with the seatback reclined so that the shoulder belt is no longer resting against your chest If you ride in this position the shoulder harness will no longer be res...

Page 120: ...impact from the rear Pull up or push down on the restraints so that the upper edge is as high as practical at least to the level of the ears To lower the head restraint push in the button and then pu...

Page 121: ...s seatback and on the right side of the passenger s seatback increases or decreases the lumbar lower back support Power Seats If Equipped CAUTION Don t put anything under a power seat It may cause dam...

Page 122: ...ay switch in the center can be moved forward or backwards to get the most comfortable posi tion The same switch can be moved up and down to control seat height Change the seat angle by using the two t...

Page 123: ...comfort Folding Rear Seat Table Mode Mega Cab Models Both the left and right rear sea backs can be folded down and used as a table To fold either rear seatback down Table Mode lift the handle and fol...

Page 124: ...Table Mode Handle Table Mode 122 UNDERSTANDING THE FEATURES OF YOUR VEHICLE...

Page 125: ...to secure cargo in the cargo carrying area WARNING It is extremely dangerous to ride in a cargo area inside or outside of a vehicle In a collision people riding in these areas are more likely to be s...

Page 126: ...o tie down using the D Rings provided on the back of the seats and the slotted cutouts in the rear storage bin lid NOTE The rear seat will drop and move forward in Kneel Mode To fold either rear seat...

Page 127: ...o position If the seatback in not securely locked into position the seat will not provide the proper stability for child seats and or passengers An improperly latched seat could cause serious injury K...

Page 128: ...fully turn the switch OFF the seat heating level will automatically change to the next lower level or OFF The High heat level operates for 30 minutes approximate the Low heat level operates for 30 min...

Page 129: ...l condition must exercise care when using the seat heater It may cause burns even at low temperatures especially if used for long periods of time Do not place anything on the seat that insulates again...

Page 130: ...p the latch to release the safety catch before raising the hood To prevent possible damage do not slam the hood to close it Use a firm downward push at the front center of the hood to ensure that both...

Page 131: ...LIGHTS Interior Lights Headlight Switch Location Dimmer Control UNDERSTANDING THE FEATURES OF YOUR VEHICLE 129 3...

Page 132: ...ip odom eter radio and overhead console by rotating the control up until you hear a click This feature is termed the Parade mode and is useful when headlights are re quired during the day Mega Cabt Qu...

Page 133: ...ng Lights Panel Lights When the headlight switch is rotated to the first position the parking lights taillights side marker lights license plate light and instrument panel lights are all turned on The...

Page 134: ...lamp on the same side of the vehicle will turn off for the duration of the turn signal activation Once the turn signal is no longer active the DRL lamp will illuminate Lights on Reminder If the headl...

Page 135: ...he steering column Turn Signals Move the lever up or down to signal a right hand or left hand turn The arrow on either side of the instrument cluster flashes to indicate the direction of the turn and...

Page 136: ...Light You can signal another vehicle with your headlights by partially pulling the multifunction lever toward the steer ing wheel This will cause the high beam headlights to turn on until the lever i...

Page 137: ...WINDSHIELD WIPERS AND WASHERS Windshield Wipers High Beam Low Beam Windshield Wiper Washer Switch UNDERSTANDING THE FEATURES OF YOUR VEHICLE 135 3...

Page 138: ...ds The delay intervals will double in duration when the vehicle speed is 10 mph 16 km h or less WARNING Sudden loss of visibility through the windshield could lead to an accident You might not see oth...

Page 139: ...that meets or exceeds the temperature range of your climate This rating information can be found on most washer fluid containers TILT STEERING COLUMN To tilt the column pull rearward on the lever bel...

Page 140: ...e an accident Adjust the column only while the ve hicle is stopped Be sure it is locked before driving DRIVER ADJUSTABLE PEDALS IF EQUIPPED The power adjustable accelerator and brake pedals allow the...

Page 141: ...vehicle is in REVERSE or when the Electronic Speed Control is SET CAUTION Do not place any article under the adjustable pedals or impede its ability to move as it may cause damage to the pedal contro...

Page 142: ...as reached the desired speed press and release the SET button Release the accelerator and the vehicle will operate at the selected speed To Deactivate A soft tap on the brake pedal normal braking clut...

Page 143: ...button three times will decrease the speed by 3 mph 5 km h etc To decrease speed while the speed control is on press and hold the DECEL button Release the button when the desired speed is reached and...

Page 144: ...that are winding icy snow covered or slippery OVERHEAD CONSOLE WITH ELECTRONIC VEHICLE INFORMATION CENTER EVIC DIESEL ONLY The overhead console contains dome reading lights and an Electronic Vehicle I...

Page 145: ...le Information Center EVIC If Equipped Pressing the menu button will change the display to one of the following features Dome Reading Lights Overhead Console with EVIC UNDERSTANDING THE FEATURES OF YO...

Page 146: ...set Example If your EVIC displays 18 AVG MPG and the RESET button is pressed the previous averaging history will be erased and the display will return to the 18 AVG MPG not to 0 AVG MPG The display ma...

Page 147: ...speed is above 1 mph 1 6 km h LEFT RIGHT REAR DOOR AJAR one or more with a single chime if speed is above 1 mph 1 6 km h DOOR S AJAR with a single chime if vehicle is in motion LOW WASHER FLUID with a...

Page 148: ...reset If necessary repeat this procedure PERFORM SERVICE Your vehicle will require emissions maintenance at a set interval To help remind you when this maintenance is due the Electronic Vehicle Infor...

Page 149: ...elected all doors will unlock when the vehicle is stopped and the transmission is in the PARK or NEUTRAL position and the driver s door is opened To make your selection press and release the RESET but...

Page 150: ...he driver can choose to have the headlights remain on for 0 30 60 or 90 seconds when exiting the vehicle To make your selection press and release the RESET button until 0 30 60 or 90 appears KEY OFF P...

Page 151: ...he compass For additional infor mation refer to Compass Calibrate in this section Compass Temperature Button Pressing the Compass Temperature button will return the display to the normal compass tempe...

Page 152: ...Slowly drive the vehicle 5 mph 8 km h in a complete 360 circle in an area free from large metal or metallic objects until the CAL message turns off The compass will now function normally Compass Vari...

Page 153: ...variance zone is selected according to the map 5 Press and release the Compass button to exit GARAGE DOOR OPENER IF EQUIPPED HomeLinkt replaces up to three remote controls hand held transmitters that...

Page 154: ...er Do not train the transceiver if people or pets are in the path of the door or gate Only use this transceiver with a garage door opener that has a stop and reverse feature as required by federal saf...

Page 155: ...ry be placed in the hand held transmitter of the device being programmed to HomeLinkt for more efficient training and accurate transmission of the radio frequency signal Your vehicle should be parked...

Page 156: ...channel has been trained the EVIC display will now state CHANNEL TRANSMIT If the EVIC display still states CHANNEL TRAIN ING repeat Step 3 NOTE After training a HomeLinkt channel if the garage door d...

Page 157: ...a third time for two seconds to complete the training If you have any problems or require assistance please call toll free 1 800 355 3515 or on the Internet at www HomeLink com for information or assi...

Page 158: ...to CHANNEL TRAINED If you unplugged the device for training plug it back in at this time Then proceed with Step 4 under Programming HomeLinkt earlier in this section Using HomeLinkT To operate simply...

Page 159: ...most common solutions Replace the battery in the original transmitter Press the learn button on the garage door opener to complete the training for rolling code Did you unplug the device for training...

Page 160: ...is turned OFF or a front door is opened WARNING Never leave children alone in a vehicle Leaving unattended children in a vehicle is dangerous for a number of reasons A child or others could be seriou...

Page 161: ...called Express Close During Express Close operation any movement of the switch will stop the sunroof Pinch Protect Feature This feature will detect an obstruction in the opening of the sunroof during...

Page 162: ...rtially open positions This is a normal occur rence and can be minimized If the buffeting occurs with the rear windows open open the front and rear windows together to minimize the buffeting If the bu...

Page 163: ...er with the ignition switch in the ON position only CAUTION Electrical Outlet Use With Engine Off Many accessories that can be plugged in draw power from the vehicle s battery even when not in use i e...

Page 164: ...l above and to the left of the ash receiver As a child safety precaution the lighter only operates with the ignition switch ON It heats when pushed in and pops out automatically when ready for use To...

Page 165: ...ulling on the cup holder door handle located on the front surface Each opening in the cupholder is adjustable and will hold cups and mugs of various sizes To secure the cup place the cup to be held in...

Page 166: ...Cupholder Door Handle Cupholders Automatic Transmission 164 UNDERSTANDING THE FEATURES OF YOUR VEHICLE...

Page 167: ...your new vehicle is equipped with bucket seats there are three cupholders located on the front of the center console Front Instrument Panel Cupholders Manual Transmission Cupholders Bucket Seat Cuphol...

Page 168: ...with a rear cup holder that consists of two cup wells for rear passenger convenience Rear Cupholder Mega CabT Mega Cabt vehicles are equipped with rear cupholders located in the center armrest Mega Ca...

Page 169: ...llular telephone CDs and miscellaneous items The top of the cover provides a generous firm surface to serve as a desktop for your mobile office WARNING This armrest is not a seat Anyone seated on the...

Page 170: ...tently and with greater caution After the use of high power draw accessories or long periods of the vehicle not being started with accessories still plugged in the vehicle must be driven a sufficient...

Page 171: ...nger ing occupants of the vehicle Items stored should not exceed a total of 10 lbs 4 5 kg CAUTION Many accessories that can be plugged in draw power from the vehicle s battery even when not in use i e...

Page 172: ...seat cushion there is a storage compartment Regular Cab models also have storage behind the seat The Quad Cabt models provide additional storage under the rear seat Lift the seat to access the storage...

Page 173: ...gain access to the Mega Cab rear storage fold the rear seats to the kneel position See page 123 for more information Push down on the front of the storage compartment handle and lift the storage comp...

Page 174: ...oors inside the storage compartment Plastic Grocery Bag Retainers Mega Cab Models Retainer hooks which will hold plastic grocery bag handles are built into the back panel of the cab behind the rear se...

Page 175: ...c Rear Window Defroster and Heated Sideview Mirrors feature These features also turn off after activation when 15 minutes have elapsed For ten more minutes of operation push the button again Power Sli...

Page 176: ...elps to prevent entry from the rear of the vehicle Squeeze the lock to release the window FOLD FLAT LOAD FLOOR IF EQUIPPED Quad Cabt models with a 60 40 rear seat may be equipped with a folding load f...

Page 177: ...abrupt stopping rapid acceleration or sharp turns Loose objects stored on the load floor may move around with force and strike occupants resulting in serious or fatal injury Unfolding the Load Floor 1...

Page 178: ...0 40 seat cushion s to the upward position 2 Unsnap the securing snap located at either side of the load floor 3 Lift the load floor up to access storage under the load floor WARNING Do not drive with...

Page 179: ...the secured down position before you operate the vehicle PICKUP BOX The pickup box on your new vehicle has many features designed for utility and convenience Load Floor Securing Straps Pickup Box Feat...

Page 180: ...e with unrestrained cargo Vehicle speeds may need to be reduced Severe turns or rough roads may cause shifting or bouncing of the cargo that may result in vehicle damage If wide build ing materials ar...

Page 181: ...camper is installed on a vehicle an alternate CHMSL Center High Mounted Stop Light must be provided EASY OFF TAILGATE To simplify mounting of a camper unit with an overhang the tailgate can be removed...

Page 182: ...odels require properly spaced rear clearance lights If such a vehicle is operated without a tailgate suitable lights must be installed Tailgate Open Tailgate Support Strap Attachment 180 UNDERSTANDING...

Page 183: ...carbon monoxide which is deadly the exhaust system on vehicles equipped with Cap or Slide In Campers should extend beyond the overhanging camper compartment and be free of leaks UNDERSTANDING THE FEAT...

Page 184: ......

Page 185: ...200 Clock Setting Procedure 200 m Radio General Information 200 Radio Broadcast Signals 200 Two Types Of Signals 201 Electrical Disturbances 201 AM Reception 201 FM Reception 201 m Sales Code REF AM...

Page 186: ...Mode For CD Audio Play 217 Notes On Playing MP3 Files 219 Operating Instructions CD Mode For MP3 Audio Play 221 Load Eject Button CD Mode For MP3 Play 221 m Sales Code RAK AM FM Cassette CD 6 Disc Ra...

Page 187: ...tem 238 Operating Instructions Satellite Radio If Equipped 239 REC Setting The Clock 239 m Video Entertainment System Sales Code XRV If Equipped 241 m Satellite Radio If Equipped 241 System Activation...

Page 188: ...Tape And Player Maintenance 247 m Compact Disc Maintenance 248 m Radio Operation And Cellular Phones 249 m Climate Controls 249 Heater Only If Equipped 250 Air Conditioning And Heating If Equipped 252...

Page 189: ...7 Glove Box 12 Power Sliding Back Glass Switch 17 Parking Brake Release Lever 3 Instrument Cluster 8 Passenger Airbag On Off Switch 13 Cupholders 18 Adjustable Pedal Control Switch 4 Climate Controls...

Page 190: ...INSTRUMENT CLUSTER Instrument Cluster 6 7L Diesel Engine 188 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 191: ...e if the battery is charged If the pointer moves to either extreme left or right and remains there during normal driving the electrical sys tem should be serviced NOTE If the gauge pointer moves to ei...

Page 192: ...y an authorized dealer 6 High Beam Indicator This indicator shows that headlights are on high beam 7 Seat Belt Reminder Light When the ignition switch is first turned ON this light will turn on for fi...

Page 193: ...at the end of the gear shift lever This light will illuminate when the TOW HAUL button is pushed once 12 Temperature Gauge The temperature gauge indicates engine coolant temperature Any reading withi...

Page 194: ...e Security Light will also come on for about two seconds when the ignition is first turned ON 14 Transmission Range Indicator Automatic Transmissions Only When the gear selector lever is moved on vehi...

Page 195: ...USE indicates that the IOD fuse is removed from the Integrated Power Module will dis play in the odometer NOTE Most warnings will display in the EVIC Elec tronic Vehicle Information Center NOTE There...

Page 196: ...ystem service Although your vehicle will usually be drivable and not need towing see your authorized dealer for service as soon as possible CAUTION Prolonged driving with the MIL on could cause damage...

Page 197: ...n for five seconds If the ABS light remains on or comes on during driving it indicates that the anti lock portion of the brake system is not functioning and that service is required See your autho riz...

Page 198: ...it means that the 4WD system is not functioning properly and that service is required 23 Water In Fuel Indicator Indicates there is water detected in the fuel filter Refer to the Maintenance section...

Page 199: ...MS low tire pressure telltale Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when the system is not operating properly The TPMS malfunction indicator is combined wit...

Page 200: ...witch is located in the instrument panel below the climate control panel For additional information refer to Tire Pressure Monitoring System TPMS If Equipped in section 5 of this manual 25 Transmissio...

Page 201: ...t Glows when the pointer is between E and 1 8 indication mark approximately 15 of tank vol ume on the fuel gauge When the fuel gauge pointer is on E equivalent to Distance To Empty DTE 0 on the overhe...

Page 202: ...the hours blink 2 Adjust the hours by turning the right side Tune Audio control 3 After the hours are adjusted press the right side Tune Audio control to set the minutes 4 Adjust the minutes using the...

Page 203: ...e frequency variations that carry the FM signal AM Reception AM sound is based on wave amplitude so AM reception can be disrupted by such things as lightning power lines and neon signs FM Reception Be...

Page 204: ...ontrol to turn the radio ON Press the ON VOL a second time to turn OFF the radio Electronic Volume Control The electronic volume control turns continuously 360 degrees in either direction without stop...

Page 205: ...n Rotating the volume control turning the radio ON OFF or turning ON OFF the ignition will cancel the MUTE feature NOTE In Hands Free Phone if equipped mode the MUTE button mutes the microphone SCAN B...

Page 206: ...tellite if equipped frequencies TUNE Control Radio Mode Turn the rotary TUNE control clockwise to increase or counterclockwise to decrease the frequency AM FM Button Radio Mode Press the button to sel...

Page 207: ...press and release that button If a button is not selected within five seconds after pressing the SET but ton the station will continue to play but will not be stored into pushbutton memory You may ad...

Page 208: ...o or ignition switch OFF If you insert a disc with the ignition ON and the radio OFF the CD will automatically be pulled into the CD player This radio does not play discs with MP3 tracks SEEK Button C...

Page 209: ...de Press and hold the FF Fast Forward and the CD player will begin to fast forward until FF is released The RW Reverse button works in a similar manner Press and hold the FF button to fast forward thr...

Page 210: ...display NOTE The radio will return to the last stored mode if the ignition switch is turned from the OFF LOCK posi tion to the ACC position the radio is turned on and the radio was previously in the A...

Page 211: ...de No function Mode Button Auxiliary Mode Press the MODE button repeatedly to select between the CD player and Satellite Radio if equipped Operating Instructions Hands Free Phone If Equipped Refer to...

Page 212: ...ss the ON VOL control to turn the radio ON Press the ON VOL a second time to turn off the radio Electronic Volume Control The electronic volume control turns continuously 360 degrees in either directi...

Page 213: ...ll be displayed Press the MUTE button a second time and the sound from the speakers will return Rotating the volume control turning the radio ON OFF or turning OFF the ignition will also return the so...

Page 214: ...ait five seconds RW FF Radio Mode Pressing the Rewind Fast Forward button causes the tuner to search for the next frequency in the direction of the arrows This feature operates in either AM FM or Sate...

Page 215: ...ide speakers Press the rotary TUNE control a fifth time and FADE will display Turn the TUNE control to the left or right to adjust the sound level between the front and rear speak ers Press the rotary...

Page 216: ...t Emergency Test Foreign Language Foreign_Language Information Information Jazz Jazz News News Nostalgia Nostalgia Program Type 16 Digit Character Display Oldies Oldies Personality Personality Public...

Page 217: ...not selected within five seconds after pressing the SET DIR button the station will continue to play but will not be stored into pushbutton memory You may add a second station to each pushbutton by re...

Page 218: ...abel facing up The CD will automatically be pulled into the CD Player and the CD icon will illuminate on the radio display CAUTION This CD player will accept 4 3 4 in 12 cm discs only The use of other...

Page 219: ...will also return the sound from the speakers SCAN Button CD Mode for CD Audio Play Press the SCAN button to scan through each track on the CD currently playing LOAD EJECT Button CD Mode for CD Audio P...

Page 220: ...thin 10 seconds NO DISCS LOADED will be displayed On some vehicles a disc can be ejected with the radio and ignition OFF TIME Button CD Mode for CD Audio Play Press this button to change the display f...

Page 221: ...d formats are limited When writing MP3 files pay attention to the following restric tions Supported Media Disc Types The MP3 file recording media supported by the radio are CD ROM CD R and CD RW Suppo...

Page 222: ...n MP3 files named with the mp3 extension may cause playback problems The radio is designed to recognize the file as an invalid MP3 and will not play the file When using the MP3 encoder to compress aud...

Page 223: ...ease with more files and folders To increase the speed of disc loading it is recommended to use CD R media and single session discs To create a single session disc enable the Disc at Once option befor...

Page 224: ...other CDs in the radio the radio will play the next CD after a two minute timeout If the CD is removed and there are no other CD s in the radio the radio will remain in CD mode and display 9INSERT DIS...

Page 225: ...he TUNE control to display available folders or move through available folders Press the TUNE control to select a folder Buttons 1 6 CD Mode for MP3 Play Selects disc positions 1 6 for Play Load Eject...

Page 226: ...turn the radio ON Press the ON VOL a second time to turn OFF the radio Electronic Volume Control The electronic volume control turns continuously 360 degrees in either direction without stopping Turni...

Page 227: ...tenable station before continuing to the next To stop the search press SCAN a second time TIME Button Press the time button and the time of day will display for five seconds Clock Setting Procedure 1...

Page 228: ...E control a third time and TREBLE will display Turn the TUNE control to the right or left to increase or decrease the Treble tones Press the rotary TUNE control a fourth time and BAL will display Turn...

Page 229: ...oft Rock Soft_Rock Top 40 Top_40 Country Country Oldies Oldies Soft Soft Program Type 16 Digit Character Display Nostalgia Nostalgia Jazz Jazz Classical Classical Rhythm and Blues Rhythm_and_Blues Sof...

Page 230: ...ating Instructions Tape Player Insert the cassette with the exposed tape side toward the left and the mechanical action of the player will gently pull the cassette into the play position NOTE When sub...

Page 231: ...from the radio SCAN Button Press this button to play 10 seconds of each selection Press the SCAN button a second time to cancel the feature Changing Tape Direction If you wish to change the direction...

Page 232: ...Dolby Labo ratories Licensing Corporation Operating Instructions CD Mode for CD Audio Play NOTE The ignition switch must be in the ON or ACC position to operate the radio NOTE This Radio is capable of...

Page 233: ...he current selection SCAN Button CD Mode for CD Audio Play Press the SCAN button to scan through each track on the CD currently playing LOAD EJECT Button CD Mode for CD Audio Play LOAD EJECT Load Pres...

Page 234: ...disc can be ejected with the radio and ignition OFF TIME Button CD Mode for CD Audio Play Press this button to change the display from a large CD playing time display to a small CD playing time displ...

Page 235: ...Notes On Playing MP3 Files The radio can play MP3 files however acceptable MP3 file recording media and formats are limited When writing MP3 files pay attention to the following restric tions Supporte...

Page 236: ...c open after writing9 are most likely multisession discs The use of multisession for CD audio or MP3 playback may result in longer disc loading times Supported MP3 File Formats The radio will recogniz...

Page 237: ...d the radio checks all files on the medium If the medium contains a lot of folders or files the radio will take more time to start playing the MP3 files Loading times for playback of MP3 and WMA files...

Page 238: ...G DISC9 when the disc is loading LOAD EJT Eject Press the LOAD EJT button and the push button with the corresponding number where the CD was loaded and the disc will unload and move to the entrance fo...

Page 239: ...to move forward through the file or MP3 and WMA selection TUNE Control CD Mode for MP3 Play Pressing the TUNE control allows the adjustment of Tone Balance and Fade AM FM Button CD Mode for MP3 Play S...

Page 240: ...Operating Instructions Video Entertainment System VES If Equipped Refer to separate Video Entertainment System VES Guide SALES CODE REC AM FM CD 6 DISC RADIO WITH NAVIGATION SYSTEM Satellite Navigati...

Page 241: ...on User s Manual for detailed operating instructions REC Setting the Clock GPS Clock The GPS receiver used in this system is synchronized to the time data being transmitted by the GPS satellites The s...

Page 242: ...If you press CANCEL or NAV then your changes will not be saved User Defined Clock If you wish to set the clock to a time different than the system clock you can manually adjust the time by choosing t...

Page 243: ...SALES CODE XRV IF EQUIPPED The optional Video Entertainment System VES consists of a DVD player and LCD liquid crystal display screen a battery powered remote control and two head sets The system is...

Page 244: ...tification Number To access the ESN SID refer to the following procedure ESN SID Access with REF Radios With the ignition switch in the ACC position and the radio OFF press the CD Eject and TIME butto...

Page 245: ...isplay A CD may remain in the radio while in the Satellite radio mode Selecting Satellite Mode RAQ and RAK Radio Press the MODE button repeatedly until the word 9SAT9 appears in the display These radi...

Page 246: ...atellite stations to pushbutton memory These satellite channel preset stations will not erase any AM or FM preset memory stations Follow the memory preset procedures that apply to your radio Using The...

Page 247: ...antenna will cause decreased perfor mance Larger luggage items should be placed as far forward as possible Do not place items directly on or above the antenna Reception Quality Satellite reception ma...

Page 248: ...The left hand control is a rocker type switch with a push button in the center The function of the left hand control is different depending on which mode you are in The following describes the left h...

Page 249: ...the beginning of the previous track if it is within one second after the current track begins to play If you press the switch up or down twice it plays the second track three times it will play the t...

Page 250: ...ommercially available wet cleaning cassette As preventive maintenance clean the head about every 30 hours of use If you wait until the head becomes very dirty noticeably poor sound it may not be possi...

Page 251: ...ion may be lessened or eliminated by relocating the cellular phone antenna This condition is not harmful to the radio If your radio performance does not satisfactorily clear by the repo sitioning of t...

Page 252: ...TE To improve your selection choices the system allows you to operate at intermediate positions between the major modes These intermediate positions are iden tified by the small dots Panel Outside air...

Page 253: ...to the windshield through the defroster outlets located at the base of the windshield and the demister outlets located at the edge of each side of the instrument panel Blower Control The rotary knob o...

Page 254: ...he snowflake button shows that the air conditioning is on Press the button a second time to turn the air condition ing off Slight changes in engine speed or power may be noticed when the air condition...

Page 255: ...ing on the selected mode panel vs bi level NOTE Selecting a Recirculation Mode does not neces sarily consume more fuel than normal A C mode Panel Outside air flows through the outlets located in the...

Page 256: ...ns to obtain the blower speed you desire To turn the blower off turn the knob to the far left posi tion Temperature Control The rotary knob at the center of the control panel controls the temperature...

Page 257: ...full defrost mode NOTE When you turn off the engine you may hear a hissing sound from under the hood for a short period of time This is a normal condition that occurs if the air conditioning system h...

Page 258: ...shing the A C button turns on the air conditioning compressor An indicator light on the button shows that the Air Conditioning compressor is on Conditioned air is now directed through the mode outlets...

Page 259: ...d lower outlets for added comfort The warmer air goes to the floor outlets This feature gives improved comfort during sunny but cool conditions Heat Outside air flows primarily through the floor out l...

Page 260: ...far left posi tion Dual Zone Temperature Control Use this control to regulate the temperature of the air inside the passenger compartment This is accomplished by having separate temperature control sl...

Page 261: ...air ducts for circulation They are in operation whenever the Floor Mix or Defrost modes are in use NOTE When you turn off the engine you may hear a hissing sound from under the hood for a short period...

Page 262: ...ing Windows will fog on the inside when the humidity inside the vehicle is high This often occurs in mild or cool temperatures when it s rainy or humid In most cases turning on the air conditioning pr...

Page 263: ...lant flow and fan speed When stopped in heavy traffic it may be necessary to shift into NEUTRAL and depress the accelerator slightly for fast idle operation to increase coolant flow and fan speed NOTE...

Page 264: ...Operating Tips Chart 262 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 265: ...g Procedure Engine Manifold Air Temperature Below 66 F 19 C 270 Starting Fluids 274 m Normal Operation Diesel Engine 274 Cold Weather Precautions 275 Engine Idling 278 Stopping The Engine 280 Engine S...

Page 266: ...er Case Operating Information Precautions 4 Position Switch If Equipped 299 Shifting Procedure Electronically Shifted Transfer Case 303 m Limited Slip Differential If Equipped 306 m Driving On Slipper...

Page 267: ...rs 330 Life Of Tire 330 Replacement Tires 331 Alignment And Balance 332 m Supplemental Tire Pressure Information If Equipped 333 m Tire Chains 333 m Snow Tires 335 m Tire Rotation Recommendations 335...

Page 268: ...ons 356 Trailer Hitch Classification 360 Trailer Towing Weights Maximum Trailer Weight Ratings 361 Trailer And Tongue Weight 361 Towing Requirements 362 Towing Tips 368 Trailer Towing Mirrors If Equip...

Page 269: ...m Recreational Towing Behind Motorhome Etc 375 Recreational Towing 2 Wheel Drive Models 375 Recreational Towing 4 Wheel Drive Models 375 STARTING AND OPERATING 267 5...

Page 270: ...at in the exhaust system resulting in overheating and vehicle fire which may cause serious or fatal injuries WARNING Do not leave children or animals inside parked vehicles in hot weather Interior hea...

Page 271: ...he shift lever in NEU TRAL and depress the clutch pedal to the floor before starting the vehicle This vehicle is equipped with a clutch interlocking ignition system It will not start unless the clutch...

Page 272: ...seconds at a time as starter motor damage may result Turn key to OFF and wait at least two minutes before trying again 5 When the engine starts release the key 6 Check to see that there is oil pressur...

Page 273: ...r during starting After engine start up check to see that there is oil pressure Allow the engine to idle about three minutes until the manifold heaters have completed the post heat cycle Release the p...

Page 274: ...ine run time may be required to maintain battery state of charge at a satisfactory level If the engine stalls after the initial start the ignition must be turned to the OFF position for at least five...

Page 275: ...ed fuel condition 2 Crank the engine for one to two seconds If the engine does not start then turn the ignition back to the RUN position do not turn the ignition back to the OFF position The electric...

Page 276: ...ry and engine damage The engine is equipped with an automatic electric air preheating system If the instructions in this manual are followed the engine should start in all conditions WARNING Do not le...

Page 277: ...cling action will cause temporary dimming of the headlamps interior lamps and also a noticeable reduction in blower motor speed Cold Weather Precautions Operation in ambient temperature below 32 F 0 C...

Page 278: ...ground fault interrupter protected 110 115 volt AC electrical outlet with a grounded three wire exten sion cord The engine block heater cord is routed under the hood to the right side and can be locat...

Page 279: ...ttery Blanket Usage A battery loses 60 of its cranking power as the battery temperature decreases to 0 F 18 For the same de crease in temperature the engine requires twice as much power to crank at th...

Page 280: ...ctor nozzles Also the unburned fuel can enter the crankcase diluting the oil and causing rapid wear to the engine CAUTION Extended periods of idle time may not allow the vehicle s exhaust aftertreatme...

Page 281: ...e should be avoided NOTE If ambient temperatures are low and the coolant temperature is below 200 F 93 C the engine idle speed will slowly increase to 1000 RPM after 2 minutes of idle if the following...

Page 282: ...vily for a moment during engine shut off When the engine is connected to a manual transmission this resonance causes loud gear rattle from the transmission This is commonly referred to as shut down ra...

Page 283: ...normal range of the gauge Avoid Low Coolant Temperature Operation Continual operation at low coolant temperature below the normal range on the gauge 140 F 60 C can be harmful to the engine Low coolan...

Page 284: ...readings shut the engine off immediately Failure to do so could result in immediate and severe engine damage Do Not Operate The Engine With Failed Parts Practically all failures give some warning befo...

Page 285: ...vehicle is moving faster than 5 mph 8 km h the exhaust brake will automatically operate when the driver removes pressure from the accelerator pedal Exhaust braking is most effective when the engine RP...

Page 286: ...g torque to the engine Typically the engine braking is used for but not limited to vehicle towing applications where vehicle braking can be achieved by the internal engine power thereby spar ing the m...

Page 287: ...ST or PARK or when shifting out of PARK Gear Ranges DO NOT race the engine when shifting from PARK or NEUTRAL position into another gear range PARK This gear position supplements the parking brake by...

Page 288: ...the engine is idling normally and when your right foot is firmly on the brake pedal REVERSE Use this range only after the vehicle has come to a complete stop NEUTRAL Shift to NEUTRAL when the vehicle...

Page 289: ...rake Always apply parking brake fully when parked to guard against vehicle movement and possible injury or damage Overdrive Operation The overdrive automatic transmission contains an elec tronically c...

Page 290: ...at this temperature If the transmission temperature becomes hot enough the TRANS TEMP light may illuminate and the transmission may downshift out of Overdrive until the transmission cools down After c...

Page 291: ...the switch down or up when the shifter is in the D Drive position allowing the selection of the desired top gear For example if the driver shifts the transmission into 3rd gear the transmis sion will...

Page 292: ...not engage until the transmission fluid and engine coolant are warm usually after 1 3 miles 1 6 4 8 km of driving Because the engine speed is higher when the torque converter clutch is not engaged it...

Page 293: ...in the vehicle especially on an incline CAUTION Never drive with your foot resting on the clutch pedal or attempt to hold the vehicle on a hill with the clutch pedal partially engaged as this will cau...

Page 294: ...vehicle may be launched in 2nd gear Use each gear in numerical order do not skip a gear You should use 1st gear when starting from a standing position if under heavy load or when pulling a trailer Rec...

Page 295: ...ional engine braking on a slippery surface The drive wheels could lose their grip and the vehicle could skid CAUTION When descending a hill be very careful to downshift one gear at a time to prevent o...

Page 296: ...entally entering the REVERSE R shift area and warns the driver that they are about to shift the transmission into RE VERSE R Due to this feature a slow shift to REVERSE R can be perceived as a high sh...

Page 297: ...when the transfer case is shifted to either the 4H or 4L positions There is no light for the 2H or NEUTRAL positions When operating your vehicle in 4L the engine speed is approximately three times th...

Page 298: ...smission position The parking brake should always be applied when the driver is not in the vehicle For additional information on the appropriate use of each transfer case mode position see the informa...

Page 299: ...traction and maximum pulling power for loose slippery road surfaces only Do not exceed 25 mph 40 km h Shifting Procedure Manually Shifted Transfer Case 2H 4H Shifting between 2H and 4H can be made wit...

Page 300: ...difficulty occurs shift automatic transmission to NEUTRAL hold foot on brake and turn engine OFF Make shift to the desired mode NOTE Shifting into or out of 4L is possible with the vehicle completely...

Page 301: ...y Shifted transfer case is designed to be driven in the 2 wheel drive position 2WD for normal street and highway conditions dry hard surfaced roads When additional traction is required the transfer ca...

Page 302: ...e Position Indicator Lights Electronically Shifted Transfer Case Only Transfer case position indicator lights are located in the instrument cluster and indicate the current and desired transfer case s...

Page 303: ...ments refer to the 9Shifting Procedure9 for your transfer case located in this section The SERVICE 4WD warning light monitors the electric shift 4WD system If this light remains on after engine start...

Page 304: ...s Do not go faster than road conditions permit WARNING You or others could be injured if you leave the vehicle unattended with the transfer case in the NEUTRAL position without first fully engaging th...

Page 305: ...imum pulling power for loose slippery road surfaces only Do not exceed 25 mph 40 km h N Neutral Disengages both the front and rear driveshafts from the powertrain To be used for flat towing behind ano...

Page 306: ...motion the transfer case will engage disengage faster if you momentarily release the accelerator pedal after turn ing the control switch If the vehicle is stopped the ignition key must be in the ON po...

Page 307: ...ol switch to the desired position 4 After the desired position indicator light is ON not flashing shift transmission back into gear release clutch on manual transmissions NOTE If steps 1 or 2 of eithe...

Page 308: ...nditions With both rear wheels on a slippery surface a slight application of the accelerator will supply maximum traction When starting with only one rear wheel on an excessively slippery surface slig...

Page 309: ...aintain sufficient distance between your vehicle and the car in front to avoid a collision in a sudden stop DRIVING THROUGH WATER Driving through water more than a few inches centimeters deep will req...

Page 310: ...through standing water This will minimize wave effects CAUTION Driving through standing water may cause dam age to your vehicle s drivetrain components Al ways inspect your vehicle s fluids i e engin...

Page 311: ...ies that are serious or fatal to you your passengers and others around you DRIVING OFF ROAD Care should be taken when attempting to climb steep hills or driving diagonally across a hill or slope If na...

Page 312: ...ditions check the wheels for im pacted material Impacted foreign material can cause a wheel imbalance Removing the foreign material from the wheels will correct the situation PARKING BRAKE The foot op...

Page 313: ...eave an automatic transmission in PARK a manual transmission in REVERSE or FIRST gear Failure to do so may allow the vehicle to roll and cause damage or injury Never leave children alone in a vehicle...

Page 314: ...t by increased pedal travel during application greater pedal force required to slow or stop and activa tion of the BRAKE warning light and the ABS light if equipped during brake use Brake Noise During...

Page 315: ...ot prevent the natural laws of physics from acting on the vehicle nor can it increase braking or steering efficiency beyond that afforded by the condition of the vehicle brakes and tires or the tracti...

Page 316: ...te stop This is the result of the system reverting to the base brake system and is normal Engagement of the Anti lock Brake System may be accompanied by a pulsing sensation in the brake pedal You may...

Page 317: ...ered normal and does not indicate that there is a problem with the power steering system Upon initial start up in cold weather the power steering pump may make noise for a short period of time This is...

Page 318: ...65R15 96H LT Light Truck Metric tire sizing is based on U S design standards The size designation for LT Metric tires is the same as for P Metric tires except for the letters LT that are molded into t...

Page 319: ...based on U S design standards T Temporary spare tire 31 Overall diameter in inches in 215 Section width in millimeters mm 65 Aspect ratio in percent Ratio of section height to section width of tire 1...

Page 320: ...itions i e tire pressure vehicle loading road conditions and posted speed limits Load Identification blank Absence of any text on the sidewall of the tire indicates a Standard Load SL Tire Extra Load...

Page 321: ...es that the tire is in compliance with the U S Department of Transportation tire safety standards and is approved for highway use MA Code representing the tire manufacturing location two digits L9 Cod...

Page 322: ...r Tire and Loading Information Placard This placard tells you important information about the 1 number of people that can be carried in the vehicle 2 total weight your vehicle can carry 3 tire size de...

Page 323: ...statement The combined weight of occupants and cargo should never exceed XXX kg or XXX lbs on the Tire and Loading Information placard The combined weight of occupants cargo luggage and trailer tongu...

Page 324: ...our vehicle Consult this manual to determine how this reduces the available cargo and luggage load capacity of your vehicle NOTE The following table shows examples on how to calculate total load cargo...

Page 325: ...STARTING AND OPERATING 323 5...

Page 326: ...and can cause accidents Under inflation increases tire flexing and can result in tire failure Over inflation reduces a tire s ability to cushion shock Objects on the road and chuckholes can cause dam...

Page 327: ...ncomfortable ride Tire Inflation Pressures The proper cold tire inflation pressure is listed either on the face of the driver s door or on the driver s side B pillar Some vehicles may have Supplementa...

Page 328: ...e cold tire inflation pressure must not exceed the maximum infla tion pressure molded into the tire sidewall Check tire pressures more often if subject to a wide range of outdoor temperatures as tire...

Page 329: ...th your vehicle under maxi mum load is dangerous The added strain on your tires could cause them to fail You could have a serious accident Don t drive a vehicle loaded to the maximum capacity at conti...

Page 330: ...y to your spare Failure to do so could result in spare tire failure and loss of vehicle control Do not install a wheel cover or attempt to mount a conventional tire on the compact spare wheel since th...

Page 331: ...epair the original tire at the first opportunity and reinstall it on your vehicle Failure to do so could result in loss of vehicle control Tire Spinning When stuck in mud sand snow or ice conditions d...

Page 332: ...ad grooves They will appear as bands when the tread depth becomes 1 16 in 2 mm When the tread is worn to the tread wear indicators the tire should be replaced Many states have laws requiring tire repl...

Page 333: ...for wear and correct cold tire inflation pressure The manu facturer strongly recommends that you use tires equiva lent to the originals in size quality and performance when replacement is needed Refer...

Page 334: ...her than what was originally equipped on your vehicle Using a tire with a smaller load index could result in tire overloading and failure You could lose control and have an accident Failure to equip y...

Page 335: ...precautions Because of limited chain clearance between tires and other suspension components it is important that only chains in good condition are used Broken chains can cause serious vehicle damage...

Page 336: ...0R17 LT265 70R17 and LT235 80R17 size tires NOTE On 4X4 2500 3500 Single Rear Wheel SRW Ram Trucks class U snow chains are permitted on the rear wheels only of vehicles equipped with LT265 70R17 CAUTI...

Page 337: ...tates pro hibit studded tires therefore local laws should be checked before using these tire types TIRE ROTATION RECOMMENDATIONS Tires on the front and rear axles of vehicles operate at different load...

Page 338: ...he reasons for any rapid or unusual wear should be corrected prior to rotation being per formed NOTE On Canadian vehicles only if your vehicle is equipped with All Season type tires on the front and O...

Page 339: ...n of the ON OFF road tire and the use of Outline White Letter OWL tires When replacing a flat the spare tire may have to be remounted on the rim or installed at a different location to maintain the co...

Page 340: ...ar face of the driver door Operation of the Light Load reset switch is described later in this manual section The tire pressure will vary with temperature by approxi mately 1 psi 6 9 kPa for every 12...

Page 341: ...ure is 30 psi 207 kPa a temperature drop to 20 F 7 C will decrease the tire pressure to approximately 26 psi 179 kPa This tire pressure is sufficiently low enough to turn ON the Tire Pressure Monitori...

Page 342: ...Driving on a significantly under inflated tire causes the tire to overheat and can lead to tire failure Under inflation also reduces fuel efficiency and tire tread life and may affect the vehicle s ha...

Page 343: ...S Light Load reset switch will allow the driver to switch between the max load inflation pressure cold low pressure warning threshold and the light load infla tion pressure cold low pressure warning t...

Page 344: ...ondition or the vehicle Max Load condition The Light Load reset switch will allow the driver to change between the max load inflation pressure cold low pressure warning threshold and the light load in...

Page 345: ...Load inflation pressures press the Light Load reset switch If the Light Load switch s amber colored LED turns ON the TPMS is using the light load inflation pressure cold low pressure warning threshol...

Page 346: ...rning threshold If after pressing the Light Load reset switch and tire pressures are below the max load inflation pressure cold low pressure warning thresholds the TPMS low pressure warning telltale l...

Page 347: ...one or more of the four active road tire pressures are low Should this occur you should stop as soon as possible check the inflation pressure of each tire on your vehicle and inflate each tire to the...

Page 348: ...spare tire does not have a tire pressure monitor ing sensor Therefore the TPMS will not monitor the tire pressure in the spare tire 2 If you install the full size spare tire in place of a road tire t...

Page 349: ...y cause undesired op eration The tire pressure sensors are covered under one of the following licenses United States KR5S120123 Canada 2671 S120123 ENGINE RUNAWAY WARNING In case of engine runaway due...

Page 350: ...prolonged periods use climatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters WARN...

Page 351: ...el equipped vehicle NOTE In addition commercially available fuel addi tives are not necessary for the proper operation of your Cummins Diesel equipped vehicle NOTE No 1 Ultra Low Sulfur diesel fuel sh...

Page 352: ...r damaged be sure the replacement cap is for use with this vehicle CAUTION Damage to the fuel system or emission control sys tem could result from using an improper fuel tank filler tube cap gas cap A...

Page 353: ...hese microbes form slime that will clog fuel filters and lines Drain condensation from the supply tank and change the line filter on a regular basis NOTE When a diesel engine is allowed to run out of...

Page 354: ...ow two minutes between the cranking intervals NOTE The engine may run rough until the air is forced from all the fuel lines VEHICLE LOADING Certification Label As required by National Highway Traffic...

Page 355: ...les The load must be distributed in the cargo area so that the GAWR of each axle is not exceeded Each axle GAWR is determined by the components in the system with the lowest load carrying capacity axl...

Page 356: ...eparately to be sure that the load is properly distributed over front and rear axle Weighing the vehicle may show that the GAWR of either the front or rear axles has been exceeded but the total load i...

Page 357: ...n service life NOTE The weights shown in this chart are not necessarily the weights for your vehicle Also the amount of load added to both the front and rear axles can be computed after the vehicle ha...

Page 358: ...r vehicle This includes driver passengers cargo and tongue weight The total load must be limited so that you do not exceed the GVWR Gross Trailer Weight GTW The gross trailer weight GTW is the weight...

Page 359: ...ler load You must consider this as part of the load on your vehicle Frontal Area The maximum height and maximum width of the front of a trailer Trailer Sway Control The trailer sway control is a teles...

Page 360: ...fic and crosswinds and contributes positively to tow vehicle and trailer stability Trailer sway control and a weight distributing load equalizing hitch are recommended for heavier Tongue Weights TW an...

Page 361: ...Weight Distributing Hitch System Improper Adjustment Of Weight Distributing System STARTING AND OPERATING 359 5...

Page 362: ...000 lbs 907 kg with the optional Trailer Tow Prep Package See your dealer for package content The following chart provides the industry standard for the maximum trailer weight a given trailer hitch c...

Page 363: ...to 15 of the Gross Trailer Weight GTW on the tow hitch of your vehicle Loads balanced over the wheels or heavier in the rear can cause the trailer to sway severely side to side which will cause loss...

Page 364: ...rmation Section of this manual Towing Requirements To promote proper break in of your new vehicle driv etrain components the following guidelines are recom mended CAUTION Avoid towing a trailer for th...

Page 365: ...chas sis structure or tires Safety chains must always be used between your vehicle and trailer Always connect the chains to the frame or hook retainers of the vehicle hitch Cross the chains under the...

Page 366: ...for proper tire inflation pressures before trailer usage Check for signs of tire wear or visible tire damage before towing a trailer Refer to the Tires General Information section of this manual on Tr...

Page 367: ...could lead to accelerated brake lining wear higher brake pedal effort and longer stopping distances WARNING Do not connect trailer brakes to your vehicle s hy draulic brake lines It can overload your...

Page 368: ...trailer harness and connector NOTE Do not cut or splice wiring into the vehicles wiring harness The electrical connections are all complete to the vehicle but you must mate the harness to a trailer co...

Page 369: ...tomo tive technician if done improperly it may cause damage to the electrical system wiring and could result in serious or fatal injury The following chart identifies the maximum electrical loads that...

Page 370: ...ing the trailer in an area away from heavy traffic If using a manual transmission vehicle for trailer towing all starts must be in FIRST gear to avoid excessive clutch slippage Towing Tips Automatic T...

Page 371: ...ssion using the Auto 6 ERS switch Towing Tips Electronic Speed Control If Equipped Don t use in hilly terrain or with heavy loads When using the speed control if you experience speed drops greater tha...

Page 372: ...ustable mirror head to provide a greater vision range when towing extra wide loads To change position inboard or out board the mirror head should be rotated flipped Out or In A small blindspot mirror...

Page 373: ...your dealer installer or snowplow manufacture for this information There are unique electrical systems that must be con nected to properly assure operator safety and prevent overloading vehicle syste...

Page 374: ...exceed two 2 The total GVWR or the Front GAWR or the Rear GAWR should never be exceeded 3 The snowplow prep packages are not available with the Sport Package 4 Cargo capacity will be reduced by the a...

Page 375: ...or and causes the engine to operate at higher than normal temperatures Therefore when transporting the plow angle the blade completely and position it as low as road or surface conditions permit Do no...

Page 376: ...nstructions Keep all snowplow electrical connections and battery terminals clean and free of corrosion When plowing snow to avoid transmission and driv etrain damage the following precautions should b...

Page 377: ...ere transmission damage Recreational Towing 4 Wheel Drive Models CAUTION Failure to follow these requirements can cause severe damage to the transmission and or transfer case NOTE Both the Manual Shif...

Page 378: ...automatic transmission to NEUTRAL or depress the clutch on manual transmissions 5 Shift transfer case lever into NEUTRAL 6 Start the engine 7 Shift automatic transmission into REVERSE 8 Release brake...

Page 379: ...e engine 4 Depress the brake pedal 5 Shift automatic transmission to NEUTRAL or depress the clutch on manual transmissions 6 Shift transfer case lever to desired position 7 Shift automatic transmissio...

Page 380: ...towing CAUTION It is necessary to follow these steps to be certain that the transfer case is fully in NEUTRAL before recre ational towing to prevent damage to internal parts 1 Bring vehicle to a comp...

Page 381: ...met prior to depressing the NEUTRAL selection button and must continue to be met until the four seconds elapses and the shift has been completed If any of these requirements with the exception of 3 Ke...

Page 382: ...ignition key to the ON position but do not start the engine 4 Depress the brake pedal 5 Shift automatic transmission to NEUTRAL or depress clutch on manual transmission 6 Using the point of a ballpoin...

Page 383: ...t during the one second time then all of the mode position indicator lights will flash continuously until all requirements are met or until the Neutral N button is released NOTE The ignition key must...

Page 384: ...riveshafts from the powertrain and will allow the vehicle to move despite the transmission position The parking brake should always be applied when the driver is not in the vehicle CAUTION Do not use...

Page 385: ...pped 385 m Jacking Instructions 386 Removing The Spare Tire 386 Tire Changing Procedure 387 m Hoisting 396 m Jump Starting 397 With Portable Starting Unit 400 m Freeing A Stuck Vehicle 400 m Emergency...

Page 386: ...fic of an emergency Push the button a second time to turn off the flashers This is an emergency warning system and should not be used when the vehicle is in motion Use it when your vehicle is disabled...

Page 387: ...e center where it can be raised on a lift The jack is designed to use as a tool for changing tires only The jack should not be used to lift the vehicle for service purposes The vehicle should be jacke...

Page 388: ...to jack the truck Attach the wheel wrench to the jack extension tube Insert the tube through the access hole between the lower tailgate and the top of the bumper and into the winch mechanism tube Rota...

Page 389: ...d on a lift Do not raise this vehicle using a bumper jack The jack is designed as a tool for changing tires on this vehicle only It is not recommended that the jack be used for service purposes or to...

Page 390: ...injury or damage to your vehicle Always park on a firm level surface as far from the edge of the roadway as possible before raising the vehicle Block the wheel diagonally opposite the wheel to be rais...

Page 391: ...e tube to the jack and connect the drive tube to the extension tube Place the jack under the axle as close to the tire as possible with the drive tubes extending to the front Connect the jack tube ext...

Page 392: ...NOTE If the jack will not lower by turning the dial thumbwheel by hand it may be necessary to use the jack drive tube in order to lower the jack 4X2 Jacking 390 WHAT TO DO IN EMERGENCIES...

Page 393: ...ly enough to remove the tire 5 Remove the wheel nuts and pull the wheel off Install the spare wheel and wheel nuts with the cone shaped end of the nuts toward the wheel on 2500 3500 single rear wheel...

Page 394: ...ome or aluminum wheel center caps on the spare wheel This may result in cap damage 8 Lower the jack to its fully closed position If the jack will not lower by turning the dial thumbwheel by hand it ma...

Page 395: ...damage to the hub cap finish may occur CAUTION The rear hub caps on the dual rear wheel has two pry off notches Make sure that the hook of the jack handle driver is located squarely in the cap notch b...

Page 396: ...ely off the ground when tightening to ensure wheel centering and maximum wheel clamping Dual wheel models require a special heavy duty lug nut tightening adapter included with the vehicle to cor rectl...

Page 397: ...commended that wheel stud nuts be kept torqued to specifications at all times Torque wheel stud nuts to specifications at each lubrication interval Wheel Nuts All wheel nuts should be tightened occasi...

Page 398: ...hecking the spare tire inflation stow with the valve stem toward the rear of the vehicle Attach the wheel wrench to the extension tube Rotate the winch mechanism until the wheel is drawn into place ag...

Page 399: ...r source NOTE Replacement batteries should both be of equal size to prevent damage to the vehicle s charging system Your vehicle is equipped with two 12 volt batteries If it becomes necessary to use a...

Page 400: ...quipped has a green dot in the center failure to start is not due to a discharged battery and cranking system should be checked 1 Attach one jumper cable to the positive terminal of booster battery an...

Page 401: ...ump starting because the battery could rupture or explode The battery temperature must be brought up above freezing point before attempting to jump start 3 Take care that the clamps from one cable do...

Page 402: ...s instructions for necessary precautions and operation CAUTION It is very important that the starting unit operating voltage does not exceed 12 Volts DC or damage to battery starter motor alternator o...

Page 403: ...g motion cycles This will minimize overheating and reduce the risk of transmis sion failure during prolonged efforts to free a stuck vehicle EMERGENCY TOW HOOKS IF EQUIPPED Your vehicle may be equippe...

Page 404: ...tural members of the vehicle not to bumpers or associated brackets State and local laws applying to vehicles under tow must be observed 4 Wheel Drive Vehicles CAUTION To avoid damage to the transfer c...

Page 405: ...distance must not exceed 15 mi 25 km CAUTION Towing faster than 30 mph 50 km h or for more than 15 mi 25 km can cause severe damage to the transmission If the vehicle is to be towed faster than 30 mp...

Page 406: ......

Page 407: ...ervice Information 410 m Maintenance Procedures 412 Engine Oil 413 Drive Belt 418 Engine Air Cleaner Filter 6 7L Diesel Engines 419 Draining Fuel Water Separator Filter 6 7L Diesel Engine 422 Interven...

Page 408: ...rge Air Cooler Inter Cooler 442 Hoses And Vacuum Vapor Harnesses 443 Brake System 443 Clutch Linkage 445 Clutch Hydraulic System 445 Rear Axle And 4X4 Front Driving Axle Fluid Level 446 Transfer Case...

Page 409: ...470 Center High Mounted Stoplight CHMSL With Cargo Light 473 Cab Top Clearance Lights If Equipped 474 Tailgate ID Lights Dual Rear Wheels If Equipped 476 Rear Light Bar ID Marker Dual Rear Wheel If E...

Page 410: ...ENGINE COMPARTMENT 6 7L DIESEL ENGINE 408 MAINTAINING YOUR VEHICLE...

Page 411: ...repairs Al though your vehicle will usually be driveable and not need towing see your dealer for service as soon as possible CAUTION Prolonged driving with the Malfunction Indicator Light on could ca...

Page 412: ...against you WARNING You can be badly injured working on or around a motor vehicle Do only that service work for which you have the knowledge and the proper equipment If you have any doubt about your a...

Page 413: ...d inspect for undercoating material on the propeller shafts Such material could cause the shafts to become unbalanced and result in drivetrain vibrations Remove any undercoating with solvent If you ha...

Page 414: ...or disconnected Be alert for possible pressure when disconnecting any device from a system that utilizes pressure Do not check for pressure leaks with your hand High pressure oil or fuel can cause per...

Page 415: ...st ensure the engine is at full operating tem perature then wait at least 30 minutes after engine shutdown to check the oil Checking the vehicle while it s on level ground will also improve the accura...

Page 416: ...g Cumminst CES 20081 may also be used The identification of these engine oils are typically located on the back of the oil container American Petroleum Institute API Engine Oil Identification Symbol T...

Page 417: ...ocation refer to the Engine Compartment illustra tion in this section Synthetic Engine Oils You may use synthetic engine oils provided the recom mended oil quality requirements are met and the recom m...

Page 418: ...ist Thin black oil indicates fuel dilution Milky discoloration indicates coolant dilution Clean the area around the oil filter base Remove the filter from the underside of the vehicle using a cap styl...

Page 419: ...fied by the filter manufacturer Turn the filter 3 4 to one full turn after making contact with the gasket Check the condition of the threads and sealing surface on the oil pan and drain plug Install t...

Page 420: ...s from your vehicle Used oil and oil filters indiscriminately discarded can present a problem to the environment Contact your authorized dealer service station or governmental agency for advice on how...

Page 421: ...riodically This is because engine air flow requirements change based on driving conditions As the filter becomes more restrictive and air flow requirements increase the EVIC message SERVICE AIR FILTER...

Page 422: ...s Air Flow sensor This sensor is critical to proper engine operation and component longevity Any damage or modification to this sensor could result in major engine and or exhaust aftertreatment damage...

Page 423: ...ment When the disc reaches the red zone the filter element may need to be replaced There is no other time or mileage interval for changing the air cleaner filter element After a new filter element is...

Page 424: ...d allow the in tank lift pump to prime the fuel system NOTE The fuel filter and water separator assembly is located on the driver s side of the engine The best access to the water drain valve is throu...

Page 425: ...on tact your local authorized dealer service station or government agency for advice on recycling programs and for where used fluids and filters can be properly disposed of in your area Drain a small...

Page 426: ...do not turn the key back to the OFF position The electric fuel transfer pump will continue to run and purge air from the system for about 25 seconds After 25 seconds attempt to start the engine again...

Page 427: ...el filter s ability to separate water from the fuel resulting in high pressure fuel system corrosion or dam age NOTE As sufficient testing has not been completed ethanol blends are not recommended or...

Page 428: ...quired on your truck or engine Refer to the following messages that may be displayed on your Electronic Vehicle Information Center EVIC WARNING A hot exhaust system can start a fire if you park over...

Page 429: ...sage Catalyst Full See Owner Manual after it is displayed for one minute The engine Powertrain Control Module PCM will continue to monitor the amount of particulate matter trapped in the particulate f...

Page 430: ...imit the likeli hood of permanent damage to the aftertreatment system If this condition is not corrected and a dealer service is not performed extensive exhaust aftertreatment damage can occur In orde...

Page 431: ...than 12 volts Don t allow cable clamps to touch each other Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling CAUTION It is essential when replac...

Page 432: ...rvice should include cleaning of the condenser fins and a performance test Drive belt tension should also be checked at this time WARNING Use only refrigerants and compressor lubricants approved by th...

Page 433: ...ises are apparent and or the system is not functioning as antici pated Coordinate inspection efforts through a certified DaimlerChrysler Dealership WARNING Fluid level should be checked on a level sur...

Page 434: ...ont Prop Shaft Lubrication Lubricate the front driveshaft grease fitting at each oil change listed in the appropriate maintenance schedule for your vehicle Use Mopart type MS 6560 lithium based grease...

Page 435: ...The external lock cylinders should be lubricated twice a year preferably in the fall and spring Apply a small amount of a high quality lubricant such as Mopart Lock Cylinder Lubricant di rectly into...

Page 436: ...This rating information can be found on most washer fluid containers The washer fluid reservoir will hold a full gallon of fluid when the Low Washer Fluid Light illuminates WARNING Commercially availa...

Page 437: ...er compartment In addition inspect the exhaust system each time the vehicle is raised for lubrication or oil change Replace as required WARNING Exhaust gases can injure or kill you They contain carbon...

Page 438: ...etc If dirty clean by gently spraying water from a garden hose vertically down the face of the condenser Check the coolant recovery bottle tubing for brittle rub ber cracking tears cuts and tightness...

Page 439: ...completely full so there is no longer a need to remove the coolant pressure cap except for checking coolant freeze point or replacement with new antifreeze coolant WARNING Never add coolant to the ra...

Page 440: ...ricants and Genuine Parts in this section CAUTION Mixing of coolants other than specified HOAT engine coolants may result in engine damage and may decrease corrosion protection If a non HOAT coolant i...

Page 441: ...illed water Use higher concentrations not to exceed 70 if temperatures below 34 F 37 C are anticipated Use only high purity water such as distilled or deion ized water when mixing the water engine coo...

Page 442: ...ry or en gine damage may result Disposal Of Used Engine Coolant Used ethylene glycol based engine coolant is a regulated substance requiring proper disposal Check with your local authorities to determ...

Page 443: ...ating on the radiator and being vapor ized when the thermostat opens allowing hot coolant to enter the radiator If an examination of your engine compartment shows no evidence of radiator or hose leaks...

Page 444: ...an Make sure it is securely mounted NOTE This service procedure must be performed by a trained service technician Make arrangements with your authorized dealer for this inspection Charge Air Cooler In...

Page 445: ...attention to those hoses nearest to high heat sources such as the exhaust manifold Inspect hose routing to be sure hoses do not come in contact with any heat source or moving component that may cause...

Page 446: ...uid above the full mark because leakage may occur at the cap With disc brakes the fluid level can be expected to fall as the brake linings wear However an unexpected drop in fluid level may be caused...

Page 447: ...fied Inspect hy draulic brake hoses for surface cracking scuffing or worn spots If there is any evidence of cracking scuffing or worn spots the hose should be replaced immediately Eventual deteriorati...

Page 448: ...And Refill Follow the Maintenance Schedule for recommended fron and rear axle fluid change intervals Lubricant Selection Refer to Fluids Lubricants and Genuine Parts for the correct lubricant type NOT...

Page 449: ...6 Speed Manual Transmission If Equipped If it becomes necessary to add fluid or change the fluid be sure to use the same lubricant or equivalent Refer to Fluids Lubricants and Genuine Parts for the co...

Page 450: ...ensure that the fluid level is set properly The fluid level should be checked when the engine is fully warmed up and the fluid in the transmis sion is at normal operating temperature Operation of the...

Page 451: ...two COLD lower holes on the dipstick with the fluid at approximately 70 F 21 C room tem perature If the fluid level is correctly established at room temperature it should be between the HOT upper refe...

Page 452: ...chedule Section 8 NOTE If the transmission is disassembled for any reason the fluid and filter should be changed Special Additives Automatic Transmission Fluid ATF is an engineered product and its per...

Page 453: ...ver 10 000 lbs 4 535 kg Gross Vehicle Weight Rating All vehicles built over 10 000 lbs 4 535 kg Gross Vehicle Weight Rating and manufactured for sale and use in the United States are required to compl...

Page 454: ...opriate service manual Air Cleaner Assembly Inspect air cleaner housing for proper assembly and fit Make certain that the air cleaner is properly positioned and that the cover is tight Check all hoses...

Page 455: ...e as manufac tured by the manufacturer was designed built and equipped to conform at the time it left the manufacturer s control with all applicable U S EPA Noise Control Regu lations This warranty co...

Page 456: ...0 52 500 60 000 KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000 Exhaust system inspect Air cleaner assembly inspect ODOMETER READING PERFORMED BY PERFORMED AT MILES 67 500 75 000 82...

Page 457: ...o obtain maximum benefit from the corrosion resistance built into your vehicle What Causes Corrosion Corrosion is the result of deterioration or removal of paint and protective coatings from your vehi...

Page 458: ...scratches in the paint touch them up immediately The cost of such repairs is considered the responsibility of the owner If your vehicle is damaged due to an accident or similar cause which destroys th...

Page 459: ...Essentialst seats may be cleaned in the following manner Remove as much of the stain as possible by blotting with a clean dry towel Blot any remaining stain with a clean damp towel For tough stains a...

Page 460: ...are potentially flammable and if used in closed areas they may cause respiratory harm Glass Surfaces All glass surfaces should be cleaned on a regular basis with Mopart Glass Cleaner or any commercia...

Page 461: ...solution or lukewarm water Do not remove the belts from the car to wash them Replace the belts if they appear frayed or worn or if the buckles do not work properly Dry with a soft tissue FUSES INTEGR...

Page 462: ...lenoid 7 8 10 Amp Red Heated Mirrors Cavity Cartridge Fuse Mini Fuse Description 9 30 Amp Pink Off Road Module Power 10 5 Amp Orange Trx Off Rd Pkg Sen Gas Engine Only NOTE Insert 5 amp fuse in this c...

Page 463: ...n ABS Pump 19 30 Amp Pink Trailer Tow Battery Feed Cavity Cartridge Fuse Mini Fuse Description 20 10 Amp Red Occupant Restraints Controller ORC 2 21 10 Amp Red Occupant Restraints Pass Disable Switch...

Page 464: ...sor Universal Exhaust Gas Oxygen Uego Sensor Controller 31 10 Amp Red PCM Gas TCM Diesel 58RFE Cavity Cartridge Fuse Mini Fuse Description 32 10 Amp Red Power Ignition Run Adjustable Pedals LED 33 10...

Page 465: ...prop erly positioned and fully latched Failure to do so may allow water to get into the Integrated Power Module and possibly result in a electrical system failure When replacing a blown fuse it is im...

Page 466: ...ervice i e vacation for two weeks or more run the air conditioning system at idle for about five minutes in the fresh air and high blower setting This will ensure adequate system lubrication to minimi...

Page 467: ...re not approved LIGHT BULBS Outside Bulb No Back Up 3057 Center High Mounted Stop Light 912 Fog Light 9006LL Headlight Halogen H13 Side Marker Bulb W5W Park Turn Signal 3157NAK Rear License Plate Ligh...

Page 468: ...rn Lights CAUTION This is a halogen bulb Avoid touching the glass with your fingers Reduced bulb life will result 1 Open the hood 2 Remove the two bolts from the front of the headlight housing Front H...

Page 469: ...fender well and remove the nut through the access hole 4 Pull the housing out from the fender to allow room to disconnect the electrical connectors Inner Fender Plug Rear Headlight Housing Nut Access...

Page 470: ...embly straight forward applying the greatest amount of force to the outer edge of the headlight assembly 5 Unlock and pull connector straight from the base of the headlight halogen bulb Headlight Remo...

Page 471: ...adlight halogen bulb 1 4 turn and remove headlight bulb from the housing 9 Replace headlight or side marker turn signal park light bulb Do not touch the headlight halogen bulb 10 Reverse procedure for...

Page 472: ...om the connector 3 Reverse procedure for installation of bulbs and hous ing Tail Stop Turn and Backup Lights 1 Remove the two screws that pass through the bed sheetmetal Removing The Two Screws 470 MA...

Page 473: ...ick motion to separate the housing from the body If not pulled straight locators may be damaged 3 Rotate the bulb socket counterclockwise to remove from the housing Pulling Housing From Body Rotating...

Page 474: ...l bulb straight out of socket 5 Reverse Procedure to install bulb and housing Place the two raised blocks past the body Pulling Bulb From Socket Sliding Raised Blocks Past Body 472 MAINTAINING YOUR VE...

Page 475: ...1 Remove the two screws holding the housing lens to the body as shown 2 Separate the connector holding the housing and wir ing harness to the body 3 Turn desired bulb socket 1 4 turn and remove socket...

Page 476: ...Outside Bulbs Cargo Lights Inside Bulb Center High Mounted Stop Light 5 Reverse procedure for installation of bulbs and hous ing Cab Top Clearance Lights If Equipped 1 Remove the two screws from the t...

Page 477: ...2 Rotate the socket 1 4 turn and pull it from the light assembly 3 Pull the bulb straight from it s socket and replace MAINTAINING YOUR VEHICLE 475 7...

Page 478: ...e ID Lights Dual Rear Wheels If Equipped 1 Remove the two screws and housing and access the bulb sockets from the rear 2 Turn socket 1 4 turn counterclockwise to access the bulb 476 MAINTAINING YOUR V...

Page 479: ...r installation of bulbs and hous ing Rear Light Bar ID Marker Dual Rear Wheel If Equipped 1 Loosen the two screws and the housing to gain access to the bulb sockets 2 Turn the socket 1 4 turn counterc...

Page 480: ...s Dual Rear Wheels 1 Push rearward on the side marker light assembly 2 Pull the entire assembly from the fender 3 Turn socket 1 4 turn counterclockwise and remove from assembly to access the bulb 4 Pu...

Page 481: ...al 132L 3500 Shortbed Models 34 gal 128L 3500 Longbed Models 35 gal 132L FLUID CAPACITIES U S Metric Engine Oil 6 7L HO Turbo Diesel Engine I 6 SAE 15W 40 API CJ 4 Certified that meets CES 20081 Stan...

Page 482: ...s CES 20081 Standards may also be used Engine Oil Filter 6 7L Turbo Diesel Engine Mopart Engine Oil Filter P N 05083285AA or equivalent Engine Fuel Filter 6 7L Turbo Diesel Engine Mopart Fuel Filter P...

Page 483: ...control system For most year round service No 2 diesel fuel meeting ASTM specification D 975 Grade S15 will provide good perfor mance If the vehicle is exposed to extreme cold below 20 F or 7 C or is...

Page 484: ...Linkage Multipurpose Grease NLGI Grade 2 E P or equivalent Front and Rear Axle Fluid 2500 3500 Models GL 5 SAE 75W 90 Synthetic or equivalent Limited slip additive is not re quired Brake Master Cylin...

Page 485: ...NTENTS m Emission Control System Maintenance 484 m Maintenance Schedules 6 7L Turbo Diesel 484 Oil Change Indicator System 486 Perform Service Indicator 486 Maintenance Schedule 487 8 M A I N T E N A...

Page 486: ...control devices and systems on your vehicle may be performed by any automotive repair establishment or individual using any automotive part which has been certified pursuant to U S EPA or in the State...

Page 487: ...ter from the fuel filter Check Filter Minder If Equipped Replace air cleaner filter element if necessary At Each Oil Change Change the engine oil filter Inspect the exhaust system Inspect the brake ho...

Page 488: ...esult in internal engine damage For information on resetting the Oil Change Indicator message refer to Oil Change Required If Equipped under System Status EVIC Displays in the Electronic Vehicle Infor...

Page 489: ...irst X X X X X Lubricate Front Drive Shaft Fitting 4X4 X X X X X Rotate tires X X X X X Lubricate outer tie rod ends X X X X X Inspect the transfer case fluid 4X4 X Change front and rear axle fluid 4X...

Page 490: ...transfer case fluid 4X4 X Change front and rear axle fluid 4X4 X X X Change the automatic transmission fluid filter if using your vehicle for any of the following police taxi fleet or frequent traile...

Page 491: ...36 42 48 54 60 Inspect the brake linings replace if necessary X X Inspect and adjust parking brake if necessary X X Inspect front wheel bearings X Replace Crankcase Ventilation Filter CCV X Clean EGR...

Page 492: ...X Lubricate outer tie rod ends X X X X Flush and replace engine coolant if not replaced at 60 mos X Inspect the transfer case fluid 4X4 X Change front and rear axle fluid 4X4 X X Inspect drive belt re...

Page 493: ...od ends X X X X X X Flush and replace engine coolant at 120 months if not replaced at 100 000 miles 161 000 km X Inspect drive belt replace as required X X X Change transfer case fluid 4X4 X Check tra...

Page 494: ...ion Filter CCV X Clean the EGR Valve X Clean the EGR Cooler X Inspection and service should also be performed anytime a malfunction is observed or suspected Retain all re ceipts This maintenance is no...

Page 495: ...dealer WARNING You can be badly injured working on or around a motor vehicle Do only that service work for which you have the knowledge and the right equipment If you have any doubt about your abilit...

Page 496: ......

Page 497: ...Need Assistance 497 DaimlerChrysler Motors Corporation Customer Center 498 DaimlerChrysler Canada Inc Customer Center 498 In Mexico Contact 498 Customer Assistance For The Hearing Or Speech Impaired T...

Page 498: ...m Publication Order Forms 501 m Department Of Transportation Uniform Tire Quality Grades 503 Treadwear 503 Traction Grades 503 Temperature Grades 504 496 IF YOU NEED CONSUMER ASSISTANCE...

Page 499: ...items and you must have your vehicle by the end of the day discuss the situation with the service advisor and list the items in order of priority At many authorized dealers you may obtain a rental veh...

Page 500: ...s Cus tomer Center Any communication to the Manufacturer s Customer Center should include the following information Owner s name and address Owner s telephone number home and office Authorized dealer...

Page 501: ...three weeks of your vehicle delivery date If you have any questions about your service contract call the manufacturer s Service Contract Na tional Customer Hotline at 1 800 521 9922 The manufacturer...

Page 502: ...T PARTS MOPARt fluids lubricants parts and accessories are available from your authorized dealer They will help you keep your vehicle operating at its best REPORTING SAFETY DEFECTS In The 50 United St...

Page 503: ...2780 Sheffield Road Ottawa Ontario K1B 3V9 PUBLICATION ORDER FORMS To order the following manuals you may use either the website or the phone numbers listed below Visa Mas tercard American Express an...

Page 504: ...edures proven diagnostic tests and a complete list of all tools and equipment Owner s Manuals These Owner s Manuals have been prepared with the assistance of service and engineering specialists to acq...

Page 505: ...s well on the government course as a tire graded 100 The relative performance of tires depends upon the actual conditions of their use however and may depart signifi cantly from the norm due to variat...

Page 506: ...d to sudden tire failure The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No 109 Grades B and A repre sent high...

Page 507: ...INDEX 10...

Page 508: ...rm System Security Alarm 19 Alignment and Balance 332 Alterations Modifications Vehicle 8 Antenna Satellite Radio 245 Antifreeze Engine Coolant 438 439 Capacities 479 Anti Lock Warning Light 195 314 A...

Page 509: ...418 Belts Seat 36 Body Builders Guide 7 Body Mechanism Lubrication 433 B Pillar Location 320 Brake Fluid 482 Brake System 312 443 Anti Lock ABS 313 Disc Brakes 443 Fluid Check 444 Hoses 445 Master Cyl...

Page 510: ...Light Malfunction Indicator Light 194 Child Restraint 61 62 Child Restraint Tether Anchors 65 69 Child Seat 62 68 Cigar Lighter 162 Cleaning Wheels 457 Climate Control 249 Clock 200 204 212 225 239 Cl...

Page 511: ...3 Defroster Windshield 77 251 253 Delay Intermittent Wipers 136 Diesel Exhaust Brake 283 Diesel Fuel 348 Diesel Fuel Requirements 348 Differential Limited Slip 306 Dipsticks 413 Power Steering 431 Dis...

Page 512: ...384 Jacking 387 Jump Starting 397 Tow Hooks 401 Towing 402 Emission Control System Maintenance 484 Engine 408 Air Cleaner 419 Block Heater 268 276 Break In Recommendations 74 Compartment 408 Coolant...

Page 513: ...uids Lubricants and Genuine Parts 480 Fog Lights 132 193 469 Fold Flat Load Floor 174 Four Wheel Drive 294 Four Way Hazard Flasher 384 Freeing A Stuck Vehicle 400 Front Axle Differential 432 446 Fuel...

Page 514: ...Standing Water 307 Hazard Warning Flasher 384 Head Restraints 118 Headlights 466 High Beam 134 High Beam Low Beam Select Switch 134 Lights On Reminder 132 Passing 134 Switch 131 Heated Mirrors 87 173...

Page 515: ...Appearance Care 457 Interior Lights 129 Intermittent Wipers Delay Wipers 136 Intervention Regeneration Strategy 425 Introduction 4 Jack Location 385 Jack Operation 387 Jump Starting 397 Key Programmi...

Page 516: ...h Beam Indicator 190 High Beam Low Beam Select 134 Illuminated Entry 20 Instrument Cluster 189 Intensity Control 130 Interior 129 Lights On Reminder 132 Passing 134 Reading 142 Seat Belt Reminder 190...

Page 517: ...lection 482 Shift Speeds 292 Map Reading Lights 142 Mirrors 84 Automatic Dimming 85 Electric Powered 86 Outside 85 Rearview 84 Trailer Towing 87 370 Modifications Alterations Vehicle 8 Monitor Tire Pr...

Page 518: ...y 415 Oil Filter Change 416 Onboard Diagnostic System 409 Opener Garage Door HomeLinkt 151 Operating Precautions 409 Outside Rearview Mirrors 85 Overdrive 287 Overdrive OFF Switch 287 Overhead Console...

Page 519: ...iator Cap Coolant Pressure Cap 439 Radio Broadcast Signals 200 Radio Navigation 238 Radio Operation 202 210 224 Radio Remote Controls 246 Radio Satellite 239 241 Radio Sound Systems 202 210 224 Rear A...

Page 520: ...ide Vehicle 77 Safety Checks Outside Vehicle 78 Safety Defects Reporting 500 Safety Information Tire 316 Safety Tips 75 Satellite Radio 239 241 Satellite Radio Antenna 245 Seat Belt Maintenance 459 Se...

Page 521: ...Transmission 285 Manual Transmission 291 Transfer Case 297 Transfer Case Shifting into Transfer Case Neutral N 376 378 Transfer Case Shifting out of Transfer Case Neutral N 377 380 Shoulder Belt Upper...

Page 522: ...re Information 333 Synthetic Engine Oil 277 415 System Navigation 238 Tachometer 190 Tailgate 179 Tether Anchor Child Restraint 65 69 Tilt Steering Column 137 Tire and Loading Information Placard 320...

Page 523: ...ead Wear Indicators 330 Wheel Mounting 387 Wheel Nut Torque 392 Tongue Weight Trailer Weight 361 Torque Converter Clutch 290 Tow Hooks Emergency 401 Tow Haul 288 Towing 356 24 Hour Towing Assistance 1...

Page 524: ...e Door Opener HomeLinkt 151 Tread Wear Indicators 330 Trip Odometer 192 199 Turn Signals 133 190 466 470 UConnect Hands Free Phone 89 Underhood Fuses 459 Uniform Tire Quality Grades 503 Universal Tran...

Page 525: ...7 Wheel and Wheel Trim Care 457 Wheel Changing 386 Wheel Cover 392 Wheel Mounting 387 Wheel Nut Torque 392 395 Wind Buffeting 34 160 Window Fogging 260 Windows 32 Power 32 Rear Sliding 34 174 Windshie...

Page 526: ...nection This connection should not be fused Antennas for two way radios should be mounted on the roof or the rear area of the vehicle Care should be used in mounting antennas with magnet bases Magnets...

Page 527: ...81 326 0828 Second Edition Printed in U S A...

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