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Dodge 2007 DH Ram, Owner'S Manual

The Dodge 2007 DH Ram Owner's Manual is available for free download on manualshive.com. This comprehensive manual provides detailed instructions and guidance on how to operate and maintain your Dodge 2007 DH Ram. Get your manual now and ensure you have all the information you need to keep your vehicle in top condition.

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Front Axle Universal Drive Joints And Pivot
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398

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Body Lubrication . . . . . . . . . . . . . . . . . . . . . 399

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Windshield Wiper Blades . . . . . . . . . . . . . . . . 399

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Windshield Washers . . . . . . . . . . . . . . . . . . . 399

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Exhaust System . . . . . . . . . . . . . . . . . . . . . . 400

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Cooling System . . . . . . . . . . . . . . . . . . . . . . . 401

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Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407

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Charge Air Cooler (Inter-Cooler) . . . . . . . . . . 408

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Hoses And Vacuum/Vapor Harnesses . . . . . . . 408

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Brake System . . . . . . . . . . . . . . . . . . . . . . . . 409

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Clutch Linkage . . . . . . . . . . . . . . . . . . . . . . . 411

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Clutch Hydraulic System . . . . . . . . . . . . . . . . 411

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Rear Axle And 4X4 Front Driving
Axle Fluid Level . . . . . . . . . . . . . . . . . . . . . . 411

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Transfer Case — If Equipped . . . . . . . . . . . . . 412

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Manual Transmission — If Equipped . . . . . . . 412

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Automatic Transmission . . . . . . . . . . . . . . . . 413

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Front Wheel Bearings . . . . . . . . . . . . . . . . . . 415

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Selection Of Lubricating Grease . . . . . . . . . . . 416

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Noise Control System Required Maintenance &
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . 417

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Appearance Care And Protection
From Corrosion . . . . . . . . . . . . . . . . . . . . . . 422

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Fuses (Integrated Power Module) . . . . . . . . . . . 426

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Vehicle Storage . . . . . . . . . . . . . . . . . . . . . . . . 431

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Replacement Light Bulbs . . . . . . . . . . . . . . . . . 432

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MAINTAINING YOUR VEHICLE

Summary of Contents for 2007 DH Ram

Page 1: ...ICLE 9 3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 77 4 UNDERSTANDING YOUR INSTRUMENT PANEL 173 5 STARTING AND OPERATING 249 6 WHAT TO DO IN EMERGENCIES 353 7 MAINTAINING YOUR VEHICLE 375 8 MAINTENAN...

Page 2: ......

Page 3: ...CONTENTS Introduction 4 A Message From DaimlerChrysler Corporation 5 How To Use This Manual 5 Warnings And Cautions 7 Van Conversions Campers 7 Vehicle Identification Number 8 Vehicle Modifications Al...

Page 4: ...nvenient reference and remain with the vehicle when sold so that the new owner will be aware of all safety warnings When it comes to service remember that your dealer knows your vehicle best has the f...

Page 5: ...feel drive and operate differently from a gasoline powered truck It is important that you read and understand this manual You may find that some of the starting operating and maintenance procedures a...

Page 6: ...6 INTRODUCTION...

Page 7: ...ations or special equipment installed by van conversion camper manufacturers body builders See the Warranty information book Section 2 1 C Such equipment includes video monitors VCRs heaters stoves re...

Page 8: ...bile Information Disclosure Label affixed to a window on your vehicle the vehicle registration and title NOTE It is illegal to remove the VIN VEHICLE MODIFICATIONS ALTERATIONS WARNING Any modification...

Page 9: ...k The Steering Wheel 15 To Release The Steering Wheel Lock 15 Automatic Transmission Ignition Interlock System 15 Sentry Key If Equipped 15 Replacement Keys 16 Customer Key Programming 17 General Info...

Page 10: ...ower Sliding Rear Window If Equipped 30 Sliding Rear Window If Equipped 31 Wind Buffeting 31 Occupant Restraints 2500 3500 Mega Cab Only 31 Lap Shoulder Belts 32 Adjustable Upper Shoulder Belt Anchora...

Page 11: ...Recorder EDR 56 Child Restraint 57 New Engine Break In 71 Safety Tips 72 Transporting Passengers 72 Lock Your Vehicle 72 Exhaust Gas 73 Safety Checks You Should Make Inside The Vehicle 74 Safety Check...

Page 12: ...your dealer Ask your dealer for these numbers and keep them in a safe place Ignition Key Removal Automatic Transmission Place the shift lever in PARK Turn the ignition switch to the ACC position push...

Page 13: ...itches radio power sunroof if equipped and power outlets will remain active for 10 minutes after the ignition switch is turned off Opening either front door will cancel this feature WARNING Never leav...

Page 14: ...right while turning the key until it turns easily To remove the key depress and hold the release button located between the ignition switch and the instrument panel Turn the igni tion key to LOCK and...

Page 15: ...o the right to engage the lock you must turn the wheel slightly to the right to disengage it If you turned the wheel to the left to engage the lock turn the wheel slightly to the left to disengage it...

Page 16: ...two 2 seconds If the Vehicle Security Alarm Indicator Light turns on during normal vehicle operation vehicle running for longer than 10 seconds it indicates that there is a fault in the electronics S...

Page 17: ...tion switch OFF and remove the second key 4 Insert a blank Sentry Key into the ignition switch and turn the ignition switch ON within 60 seconds After 10 seconds a single chime will sound and the Vehi...

Page 18: ...ry Key is used to start the vehicle Use of the Sentry Key will disable the alarm Rearming of the System The security system will rearm itself after the 15 addi tional minutes of headlights and securit...

Page 19: ...s designed to protect your vehicle however you can create conditions where the system will arm unexpectedly If you remain in the vehicle and lock the doors with the transmitter the alarm will sound wh...

Page 20: ...ry will initiate the parking lights will flash on twice and if installed the cargo lamp will turn on for 30 seconds The system can be programmed to unlock all the doors or drivers door only upon the f...

Page 21: ...nue to hold the LOCK button wait at least 4 seconds but no longer than 10 seconds then press and hold the PANIC button Release both buttons at the same time 4 To reactivate this feature repeat the abo...

Page 22: ...General Information This device complies with part 15 of FCC rules and with RS 210 of Industry Canada Operation is subject to the following conditions 1 This device may not cause harmful interference...

Page 23: ...ve and replace the batteries Be careful not to disturb the metal terminal near the batteries Install the batteries with the positive terminal up reference the note SIDE UP on the inside of the bottom...

Page 24: ...ur vehicle WARNING For personal security and safety in the event of an accident lock the vehicle doors when you drive as well as when you park and leave the vehicle Never leave children alone in a veh...

Page 25: ...sound if the key is in the ignition switch and a door is open as a reminder to remove the key If you press the power door lock switch while the sliding door is open the sliding door will lock Automati...

Page 26: ...ould be disabled If necessary repeat the above procedure Auto Unlock On Exit If Equipped This feature unlocks all of the doors of the vehicle when any door is opened This will occur only after the veh...

Page 27: ...rnate the availability of this feature 8 If a chime is not heard program mode was canceled before the feature could be changed If necessary repeat the above procedure Child Protection Door Lock To pro...

Page 28: ...collision Remember that the rear doors can only be opened from the outside when the child protection locks are engaged NOTE After setting the child protection door lock system always test the door fr...

Page 29: ...d to the ON or ACC Accessory position WARNING Never leave children alone in a vehicle Leaving children in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously...

Page 30: ...button To enable the window controls press the window control button again Power Sliding Rear Window If Equipped The power sliding rear window switch is located on the instrument panel below the clim...

Page 31: ...o minimize the buffeting OCCUPANT RESTRAINTS 2500 3500 MEGA CAB ONLY Some of the most important safety features in your vehicle are the restraint systems These include the front and rear seat belts fo...

Page 32: ...the seriousness of injuries in a collision Some of the worst injuries happen when people are thrown from the vehicle Seat belts reduce the possibility of ejection and the risk of injury caused by str...

Page 33: ...nes of your body These are the strongest parts of your body and can take the forces of a collision the best Wearing your belt in the wrong place could make your injuries in a collision much worse You...

Page 34: ...of the front seat next to your arm in the rear seat Grasp the latch plate and pull out the belt Slide the latch plate up the webbing as far as necessary to allow the belt to go around your lap 3 When...

Page 35: ...very dangerous Your body could strike the inside surfaces of the vehicle in a collision increasing head and neck injury And a belt worn under the arm can cause internal injuries Ribs aren t as strong...

Page 36: ...A lap belt worn too high can increase the risk of internal injury in a collision The belt forces won t be at the strong hip and pelvic bones but across your abdomen Always wear the lap belt as low as...

Page 37: ...g for cuts frays or loose parts Damaged parts must be replaced immediately Do not disassemble or modify the system Seat belt assemblies must be replaced after a collision if they have been damaged ben...

Page 38: ...exit bezel thus freeing up all the area behind the front seats 2 To reattach the seat belt to the front center seat pull the black buckle latch plate forward from the cab back panel and insert it into...

Page 39: ...ill increase the risk of injury in a collision When reattaching the black latch and black buckle ensure the seat belt webbing is not twisted If the webbing is twisted follow the preceding procedure to...

Page 40: ...ustable Upper Shoulder Belt Anchorage In the front row outboard seats the shoulder belt can be adjusted upward or downward to help position the belt away from your neck Press the button located on the...

Page 41: ...slack in the shoulder belt The automatic locking mode is avail able on all passenger seating positions with a combina tion lap shoulder belt When To Use The Automatic Locking Mode Anytime a child saf...

Page 42: ...st the hips Sit back and erect in the seat then adjust the belt as tightly as is comfortable WARNING A lap belt worn too loose or too high is dangerous A belt worn too loose can allow you to slip down...

Page 43: ...iggered the Enhanced Warning System BeltAlert will continue to chime and flash the Seat Belt Warning Light for 96 seconds or until the driver s seat belt is buckled The Enhanced Warning System BeltAle...

Page 44: ...uckled Seat Belts and Pregnant Women We recommend that pregnant women use seat belts throughout their pregnancies Keeping the mother safe is the best way to keep the baby safe Pregnant women should we...

Page 45: ...belt restraint systems The driver s front airbag is mounted in the center of the steering wheel The passenger s front airbag is mounted in the instrument panel above the glove compartment The words S...

Page 46: ...oof including adding a sunroof to your vehicle Do not add roof racks that require permanent attachments bolts or screws for installation on the vehicle roof Do not drill into the roof of the vehicle f...

Page 47: ...cle does not have a rear seat see the Passenger Airbag On Off Switch section Children that are not big enough to properly wear the vehicle seat belt see section on Child Restraints should be secured i...

Page 48: ...Sit back comfortably extending your arms to reach the steering wheel or instrument panel If the vehicle has window airbags they also need room to inflate Do not lean against the door or window Sit up...

Page 49: ...s of the system whenever the ignition switch is in the START or RUN positions These include all of the items listed above except the knee bolsters the instrument panel and the steering wheel and colum...

Page 50: ...eparate and fold out of the way as the airbags inflate to their full size The airbags fully inflate in milliseconds This is less time than it takes you to blink your eyes The airbags then quickly defl...

Page 51: ...akes it necessary for the driver to be able to see the infant is a child age 1 to 12 who must ride in the front seat because there is no rear seat because there is no rear seat position available or b...

Page 52: ...he ON position To Turn On the Passenger Airbag Standard Cab Ve hicles Only Place the ignition key in the Passenger Airbag On Off Switch push the key in and turn counterclockwise and remove the key fro...

Page 53: ...moke like particles The particles are a normal by product of the process that generates the nontoxic gas used for airbag inflation These airborne particles may irritate the skin eyes nose or throat If...

Page 54: ...llisions When the airbag control module detects a collision requiring the window bags to inflate it signals the inflators on the crash side of the vehicle A quantity of nontoxic gas is generated to in...

Page 55: ...m yourself Be sure to tell anyone who works on your vehicle that it has airbags Airbag Light You will want to have the airbags ready to inflate for your protection in an impact While the airbag system...

Page 56: ...ated by DaimlerChrysler Corporation such investigations may be requested by customers insurance carriers govern ment officials and professional crash researchers such as those associated with universi...

Page 57: ...agnostic trouble code s and warning lamp status for electronically controlled safety systems including the airbag system Airbag disable lamp status if equipped Time of airbag deployment in terms of ig...

Page 58: ...of restraints for children from newborn size to the child almost large enough for an adult safety belt Use the restraint that is correct for your child Safety experts recommend that children ride rear...

Page 59: ...ion are for children who weigh 20 to 40 lbs 9 to 18 kg and who are older than one year These child seats are also held in the vehicle by the lap shoulder belt The belt positioning booster seat is for...

Page 60: ...ut of your child restraint Before buying any restraint system make sure that it has a label certifying that it meets all applicable Safety Standards We also recommend that you make sure that you can i...

Page 61: ...and twist the short buckle end belt several times to shorten it Insert the latch plate into the buckle with the release button facing out If the belt still can t be tightened or if pulling and pushin...

Page 62: ...ystems are installed in the Standard Cab passenger seat position and the Quad Cab rear seat outboard positions LATCH equipped seating positions feature both lower anchor bars located at the back of th...

Page 63: ...t to the lower anchorages are now available Child restraints having tether straps and hooks for connection to the seatback tether anchorage have been available for Quad Cab Rear Outboard Seats Mega Ca...

Page 64: ...l seat belts not being used for occupant restraints are stowed and out of reach of children It is recommended that before installing the child restraint buckle the seat belt so the seat belt is tucked...

Page 65: ...quipped with separate straps on each side with each having a hook or connector and a means for adjusting the tension in the strap Forward facing toddler restraints and some rearward facing infant rest...

Page 66: ...Quad Cab and Mega Cab models have three anchorages one behind each of the rear seats WARNING An incorrectly anchored tether strap could lead to seat failure and injury to the child In a collision the...

Page 67: ...y to the tether strap is greatly improved by raising the seat cushion to the up position Remove the elastic before use 2 Place a child restraint on each outboard rear seat and adjust the tether strap...

Page 68: ...under the head restraint to the tether anchor directly behind the seat and to the anchor directly behind the right seat 6 Install each child restraint and remove the slack in the tether strap accordin...

Page 69: ...Multiple Child Restraint Quad Cab THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 69 2...

Page 70: ...eet metal 3 Install the child restraint and remove the slack in the tether strap according to the manufacturer s instructions Children Too Large for Booster Seats Children who are large enough to wear...

Page 71: ...light trailer towing or no load operation will extend the time before the engine is at full efficiency Reduced fuel economy and power may be seen at this time Warm up the engine before placing it unde...

Page 72: ...area inside or outside of a vehicle In a collision people riding in these areas are more likely to be seriously injured or killed Do not allow people to ride in any area of your vehicle that is not e...

Page 73: ...e controls in any position except OFF or MAX A C The best protection against carbon monoxide entry into the vehicle body is a properly maintained engine exhaust system Be aware of changes in the sound...

Page 74: ...ont airbags have deployed If there is any question regarding belt or retractor condition replace the belt Airbag Light The light should come on and remain on for 6 to 8 seconds as a bulb check when th...

Page 75: ...e instrument panel Door Latches Check for positive closing latching and locking Fluid Leaks Check area under vehicle after overnight parking for fuel water oil or other fluid leaks Also if fuel fumes...

Page 76: ......

Page 77: ...onic Power Mirrors If Equipped 84 Electric Rear Window Defroster And Heated Sideview Mirrors If Equipped 85 Trailer Towing Mirrors If Equipped 85 Hands Free Communication UConnect If Equipped 87 Opera...

Page 78: ...s 123 Battery Saver 124 Headlamp Delay 124 Headlights Parking Lights Panel Lights 124 Daytime Running Lights Canada Only And Fleet Vehicles 125 Lights On Reminder 126 Fog Lights If Equipped 126 Cargo...

Page 79: ...th Compass Temperature Mini Trip Computer If Equipped 137 US M Button 137 Reset Button 138 Global Reset 138 Step Button 138 Average Fuel Economy AVG ECO 139 Distance To Empty DTE 139 Trip Odometer ODO...

Page 80: ...Sunroof Express 151 Sunshade Operation 151 Wind Buffeting 152 Sunroof Maintenance 152 Sunroof Fully Closed 152 Electrical Power Outlets 152 Cigar Lighter And Ash Receiver 154 Cupholders 155 Front Ins...

Page 81: ...62 Plastic Grocery Bag Retainers Mega Cab Models 164 Rear Window Features 164 Electric Rear Window Defroster And Heated Side View Mirrors If Equipped 164 Power Sliding Rear Window If Equipped 165 Slid...

Page 82: ...r window Annoying headlight glare can be reduced by moving the small control under the mirror to the night position toward rear of vehicle The mirror should be adjusted while set in the day position t...

Page 83: ...imming feature is activated CAUTION To avoid damage to the mirror during cleaning never spray any cleaning solution directly onto the mirror Apply the solution onto a clean cloth and wipe the mirror c...

Page 84: ...a vehicle seen in the right side convex mirror Some vehicles will not have a convex right side mirror Exterior Mirrors Folding Feature All 6 x 9 inch exterior mirrors are hinged and may be moved eith...

Page 85: ...ton located on the Climate Control panel with the ignition On Turning Off the rear window defroster or the ignition will deactivate the Electric Rear Window Defroster and Heated side view mirrors feat...

Page 86: ...NOTE Fold the 7 x 10 inch trailer towing mirrors rearward prior to entering an automated car wash Blindspot Mirror Trailer Towing Position 86 UNDERSTANDING THE FEATURES OF YOUR VEHICLE...

Page 87: ...e the system s micro phone for private conversation The UConnect phonebook enables you to store up to 32 names and four numbers per name Each language has a separate 32 name phonebook accessible only...

Page 88: ...ect system is fully integrated with the vehicle s audio system The volume of the UConnect system can be adjusted either from the radio volume control knob or from the steering wheel radio control righ...

Page 89: ...emember the UConnect system works best when you talk in a normal conversational tone as if speaking to some one sitting eight feet away from you Voice Command Tree Refer to Voice Tree at the end of th...

Page 90: ...www dodge com uconnect www jeep com uconnect The following are general phone to UConnect System pairing instructions Press the Phone button to begin After the Ready prompt and the following beep say S...

Page 91: ...the priority 3 cellular phone when you make a call You can select to use a lower priority cellular phone at any time refer to Advanced Phone Connectivity Call Dial by Saying a Number Press the Phone...

Page 92: ...e Ready prompt and the following beep say Phonebook New Entry When prompted say the name of the new entry Use of long names helps the voice recognition and is recom mended For example say Robert Smith...

Page 93: ...the phonebook entry that you are editing After you are finished editing an entry in the phonebook you will be given the opportunities to edit another entry in the phonebook call the number you just ed...

Page 94: ...ou wish to delete Note that only the phonebook entry in the current language is deleted After confirmation the phonebook entries will be de leted Note that only the phonebook in the current language i...

Page 95: ...ll No Call Currently in Progress When you receive a call on your cellular phone the UConnect system will interrupt the vehicle audio system if on and will ask if you would like to answer the call To r...

Page 96: ...If two calls are in progress one active and one on hold press the Phone button until you hear a single beep indicating that the active and hold status of the two calls have switched Only one call can...

Page 97: ...on functionality available on the vehicle can be any one of three types After ignition key is switched off a call can continue on the UConnect system either until the call ends or until the vehicle ba...

Page 98: ...ne and manually dial the emergency number for your area If the phone is not reachable and the UConnect system is operational you may reach the emergency number as follows Press the Phone button to beg...

Page 99: ...ion booklet and on the 24 Hour Towing Assistance Card Paging To learn how to page refer to Working with Automated Systems Paging works properly except for pagers of certain companies which time out a...

Page 100: ...a you could press the Voice Recognition button and say Pair a Phone to select that option without having to listen to the rest of the voice prompt Turning Confirmation Prompts On Off Turning confirma...

Page 101: ...play it on the vehicle audio system so you will not hear it Under this situation after successfully dialing a number the user may feel that the call did not go through even though the call is in progr...

Page 102: ...paired with many different electronic devices but can only be actively connected with one electronic device at a time If you would like to connect or disconnect the Blue tooth connection between a UCo...

Page 103: ...will be used for the next phone call If the selected phone is not available the UConnect system will return to using the highest priority phone present in or near approximately with in 30 feet the ve...

Page 104: ...some When navigating through an automated system such as voice mail or when sending a page at the end of speaking the digit string make sure to say send Storing names in phonebook when vehicle is not...

Page 105: ...n sometime be reduced by lowering the in vehicle audio volume Bluetooth Communication Link Occasionally Cellular phones have been found to lose connection to the UConnect system When this hap pens the...

Page 106: ...106 UNDERSTANDING THE FEATURES OF YOUR VEHICLE...

Page 107: ...UNDERSTANDING THE FEATURES OF YOUR VEHICLE 107 3...

Page 108: ...108 UNDERSTANDING THE FEATURES OF YOUR VEHICLE...

Page 109: ...are the result of extensive customer research and evaluations Seats are also a primary part of the Occupant Restraint protection System of the vehicle They need to be used properly for safe operation...

Page 110: ...is equipped with a back recliner The manual forward or rearward seat adjustment handle is found at the front edge of each seat cushion Pull up on the handle and slide the seat to get the most comforta...

Page 111: ...your chest If you ride in this position the shoulder harness will no longer be restraining you In a collision you could slide under the seat belt and receive serious or fatal injuries Recline in a se...

Page 112: ...umbar Support Adjustment If Equipped Rotating the lumbar control knob on the left side of the driver s seatback and on the right side of the passenger s seatback increases or decreases the lumbar lowe...

Page 113: ...e on the outboard side of the front seat cushions Three switches control the seat move ment The four way switch in the center can be moved forward or backwards to get the most comfortable posi tion Th...

Page 114: ...Rear Seat Features Mega Cab Models Reclining Rear Seats Mega Cab Models The recliner handle is on the outside of the seat cushion Pull up on the handle as shown to release the seat back and adjust for...

Page 115: ...olded down and used as a table To fold either rear seat back down Table Mode lift the handle and fold the seat back forward Simply lift the seat back to return the seat to the upright position Verify...

Page 116: ...d flat Kneel Mode and used for carrying cargo Each of the rear seat backs provide 2 D rings and each of the rear storage bin lids provide 2 slotted cutouts Use a cargo tie down to secure cargo in the...

Page 117: ...your vehicle is in a seat and using a seat belt properly WARNING Cargo must be securely tied down before driving your vehicle Improperly secured cargo can fly around in a sudden stop and strike someon...

Page 118: ...neel Mode lift the handle and fold the seat forward Simply lift the seat back to return the seat to the upright position Verify that it is locked in place Kneel Mode Handle Kneel Mode 118 UNDERSTANDIN...

Page 119: ...heated seat switches are located in the instrument panel under the climate controls Each heated seat switch has two settings HI and LOW Press the switch once to obtain High heat level then press the...

Page 120: ...that the Heated Seat System needs servicing WARNING Persons who are unable to feel pain to the skin because of advanced age chronic illness diabetes spinal cord injury medication alcohol use exhaus ti...

Page 121: ...d is released you must reach into the opening beneath the center of the grille and push up the latch to release the safety catch before raising the hood To prevent possible damage do not slam the hood...

Page 122: ...fully latched it could fly up when the vehicle is moving and block your forward vision Be sure all hood latches are latched fully before driving LIGHTS Headlight Switch Location 122 UNDERSTANDING THE...

Page 123: ...it allows the doors to stay open for extended periods of time without discharging the vehi cle s battery The brightness of the instrument panel lighting can be regulated by rotating the dimmer contro...

Page 124: ...ery Saver mode is cancelled if the ignition is ON Headlamp Delay To aid in your exit your vehicle is equipped with a headlamp delay that will leave the headlamps on for 90 seconds This delay is initia...

Page 125: ...rt wash with a mild soap solution fol lowed by rinsing Do not use abrasive cleaning components solvents steel wool or other abrasive materials to clean the lenses Daytime Running Lights Canada Only an...

Page 126: ...cle headlights are ON low beam An indicator light located in the instrument cluster will illuminate when the fog lights are on The fog lights will turn off when the switch is pushed a second time when...

Page 127: ...gnal lights If a defective bulb or wiring circuit is detected for the turn signal system the arrow indicators will flash at a faster rate If an indicator fails to light when the lever is moved it woul...

Page 128: ...d the steer ing wheel This will cause the high beam headlights to turn on until the lever is released High Beam Low Beam Select Switch Pull the multifunction control lever fully toward the steering wh...

Page 129: ...cycle with a variable pause between cycles desirable For maximum delay between cycles rotate the control knob into the upper end of the delay range The delay interval decreases as you rotate the knob...

Page 130: ...asher knob is released It will then resume the intermittent interval previously selected If the washer knob is pushed for a period greater than 1 second while in the OFF position the wiper will wipe a...

Page 131: ...angerous Without a stable steering col umn you could lose control of the vehicle and have an accident Adjust the column only while the ve hicle is stopped Be sure it is locked before driving Tilt Stee...

Page 132: ...t 10 inches 254 mm away from the airbag located in the center of the steering wheel 2 Fasten and adjust the seatbelts 3 Move the adjustable pedal switch located to the left of the steering column near...

Page 133: ...uction in the adjustable pedal s path ELECTRONIC SPEED CONTROL IF EQUIPPED When engaged this device takes over accelerator opera tion at speeds greater than 35 mph 56 km h The controls are mounted on...

Page 134: ...accident Always leave the system OFF when you aren t using it To Resume Speed To resume a previously set speed push and release the RESUME button Resume can be used at any speed above 30 mph 50 km h...

Page 135: ...lerator pedal to maintain the desired speed Vehicles equipped with a 6 speed manual transmission should be operated in 4th or 5th gear under the above conditions Vehicles equipped with a 4 speed autom...

Page 136: ...tated to the courtesy light position fully upward position or when the UNLOCK button is pressed on the Remote Keyless Entry transmitter if so equipped These lights are also operated individually as re...

Page 137: ...g Courtesy Lights Compass Temperature Mini Trip Computer CMTC This overhead console allows you to choose between a compass temperature display and one of four trip con ditions being monitored US M But...

Page 138: ...lapsed time ET Global Reset If the RESET button is pressed twice within 2 seconds while in any of the 3 resettable displays AVG ECO ODO ET the Global Reset will reset all 3 displays Step Button Use th...

Page 139: ...my according to the current fuel tank level This is not resettable NOTE Significant changes in driving style or vehicle loading will greatly affect the actual drivable distance of the vehicle regardle...

Page 140: ...reset Resetting of this screen will cause the trip odometer to change to Zero Elapsed Time ET This display shows the accumulated ignition ON time since the last reset Resetting the Elapsed Time will c...

Page 141: ...cts the CAL symbol will turn off and the compass will function normally Manual Compass Calibration NOTE To ensure proper compass calibration make sure the compass variance is properly set before manu...

Page 142: ...h In some areas of the country the difference between magnetic and geographic north is great enough to cause the compass to give false readings If this occurs the compass variance must be set accordin...

Page 143: ...d engine temperature can influence the displayed temperature therefore temperature readings are slowly updated when the vehicle speed is below 20 mph 30 km h or during stop and go driving GARAGE DOOR...

Page 144: ...thout these safety features it could cause injury or death Call toll free 1 800 355 3515 or on the Internet at www homelink com for safety information or assistance WARNING Vehicle exhaust contains ca...

Page 145: ...1 Press and hold the two outer HomeLink buttons and release only when the indicator light begins to flash after 20 seconds Do not hold the buttons for longer than 30 seconds and do not repeat step on...

Page 146: ...e indicator light stays on constantly programming is complete and your device should activate when the HomeLink button is pressed and released NOTE To program the remaining two HomeLink but tons begin...

Page 147: ...onds of transmission which may not be long enough for HomeLink to pick up the signal during programming Similar to this Canadian law some U S gate operators are designed to time out in the same manner...

Page 148: ...e below follow the step noted Press and hold the two outer HomeLink buttons until the indicator light begins to flash after 20 seconds Release both buttons Do not hold for longer that 30 seconds HomeL...

Page 149: ...any interference that may be received including interference that may cause undes ired operation NOTE Changes or modifications not expressly ap proved by the party responsible for compliance could vo...

Page 150: ...to project through the sunroof opening Injury may result Open Sunroof Express Mode Momentarily pressing the switch rearward will activate the Express Open Feature causing the sunroof to open automatic...

Page 151: ...se to Express Close Pinch Protect Override If a known obstruction ice debris etc prevents closing press the switch forward and hold for two seconds after the reversal occurs This allows the sunroof to...

Page 152: ...abrasive cleaner and a soft cloth to clean the glass panel Sunroof Fully Closed Press the switch forward and release to ensure that the sunroof is fully closed ELECTRICAL POWER OUTLETS The auxiliary e...

Page 153: ...gged in draw power from the vehicle s battery even when not in use i e cellular phones etc Eventually if plugged in long enough the vehicle s battery will discharge suffi ciently to degrade battery li...

Page 154: ...nel above and to the left of the ash receiver As a child safety precaution the lighter only operates with the ignition switch ON It heats when pushed in and pops out automatically when ready for use T...

Page 155: ...by pulling on the cup holder door handle on the front surface Each opening in the cupholder is adjustable and will hold cups and mugs of various sizes To secure the cup place the cup to be held into o...

Page 156: ...Cup Holder Door Handle Cup Holders Automatic Transmission 156 UNDERSTANDING THE FEATURES OF YOUR VEHICLE...

Page 157: ...r new Ram truck is equipped with bucket seats there are three cup holders located on the front of the center console Front Instrument Panel Cupholders Manual Transmission Cup Holders Bucket Seat Cup H...

Page 158: ...with a rear cup holder that consists of two cupwells for rear passenger convenience Rear Cupholder Mega Cab Mega Cab vehicles are equipped with rear cupholders located in the center armrest Mega Cab R...

Page 159: ...computer a cellular telephone CD s and miscellaneous items The top of the cover provides a generous firm surface to serve as a desktop for your mobile office WARNING This armrest is not a seat Anyone...

Page 160: ...tently and with greater caution After the use of high power draw accessories or long periods of the vehicle not being started with accessories still plugged in the vehicle must be driven a sufficient...

Page 161: ...gering occupants of the vehicle Items stored should not exceed a total of 10 lbs 4 5 kg CAUTION Many accessories that can be plugged in draw power from the vehicle s battery even when not in use i e c...

Page 162: ...models provide additional storage under the rear seat Lift the seat to access the storage compart ment Storage and Seats Mega Cab Models The Mega Cab models provide additional storage behind the rear...

Page 163: ...e compartment cover The rear storage compartment can be divided into three separate compartments by using the divider doors inside the storage compartment Mega Cab Rear Storage Compartment Handle Mega...

Page 164: ...Electric Rear Window Defroster and Heated side view mirrors are activated by pressing the heated grid button located on the Climate Control panel with the ignition On Turning Off the ignition will dea...

Page 165: ...e right side of the switch to open the glass and the left side of the switch to close the glass Sliding Rear Window If Equipped A locking device in the center of the window helps to prevent entry from...

Page 166: ...icle with loose items stored on the load floor While driving or in an accident you may experience abrupt stopping rapid acceleration or sharp turns Loose objects stored on the load floor may move arou...

Page 167: ...upward position 2 Grasp the knob on the load floor and lift the knob until the load floor unfolds into position 3 Reverse the procedure to store the load floor Unfolding The Load Floor Load Floor In...

Page 168: ...floor up to access storage under the load floor WARNING Do not drive with the load floor in the up position When stopping fast or in an accident the load floor could move to the down position causing...

Page 169: ...ler You can carry wide building materials sheets of ply wood etc by building a raised load floor Place lumber across the box in the indentations provided above the wheel housings and in the bulkhead d...

Page 170: ...y be thrown forward in an accident causing serious or fatal injury There are stampings in the sheet metal on the inner side bulkheads of the box in front of and behind both wheel housings Place wooden...

Page 171: ...ll away from the box Once the cables are free move to the right side of the tailgate hinge bracket Raise the right side of the tailgate until the right side pivot clears the hanger bracket Slide the e...

Page 172: ...which is deadly the exhaust system on vehicles equipped with Cap or Slide In Campers should extend beyond the overhanging camper compartment and be free of leaks TAILGATE SUPPORT STRAP ATTACHMEN 172 U...

Page 173: ...rmation 188 Radio Broadcast Signals 188 Two Types Of Signals 188 Electrical Disturbances 189 AM Reception 189 FM Reception 189 Sales Code REF AM FM CD Single Disc Radio With Optional Satellite Radio A...

Page 174: ...Notes On Playing MP3 Files 207 Operation Instructions CD Mode For MP3 Audio Play 209 Load Eject Button CD Mode For MP3 Play 209 Sales Code RAK AM FM Cassette CD 6 Disc Radio With Optional Satellite R...

Page 175: ...tem 225 Operating Instructions Satellite Radio If Equipped 226 Clock Setting Procedure 226 Video Entertainment System Sales Code XRV If Equipped 226 Satellite Radio If Equipped 226 System Activation 2...

Page 176: ...Tape And Player Maintenance 232 Compact Disc Maintenance 233 Radio Operation And Cellular Phones 234 Climate Controls 234 Heater Only If Equipped 235 Air Conditioning And Heating If Equipped 237 Air...

Page 177: ...INSTRUMENTS AND CONTROLS UNDERSTANDING YOUR INSTRUMENT PANEL 177 4...

Page 178: ...INSTRUMENT CLUSTER 178 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 179: ...ON to obtain accurate readings 2 Voltage Gauge When the engine is running the gauge indicates the electrical system voltage The pointer should stay within the normal range if the battery is charged I...

Page 180: ...if the driver s seat belt is unbuckled a chime will sound After the bulb check or when driving if the driver seat belt remains unbuckled the Seat Belt Warning Light will flash or remain on continuousl...

Page 181: ...page 269 for more information 13 Temperature Gauge The temperature gauge indicates engine coolant temperature Any reading within the normal range indicates that the cooling system is operat ing satisf...

Page 182: ...ight will also come on for about two seconds when the ignition is first turned ON 15 Transmission Range Indicator Automatic Transmissions Only When the gear selector lever is moved this indicator show...

Page 183: ...itors the emissions and engine control system If the vehicle is ready for emissions testing the light will come on when the ignition is first turned on and remain on as a bulb check until the engine i...

Page 184: ...nd the parking brake is on If the light remains on when the parking brake is released it indicates a possible brake hydraulic system malfunction In this case the light will remain on until the cause i...

Page 185: ...ice as soon as possible If the light is flashing when the engine is running immediate service is required and you may experience reduced performance an elevated rough idle or engine stall and your veh...

Page 186: ...torque converter slip condition such as 4 wheel drive operation e g snow plowing off road operation If this light comes on stop the vehicle and run the engine at idle or faster with the transmission...

Page 187: ...34 gallons 2500 3500 short box models 35 gallons 2500 3500 long box models 31 Door Ajar The Door Ajar light will illuminate when any door is opened When the ignition is ON the Door Ajar light will st...

Page 188: ...ob or wait approximately 5 seconds RADIO GENERAL INFORMATION Radio Broadcast Signals Your new radio will provide excellent reception under most operating conditions Like any system however car radios...

Page 189: ...things as lightning power lines and neon signs FM Reception Because FM transmission is based on frequency varia tions interference that consists of amplitude variations can be filtered out leaving th...

Page 190: ...ontrol to turn the radio ON Press the ON VOL a second time to turn OFF the radio Electronic Volume Control The electronic volume control turns continuously 360 degrees in either direction without stop...

Page 191: ...eturn Rotating the volume control turning the radio ON OFF or turning ON OFF the ignition will cancel the MUTE feature NOTE In Hands Free Phone if equipped mode the MUTE button mutes the microphone SC...

Page 192: ...AM FM or Satel lite if equipped frequencies TUNE Control Radio Mode Turn the right side rotary control clockwise to increase or counter clockwise to decrease the frequency AM FM Button Radio Mode Pres...

Page 193: ...press and release that button If a button is not selected within 5 seconds after pressing the SET button the station will continue to play but will not be stored into push button memory You may add a...

Page 194: ...io or ignition switch OFF If you insert a disc with the ignition ON and the radio OFF the CD will automatically be pulled into the CD Player This radio does not play discs with MP3 tracks SEEK Button...

Page 195: ...Press and hold the FF Fast Forward and the CD player will begin to fast forward until FF is released The RW Reverse button works in a similar manner RND SET Button Random Play Button CD Mode Press th...

Page 196: ...display NOTE The radio will return to the last stored mode if the ignition switch is turned from the OFF LOCK posi tion to the ACC position the radio is turned on and the radio was previously in the...

Page 197: ...de No function Mode Button Auxiliary Mode Press the mode button repeatedly to select between the CD player and Satellite Radio if equipped Operating Instructions Hands Free Phone If Equipped Refer to...

Page 198: ...ess the ON VOL control to turn the radio ON Press the ON VOL a second time to turn OFF the radio Electronic Volume Control The electronic volume control turns continuously 360 degrees in either direct...

Page 199: ...ill be displayed Press the MUTE button a second time and the sound from the speakers will return Rotating the volume control turning the radio ON OFF or turning OFF the ignition will also return the s...

Page 200: ...ton causes the tuner to search for the next frequency in the direction of the arrows This feature operates in either AM FM or Satel lite if equipped frequencies TUNE Control Radio Mode Turn the right...

Page 201: ...ance and fade RND PTY Button Radio Mode Pressing this button once will turn on the PTY mode for 5 seconds If no action is taken during the 5 second time out the PTY icon will turn off Pressing the PTY...

Page 202: ...nly operates when in the FM mode If a preset button is activated while in the PTY Program Type mode the PTY mode will be exited and the radio will tune to the preset station SET DIR Button Radio Mode...

Page 203: ...1 6 Radio Mode These buttons tune the Radio to the stations that you commit to push button memory 12AM 12 FM and 12 Satellite if equipped stations Operation Instructions CD MODE for CD Audio Play NOTE...

Page 204: ...n for the next selection on the CD Press the left side of the button to return to the beginning of the current selection or return to the beginning of the previous selection if the CD is within the fi...

Page 205: ...display will show EJECTING DISC when the disc is being ejected and prompt the user to remove the disc Press and hold the LOAD EJT button for 5 seconds and all CDs will be ejected from the radio If you...

Page 206: ...io Mode AM FM Button CD MODE for CD Audio Play Switches the Radio to the Radio mode RND PTY Button Random Play Button CD MODE for CD Audio Play Press this button while the CD is playing to activate Ra...

Page 207: ...play the file nor mally UDF and Apple HFS formats are not supported The radio uses the following limits for file systems Maximum number of directory levels 15 Maximum number of files 255 Maximum numb...

Page 208: ...EG Specifi cation Sampling Fre quency kHz Bit rate kbps MPEG 1 Audio Layer 3 48 44 1 32 320 256 224 192 160 128 112 96 80 64 56 48 40 32 MPEG 2 Audio Layer 3 24 22 05 16 160 128 144 112 96 80 64 56 48...

Page 209: ...tton plays the beginning of the MP3 file Pressing the button within the first ten seconds plays the previous file LOAD EJECT Button CD Mode for MP3 Play LOAD EJECT Load Press the LOAD EJECT button and...

Page 210: ...ong Title Artist File Name and Folder Name if avail able Press the MSG or INFO button once more to return to elapsed time priority mode Press and hold the MSG or INFO button while in the message displ...

Page 211: ...er s Manual Operating Instructions Satellite Radio Mode If Equipped Refer to the Satellite Radio section of the Owner s Manual Operating Instructions Video Entertainment System VES If Equipped Refer t...

Page 212: ...e Satellite or Vehicle Entertainment System VES if equipped SEEK Button Radio Mode Press and release the SEEK button to search for the next station in either AM FM or Satellite if equipped mode Press...

Page 213: ...on FM mode only RW FF Radio Mode Pressing the rewind fast forward button causes the tuner to search for the next frequency in the direction of the arrows This feature operates in either AM FM or Satel...

Page 214: ...tary TUNE control again to exit setting tone balance and fade RND PTY Button Radio Mode Pressing this button once will turn on the PTY mode for 5 seconds If no action is taken during the 5 second time...

Page 215: ...the radio will be tuned to the next frequency station with the same selected PTY name The PTY function only operates when in the FM mode If a preset button is activated while in the PTY Program Type m...

Page 216: ...EEK button up or down to move the track number to skip forward or backward 1 to 6 selections Press the SEEK button once to move 1 selection twice to move 2 selections etc Fast Forward FF Press the FF...

Page 217: ...to the tape player the pinch roller will automatically reengage and the tape will resume play Noise Reduction The Dolby Noise Reduction System is on whenever the tape player is on but may be switched...

Page 218: ...rack 1 SEEK Button CD MODE for CD Audio Play Press the right side of the SEEK button for the next selection on the CD Press the left side of the button to return to the beginning of the current select...

Page 219: ...the radio will play the next CD after a 2 minute timeout If the CD is removed and there are no other CD s in the radio the radio will remain in CD mode and display INSERT DISC for 2 minutes After 2 m...

Page 220: ...ond time to stop Random Play Buttons 1 6 CD MODE for CD Audio Play Selects disc positions 1 6 for Play Load Eject Notes On Playing MP3 Files The radio can play MP3 files however acceptable MP3 file re...

Page 221: ...scs may contain combinations of normal CD audio tracks and computer files including MP3 files Discs created with an option such as keep disc open after writing are most likely multisession discs The u...

Page 222: ...itle and album title are supported for version 1 ID3 tags ID3 version 2 is not supported by the radios Playlist files are not supported MP3 Pro files are not supported Playback of MP3 and WMA Files Wh...

Page 223: ...e radio will display PLEASE WAIT and prompt when to INSERT DISC After the radio displays INSERT DISC insert the CD into the player The radio display will show LOADING DISC when the disc is loading LOA...

Page 224: ...e RW FF CD Mode for MP3 and WMA Play Press the FF side of the button to move forward through the file or MP3 and WMA selection TUNE Control CD Mode for MP3 Play Pressing the TUNE Control allows the ad...

Page 225: ...ting Instructions Video Entertainment System VES If Equipped Refer to separate Video Entertainment System VES Guide SALES CODE REC AM FM CD 6 DISC RADIO WITH NAVIGATION SYSTEM Satellite Navigation Rad...

Page 226: ...ls about setting the clock VIDEO ENTERTAINMENT SYSTEM SALES CODE XRV IF EQUIPPED The optional VES Video Entertainment System con sists of a DVD player and LCD liquid crystal display screen a battery p...

Page 227: ...Identification Num ber is needed to activate your Sirius Satellite Radio system To access the ESN SID refer to the following steps ESN SID Access With REF Radios With the ignition switch in the ACCES...

Page 228: ...press the CD Eject and Set buttons simulta neously until the 12 digits of the ESN SID appear on the screen Selecting Satellite Mode in REF RAQ and RAK Radios Selecting Satellite Mode REF Radio Press t...

Page 229: ...tomer Care at 888 539 7474 to discuss options for channel blocking or unblock ing Please have your ESN SID information available Storing and Selecting Pre Set Channels In addition to the 12 AM and 12...

Page 230: ...the rooftop antenna location Metal objects placed within the line of sight of the antenna will cause decreased performance Larger luggage items should be placed as far forward as possible Do not place...

Page 231: ...The left hand control is a rocker type switch with a push button in the center The function of the left hand control is different depending on which mode you are in The following describes the left ha...

Page 232: ...the beginning of the previous track if it is within one second after the current track begins to play If you press the switch up or down twice it plays the second track three times it will play the t...

Page 233: ...mmercially available WET cleaning cassette As preventive maintenance clean the head about every 30 hours of use If you wait until the head becomes very dirty noticeably poor sound it may not be possib...

Page 234: ...tion may be lessened or eliminated by relocating the cellular phone antenna This condition is not harmful to the radio If your radio performance does not satisfactorily clear by the repo sitioning of...

Page 235: ...E To improve your selection choices the system allows you to operate at intermediate positions between the major modes These intermediate positions are iden tified by the small dots Panel Outside air...

Page 236: ...d to the windshield through the defroster outlets located at the base of the windshield and the demister outlets located at the edge of each side of the instrument panel Blower Control The rotary knob...

Page 237: ...e snowflake button shows that the air conditioning is on Press the button a second time to turn the air condition ing off Slight changes in engine speed or power may be noticed when the air conditioni...

Page 238: ...ulation Mode mode does not necessarily consume more fuel than normal A C mode Panel Outside air flows through the outlets located in the instrument panel Bi Level Outside air flows through the outlets...

Page 239: ...tion There are grilles in the cab back panel These are air exhausters that provide the means for regular exchange of cab air Side window demisters direct air flow specifically to the window glass to h...

Page 240: ...nditioned air will be directed through the outlets selected by the mode control A light in the snowflake button shows that the air conditioning is on Press the button a second time to turn the air con...

Page 241: ...rmediate positions are iden tified by the small dots and give an even blend of both modes Panel Outside air flows through the outlets located in the instrument panel These outlets can be adjusted to d...

Page 242: ...nditioning compressor operates in both Mix and Defrost or a blend of these modes even if the A C button has not been pressed This dehumidifies the air to help dry the windshield Blower Control The rot...

Page 243: ...k panel These are air exhausters that provide the means for regular exchange of cab air Side window demisters direct air flow specifically to the window glass to help prevent interior fogging of the g...

Page 244: ...sition turn the mode control to the panel fresh position press the snowflake button to turn on the air conditioning and drive with the windows open for the first few minutes Once the hot air has been...

Page 245: ...ry well will help prevent contaminates cigarette smoke perfumes etc from sticking to the windows Contaminates increase the rate of window fogging Summer Operation Air conditioned vehicles must be prot...

Page 246: ...ped with an automatic recirculation system When the system senses a heavy load or high heat conditions it may use partial Recirculation A C mode to provide additional comfort Winter Operation When ope...

Page 247: ...Operating Tips Chart UNDERSTANDING YOUR INSTRUMENT PANEL 247 4...

Page 248: ......

Page 249: ...66 F 19 C 254 Starting Procedure Engine Manifold Air Temperature Below 66 F 19 C 255 Starting Fluids 259 Normal Operation Diesel Engine 259 Cold Weather Precautions 260 Engine Idling In Cold Weather...

Page 250: ...tions If Equipped 280 Shifting Procedure Electronically Shifted Transfer Case 285 Limited Slip Differential If Equipped 287 Driving On Slippery Surfaces 288 Driving Off Road 289 Parking Brake 290 Brak...

Page 251: ...Balance 312 Supplemental Tire Pressure Information If Equipped 313 Tire Chains 313 Snow Tires 315 Tire Rotation Recommendations 315 Dual Rear Wheels 316 Engine Runaway 317 Fuel Requirements Diesel En...

Page 252: ...338 Trailer Towing Mirrors If Equipped 339 Snowplow 341 Before Plowing 342 Snowplow Prep Package Model Availability 342 Over The Road Operation With Snowplow Attached 343 Methods For Removing Snow 34...

Page 253: ...icle fire which may cause serious or fatal injuries WARNING Do not leave children or animals inside parked vehicles in hot weather Interior heat build up may cause serious injury or death Manual Trans...

Page 254: ...enting fuel gelling It is controlled by a built in thermostat A heated intake air system both improves engine starting and reduces the amount of white smoke generated by a warming engine Normal Starti...

Page 255: ...ult Turn key to OFF and wait at least two minutes before trying again 5 When the engine starts release the key 6 Check to see that there is oil pressure 7 Release the parking brake Starting Procedure...

Page 256: ...tes until the manifold heaters have completed the post heat cycle Release the parking brake and drive NOTE Engine idle speed will automatically increase to 1000 rpm at low coolant temperatures to impr...

Page 257: ...ssive white smoke and poor engine perfor mance will result if manifold heaters are not recycled Heat generated by the manifold heaters dissipates rapidly in a cold engine If more than two minutes pass...

Page 258: ...turn the key back to the OFF position The electric fuel transfer pump will continue to run and purge air from the system for about 20 seconds After 20 seconds attempt to start the engine again 3 Start...

Page 259: ...and engine damage The engine is equipped with an automatic electric air preheating system If the instructions in this manual are followed the engine should start in all conditions WARNING Do not leav...

Page 260: ...ime will not exceed 150 seconds The needle should then stabilize at the approximate operation point The cycling action will cause temporary dimming of the headlamps interior lamps and also a noticeabl...

Page 261: ...115 volt AC electrical outlet with a grounded three wire exten sion cord The engine block heater cord is routed under the hood to the right side and can be located just behind the grille near the hea...

Page 262: ...of the opening in the winter front A suitable cold weather cover is available from your Mopar dealer Battery Blanket Usage A battery loses 60 of its cranking power as the battery temperature decrease...

Page 263: ...ather Avoid prolonged idling in ambient temperatures below 0 F Long periods of idling may be harmful to your engine because combustion chamber temperatures can drop so low that the fuel may not burn c...

Page 264: ...efore shutting it down This idle period will allow the lubricating oil and coolant to carry excess heat away from the combustion chamber bearings internal components and turbocharger This is especiall...

Page 265: ...down hill When descending steep grades use a combination of gears and service brakes to control vehicle engine speed Overspeed can cause severe engine damage Operating Precautions Avoid Overheating T...

Page 266: ...matic Transmission To reduce potential for engine and transmission over heating in high ambient temperature conditions take the following actions City Driving when stopped put transmission in neutral...

Page 267: ...the normal operating range in the engine operating temperature excessive smoke oil pressure drop TRANSMISSION SHIFTING Automatic Transmission with Overdrive If Equipped The gear shift selector display...

Page 268: ...brake when leaving the vehicle in this range Always apply parking brake first then place the selector in Park position On 4 wheel drive vehicles be sure that the transfer case is in a drive position W...

Page 269: ...hen the vehicle is standing for pro longed periods with the engine running The engine may be started in this range Set the parking brake if you must leave the vehicle D Drive This position provides al...

Page 270: ...n as a substitute for the parking brake Always apply parking brake fully when parked to guard against vehicle movement and possible injury or damage Overdrive Operation The overdrive automatic transmi...

Page 271: ...t this temperature If the transmission temperature becomes hot enough the TRANS TEMP light may illuminate and the transmission may downshift out of Overdrive until the transmission cools down After co...

Page 272: ...the button must be pressed each time the engine is started When To Lock Out Overdrive When driving in hilly areas towing a trailer carrying a heavy load etc and frequent 4 3 4 transmission shifting oc...

Page 273: ...he transmission The torque converter will refill within five seconds of shifting from Park into any other gear position Out of Park Sense Alarm Vehicles with a Diesel Engine and 4 speed hydraulic Auto...

Page 274: ...shifting gears As you release the clutch pedal lightly depress the accelera tor pedal This transmission has a creeper 1st gear which should be used to start from a standing position when carrying a pa...

Page 275: ...dal or attempt to hold the vehicle on a hill with the clutch pedal partially engaged as this will cause abnormal wear on the clutch Downshifting Moving from a high gear down to a lower gear is recomme...

Page 276: ...ating Information Precautions The transfer case provides 4 mode positions 2 rear wheel drive high range 4 wheel drive high range neu tral and 4 wheel drive low range This transfer case is intended to...

Page 277: ...e and circumference on each wheel Any difference will adversely affect shifting and can cause damage to the transfer case NOTE Do not attempt to make a shift while only the front or rear wheels are sp...

Page 278: ...ar Wheel Drive High Range Normal street and highway driving Dry hard surfaced roads 4H 4 Wheel Drive High Range Locks the front and rear driveshafts together Forces the front and rear wheels to rotate...

Page 279: ...ling at 2 to 3 mph 3 to 5 km h shift an automatic transmission to N Neutral or depress the clutch on a manual transmission While the vehicle is coasting at 2 to 3 mph 3 to 5 km h shift the transfer ca...

Page 280: ...r than 2 to 3 mph 3 to 5 km h NOTE Do not attempt to shift to or from 4L while the transmission is in gear or clutch is engaged Transfer Case Reminder Light The four wheel drive operating light 4WD lo...

Page 281: ...s is accomplished by rotating the 4WD Control Switch to the desired position see Shifting Procedure section for specific shifting instructions The 4HI and 4LO positions are designed for loose slippery...

Page 282: ...itions are not Met 1 The indicator light for the current position will remain ON 2 The newly selected position indicator light will con tinue to flash 3 The transfer case will not shift NOTE Before re...

Page 283: ...only the front or rear wheels are spinning can cause damage to the transfer case When operating your vehicle in 4LO the engine speed is approximately three times that of the 2WD or 4HI positions at a...

Page 284: ...ar Wheel Drive High Range Normal street and highway driving Dry hard surfaced roads 4HI 4 Wheel Drive High Range Locks the front and rear driveshafts together Forces the front and rear wheels to rotat...

Page 285: ...shift again NOTE If all the requirements to select a new transfer case position have been met the current position indica tor light will turn OFF the selected position indicator light will flash unti...

Page 286: ...detrimental to the vehicle or occupants Shifting can be performed with the vehicle rolling 2 to 3 mph 3 to 5 km h or completely stopped USE EITHER OF THE FOLLOWING PROCEDURES Preferred Procedure 1 Wit...

Page 287: ...nger than 21 days refer to the section on Vehicle Storage LIMITED SLIP DIFFERENTIAL IF EQUIPPED The limited slip differential provides additional traction on snow ice mud sand and gravel particularly...

Page 288: ...ING ON SLIPPERY SURFACES When driving on wet or slushy roads it is possible for a wedge of water to build up between the tire and road surface This is known as hydroplaning and may cause partial or co...

Page 289: ...steadily Apply the accelerator slowly to avoid spinning the wheels DO NOT REDUCE the tire pressures for this type of driving NOTE After off road usage particularly in sand or mud inspect the underside...

Page 290: ...parking brake is applied You must be sure that the parking brake is fully applied before leaving the vehicle Be sure the parking brake is firmly set when parked and the gear shift lever is in the PAR...

Page 291: ...blems due to excessive heating of the rear brakes When parking on a hill turn the front wheels toward the curb on a downhill grade and away from the curb on an uphill grade The parking brake should al...

Page 292: ...rature dust and or other debris may also contribute to the noise condition Repeated or con tinuous noises during braking may be an indication that the brake linings are worn and in need of replacement...

Page 293: ...ned to aid the driver in maintaining vehicle control under adverse braking conditions The system operates with a separate com puter to modulate hydraulic pressure to prevent wheel lockup and help avoi...

Page 294: ...ight spaces The system will provide mechanical steering capability if power assist is lost If for some reason the power assist is interrupted it will still be possible to steer your vehicle Under thes...

Page 295: ...the end of the steering wheel travel will increase the steering fluid temperature and should be avoided when possible Damage to the power steering pump may occur TIRE SAFETY INFORMATION Tire Markings...

Page 296: ...c tires is the same as for P Metric tires except for the letters LT that are molded into the sidewall preced ing the size designation Example LT235 85R16 Temporary Spare tires are high pressure compac...

Page 297: ...re based on U S design standards T Temporary Spare tire 31 Overall Diameter in Inches in 215 Section Width in Millimeters mm 65 Aspect Ratio in Percent Ratio of section height to section width of tire...

Page 298: ...ditions i e tire pressure vehicle loading road conditions and posted speed limits Load Identification blank Absence of any text on sidewall of the tire indicates a Standard Load SL Tire Extra Load XL...

Page 299: ...certifies that the tire is in compliance with the U S Department of Transportation tire safety standards and is approved for highway use MA Code representing the tire manufacturing location 2 digits...

Page 300: ...face of the driver s door or the driver s side B pillar Tire and Loading Information Placard This placard tells you important information about the 1 number of people that can be carried in the vehicl...

Page 301: ...tion of this manual To determine the maximum loading conditions of your vehicle locate the statement The combined weight of occupants and cargo should never exceed XXX kg or XXX lbs on the Tire and Lo...

Page 302: ...ansferred to your vehicle Consult this manual to determine how this reduces the available cargo and luggage load capacity of your vehicle NOTE The following table shows examples on how to calculate to...

Page 303: ...STARTING AND OPERATING 303 5...

Page 304: ...and can cause accidents Under inflation increases tire flexing and can result in tire failure Over inflation reduces a tire s ability to cushion shock Objects on the road and chuckholes can cause dam...

Page 305: ...re is listed either on the face of the driver s door or on the driver s side B pillar Some vehicles may have Supplemental Tire Pressure Information for vehicle loads that are less than the maximum loa...

Page 306: ...Tire pressures change by approximately 1 psi 7 kPa per 12 F 7 C of air temperature change Keep this in mind when checking tire pressure inside a garage especially in the winter Example If garage tempe...

Page 307: ...hicle loaded to the maximum capacity at continuous speeds above 75 mph 120 km h Radial Ply Tires WARNING Combining radial ply tires with other types of tires on your vehicle will cause your vehicle to...

Page 308: ...s worn to the tread wear indicators the temporary use spare tire needs to be replaced Be sure to follow the warnings which apply to your spare Failure to do so could result in spare tire failure and l...

Page 309: ...irst opportunity WARNING The limited use spare tires are for emergency use only Installation of this limited use spare tire affects vehicle handling With this tire do not drive more than 60 mph 100 km...

Page 310: ...one near a spinning wheel no matter what the speed Tread Wear Indicators Tread wear indicators are in the original equipment tires to help you in determining when your tires should be replaced These i...

Page 311: ...de a balance of many characteristics They should be inspected regularly for wear and correct cold tire inflation pressure The manu facturer strongly recommends that you use tires equiva lent to the or...

Page 312: ...city other than what was originally equipped on your vehicle Using a tire with a smaller load index could result in tire overloading and failure You could lose control and have an accident Failure to...

Page 313: ...precautions Because of limited chain clearance between tires and other suspension components it is important that only chains in good condition are used Broken chains can cause serious vehicle damage...

Page 314: ...0R17 LT265 70R17 and LT235 80R17 size tires NOTE On 4X4 2500 3500 Single Rear Wheel SRW Ram Trucks class U snow chains are permitted on the rear wheels only of vehicles equipped with LT265 70R17 CAUTI...

Page 315: ...the front and rear axles of vehicles operate at different loads and perform different steering driving and braking functions For these reasons they wear at unequal rates and develop irregular wear pat...

Page 316: ...ont to back rotation pattern Instead rotate your tires side to side at the recommended intervals Dual Rear Wheels The tires used on dual wheel assemblies should be matched for wear to prevent overload...

Page 317: ...that the wheel is dished inward That way the tread design of asymmetri cal tires and the white writing of the OWL tires will maintain proper position ENGINE RUNAWAY WARNING In case of engine runaway...

Page 318: ...Diesel fuel is seldom completely free of water To prevent fuel system trouble drain the accumulated water from the fuel water separator using the fuel water separator drain provided Use an approved f...

Page 319: ...Sulfur Content 05 by weight ASTM D 2622 Water Sediment less than 0 05 by volume ASTM D 2709 Carbon Residue Less than 35 Ramsbottom ASTM D 524 Flash Point 125 F min ASTM D 93 Fuel Properties No 2 Dies...

Page 320: ...erfilling do not top off the fuel tank after filling NOTE When the fuel nozzle clicks or shuts off the fuel tank is full Tighten the gas cap until you hear a clicking sound This is an indication that...

Page 321: ...ave any smoking materials lit in or near the vehicle when the gas cap is removed or the tank filled Never add fuel to the vehicle when the engine is running Avoid Using Contaminated Fuel Fuel that is...

Page 322: ...he vehicle towed to an authorized Dodge dealer WARNING Do not open the high pressure fuel system with the engine running Engine operation causes high fuel pressure High pressure fuel spray can cause s...

Page 323: ...Rating GAWR front and rear and Vehicle Identification Number VIN A Month Day Hour MDH number is included on this label and indicates the Month Day and Hour of manufacture The bar code that appears on...

Page 324: ...iate for the tire size listed Inflation Pressure This is the cold tire inflation pressure for your vehicle for all loading conditions up to full GAWR Curb Weight The curb weight of a vehicle is define...

Page 325: ...ll loose items securely before driving Improper weight distributions can have an adverse effect on the way your vehicle steers and handles and the way the brakes operate CAUTION Do not load your vehic...

Page 326: ...vehicle Also the amount of load added to both the front and rear axles can be computed after the vehicle has been weighed both in its curb weight condition and in its loaded and ready for operation c...

Page 327: ...r vehicle This includes driver passengers cargo and tongue weight The total load must be limited so that you do not exceed the GVWR Gross Trailer Weight GTW The gross trailer weight GTW is the weight...

Page 328: ...iler load You must consider this as part of the load on your vehicle Frontal Area The maximum height and maximum width of the front of a trailer Trailer Sway Control The trailer sway control is a tele...

Page 329: ...ic and crosswinds and contributes positively to tow vehicle and trailer stability Trailer sway control and a weight distributing load equalizing hitch are recommended for heavier Tongue Weights TW and...

Page 330: ...upling that mounts over the rear axle of the tow vehicle in the truck bed Connects a vehicle and fifth wheel trailer with a coupling king pin Weight Distributing Hitch System Improper Adjustment of We...

Page 331: ...following chart provides the industry standard for the maximum trailer weight a given trailer hitch class can tow and should be used to assist you in selecting the correct trailer hitch for your inte...

Page 332: ...0 to 15 of the Gross Trailer Weight GTW on the tow hitch of your vehicle Loads balanced over the wheels or heavier in the rear can cause the trailer to sway severely side to side which will cause loss...

Page 333: ...mation Section of this manual Towing Requirements To promote proper break in of your new vehicle driv etrain components the following guidelines are recom mended CAUTION Avoid towing a trailer for the...

Page 334: ...n chas sis structure or tires Safety chains must always be used between your vehicle and trailer Always connect the chains to the frame or hook retainers of the vehicle hitch Cross the chains under th...

Page 335: ...ge Check for signs of tire wear or visible tire damage before towing a trailer Refer to the Tires General Information section of this manual on Tread Wear Indicators for the proper inspection procedur...

Page 336: ...not connect trailer brakes to your vehicle s hy draulic brake lines It can overload your brake sys tem and cause it to fail You might not have brakes when you need them and could have an accident Tow...

Page 337: ...the vehicles wiring harness The electrical connections are all complete to the vehicle but you must mate the harness to a trailer connector Refer to the following illustrations 4 Pin Connector 7 Pin C...

Page 338: ...xtend transmis sion life by reducing excessive shifting and heat build up This action will also provide better engine braking The automatic transmission fluid and filter should be changed if you REGUL...

Page 339: ...ne idle speed Highway Driving Reduce speed Air Conditioning Turn off temporarily refer to Cooling System Operating information in the Maintenance section of this manual for more informa tion Trailer T...

Page 340: ...Blindspot Mirror Trailer Towing Position 340 STARTING AND OPERATING...

Page 341: ...S GUIDE See your dealer installer or snowplow manufacture for this information There are unique electrical systems that must be con nected to properly assure operator safety and prevent overloading v...

Page 342: ...exceed two 2 The total GVWR or the Front GAWR or the Rear GAWR should never be exceeded 3 The snowplow prep packages are not available with the Sport Package 4 Cargo capacity will be reduced by the a...

Page 343: ...or and causes the engine to operate at higher than normal temperatures Therefore when transporting the plow angle the blade completely and position it as low as road or surface conditions permit Do no...

Page 344: ...nstructions Keep all snowplow electrical connections and battery terminals clean and free of corrosion When plowing snow to avoid transmission and driv etrain damage the following precautions should b...

Page 345: ...ll occur if a front or rear wheel lift is used when recreational towing NOTE Both the Manual Shift and Electronic Shift transfer cases must be shifted into Neutral N for recreational towing Automatic...

Page 346: ...n manual transmissions 5 Shift transfer case lever into N NEUTRAL 6 Start the engine 7 Shift automatic transmission into Reverse R 8 Release brake pedal for five seconds and ensure that there is no ve...

Page 347: ...engine 4 Depress the brake pedal 5 Shift automatic transmission to N NEUTRAL or depress the clutch on manual transmissions 6 Shift transfer case lever to desired position 7 Shift automatic transmissio...

Page 348: ...following procedure to prepare your vehicle for recreational towing CAUTION It is necessary to follow these steps to be certain that the transfer case is fully in Neutral N before recreational towing...

Page 349: ...e with tow bar 16 Release parking brake NOTE Items 1 through 5 are requirements that must be met prior to depressing the Neutral N selection button and must continue to be met until the 4 seconds elap...

Page 350: ...to a complete stop 2 Shut OFF the engine 3 Turn the ignition key to the ON position but do not start the engine 4 Depress the brake pedal 5 Shift automatic transmission to Neutral N or depress clutch...

Page 351: ...shift to take place and for the position indicator lights to be operable If the key is not ON the shift will not take place and no position indicator lights will be on or flashing NOTE Flashing neutra...

Page 352: ...ounted clamp on tow bar on your vehicle The bumper face bar will be damaged Do not disconnect the rear driveshaft because fluid will leak from the transfer case and fluid loss will damage internal par...

Page 353: ...ls 355 Jacking Instructions 356 Removing The Spare Tire 356 Tire Changing Procedure 357 Hoisting 366 Jump Starting 367 With Portable Starting Unit 370 Freeing A Stuck Vehicle 370 Emergency Tow Hooks I...

Page 354: ...fic of an emergency Push the button a second time to turn off the flashers This is an emergency warning system and should not be used when the vehicle is in motion Use it when your vehicle is disabled...

Page 355: ...t to a service center where it can be raised on a lift The jack is designed to use as a tool for changing tires only The jack should not be used to lift the vehicle for service purposes The vehicle sh...

Page 356: ...to jack the truck Attach the wheel wrench to the jack extension tube Insert the tube through the access hole between the lower tailgate and the top of the bumper and into the winch mechanism tube Rota...

Page 357: ...d on a lift Do not raise this vehicle using a bumper jack The jack is designed as a tool for changing tires on this vehicle only It is not recommended that the jack be used for service purposes or to...

Page 358: ...personal injury or damage to your vehicle Always park on a firm level surface as far from the edge of the roadway as possible before raising the vehicle Block the wheel diagonally opposite the wheel t...

Page 359: ...the jack under the axle as close to the tire as possible with the drive tubes extending to the front Connect the jack tube extension and wheel wrench When changing a rear wheel assemble the jack driv...

Page 360: ...4X2 Jacking 360 WHAT TO DO IN EMERGENCIES...

Page 361: ...ll the spare wheel and wheel nuts with the cone shaped end of the nuts toward the wheel on 2500 3500 single rear wheel SRW models On 3500 dual rear wheel models DRW the lug nuts are a two piece assemb...

Page 362: ...y hand it may be necessary to use the jack drive tube in order to lower the jack Stow the replaced tire jack and tools as previously described 9 Adjust the tire pressure when possible NOTE Do not oil...

Page 363: ...ches Make sure that the hook of the jack handle driver is located squarely in the cap notch before attempting to pull off You must use the flat end of the lug wrench to pry off the wheel skins Insert...

Page 364: ...ly off the ground when tightening to insure wheel centering and maximum wheel clamping Dual wheel models require a special heavy duty lug nut tightening adapter included with the vehicle to cor rectly...

Page 365: ...00 miles 800 km It is recommended that wheel stud nuts be kept torqued to specifications at all times Torque wheel stud nuts to specifications at each lubrication interval Wheel Nuts All wheel nuts sh...

Page 366: ...r convenience in checking the spare tire inflation stow with the valve stem toward the rear of the vehicle Attach the wheel wrench to the extension tube Rotate the winch mechanism until the wheel is d...

Page 367: ...source NOTE Replacement batteries should both be of equal size to prevent damage to the vehicles charging system Your vehicle is equipped with two 12 volt batteries If it becomes necessary to use a b...

Page 368: ...quipped has a green dot in the center failure to start is not due to a discharged battery and cranking system should be checked 1 Attach one jumper cable to the positive terminal of booster battery an...

Page 369: ...jump starting because the battery could rupture or explode The battery temperature must be brought up above freezing point before attempting jump start 3 Take care that the clamps from one cable do no...

Page 370: ...ating voltage does not exceed 12 Volts D C or damage to battery starter motor alternator or electrical system may occur FREEING A STUCK VEHICLE If vehicle becomes stuck in snow sand or mud it can ofte...

Page 371: ...orts to free a stuck vehicle EMERGENCY TOW HOOKS IF EQUIPPED Your vehicle may be equipped with emergency tow hooks NOTE For off road recovery it is recommended to use both of the front tow hooks to mi...

Page 372: ...uctural members of the vehicle not to bumpers or associated brackets State and local laws applying to vehicles under tow must be observed 4 Wheel Drive Vehicles CAUTION To avoid damage to the transfer...

Page 373: ...tance must not exceed 15 miles 25 km CAUTION Towing faster than 30 mph 50 km h or for more than 15 miles 25 km can cause severe damage to the transmission If the vehicle is to be towed faster than 30...

Page 374: ......

Page 375: ...80 Dealer Service 380 Service Information 380 Maintenance Procedures 383 Engine Oil 383 Drive Belt 389 Engine Air Cleaner Filter 389 Draining Fuel Water Separator Filter 391 Maintenance Free Batteries...

Page 376: ...utch Linkage 411 Clutch Hydraulic System 411 Rear Axle And 4X4 Front Driving Axle Fluid Level 411 Transfer Case If Equipped 412 Manual Transmission If Equipped 412 Automatic Transmission 413 Front Whe...

Page 377: ...Stoplight CHMSL With Cargo Light 440 Cab Top Clearance Lights If Equipped 441 Tailgate ID Lights Dual Rear Wheels If Equipped 443 Rear Light Bar ID Marker Dual Rear Wheel If Equipped 444 Side Marker...

Page 378: ...ENGINE COMPARTMENT 5 9L HO CUMMINS TURBO DIESEL 378 MAINTAINING YOUR VEHICLE...

Page 379: ...g repairs Al though your vehicle will usually be driveable and not need towing see your dealer for service as soon as possible CAUTION Prolonged driving with the Malfunction Indicator Light on could c...

Page 380: ...gainst you WARNING You can be badly injured working on or around a motor vehicle Do only that service work for which you have the knowledge and the proper equipment If you have any doubt about your ab...

Page 381: ...ure no undercoating material is sprayed on the exhaust sys tem or components of the seat belt system NOTE It is not possible for the manufacturer and Cummins Inc to anticipate every possible circumsta...

Page 382: ...ved or disconnected Be alert for possible pressure when disconnecting any device from a system that utilizes pressure Do not check for pressure leaks with your hand High pressure oil or fuel can cause...

Page 383: ...e engine oil must be maintained at the correct level Check the oil level at regular intervals The best time to check the oil level is before starting the engine after it has been parked overnight When...

Page 384: ...re the engine does not achieve full operating temperature operating temperature de fined as 190 F 66 C coolant temperature Extensive engine idling over 10 minutes per hour of operation at ambient temp...

Page 385: ...A sulfated ash limit is speci fied for lubrication oil used in Cum mins engines Oils with a high ash content may produce deposits on valves that can progress to guttering and valve burning A maximum s...

Page 386: ...tal additives NOTE The manufacturer offers a lube odorant Mopar Diesel Fresh for diesel engines crankcases The lube odorant is recommended by the manufacturer to reduce the sulfur smell that may occur...

Page 387: ...ith every engine oil change Only a high quality MOPAR filter should be used to assure most efficient service CAUTION The filtering medium of other aftermarket filters may disintegrate Debris from fail...

Page 388: ...ur operating conditions as outlined in the Selection of Engine Oil Cummins Turbo Diesel Fill the engine with the correct grade of new oil The engine capacity is 11 quarts 10 4 liters in the crankcase...

Page 389: ...pt able Longitudinal direction of belt length cracks that intersect with transverse cracks are NOT acceptable Replace the belt if it has unacceptable cracks is frayed or has pieces of material missing...

Page 390: ...n the side of the Filter Minder The yellow disc will always show the greatest restriction experienced by the filter element When the disc reaches the red zone the filter element may need to be replace...

Page 391: ...filter element is inserted press the rubber button on the top of the Filter Minder This action will reset the yellow disc to the clean position CAUTION When using an engine cleaner or a degreaser be s...

Page 392: ...rd on the drain valve lever located on the side of the filter and allow any accumulated water to drain Hold the drain valve open until all water and contaminants have been removed Close the drain rele...

Page 393: ...and purge air from the system for about 25 seconds After 25 seconds attempt to start the engine again 3 Start the engine using the Normal Starting Procedure 4 Repeat the procedure if the engine does n...

Page 394: ...ficient testing as not been completed ethanol blends are not recommended or approved for use with your Cummins Diesel equipped Dodge Ram Truck NOTE In addition commercially available fuel addi tives a...

Page 395: ...r than 12 volts Don t allow cable clamps to touch each other Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling CAUTION It is essential when repl...

Page 396: ...vice should include cleaning of the condenser fins and a performance test Drive belt tension should also be checked at this time WARNING Use only refrigerants and compressor lubricants approved by the...

Page 397: ...i pated Coordinate inspection efforts through a certified DaimlerChrysler Dealership WARNING Fluid level should be checked on a level surface and with the engine off to prevent injury from moving part...

Page 398: ...aft Lubrication Lubricate the front driveshaft grease fitting at each oil change listed in the appropriate Maintenance Schedule for your vehicle Schedule A and B Use Mopar type MS 6560 lithium based g...

Page 399: ...amount of a high quality lubricant such as Mopar Lock Cylinder Lubricant directly into the lock cylinder Windshield Wiper Blades The rubber edges of the wiper blades and the windshield should be clean...

Page 400: ...ssibility of smearing or freezing the fluid on the cold windshield Mopar All Weather Windshield Washer Solution used with water as directed on the container aids cleaning action reduces the freezing p...

Page 401: ...present or any part of the exhaust system abnormally contacts the under body hardware the isolator and or hanger should be replaced Cooling System WARNING You or others can be badly burned by hot coo...

Page 402: ...cooler The percentage of opening must be increased with the increasing ambient air temperature and or engine load If the cooling fan can be heard cycling frequently increase the size of the opening i...

Page 403: ...nance Schedules the system should be drained flushed and refilled If the solution is dirty or contains a considerable amount of sediment clean and flush with a reliable cooling system cleaner Follow w...

Page 404: ...d Adding Coolant Your vehicle has been built with an improved engine coolant that allows extended maintenance intervals This coolant can be used up to 5 Years or 100 000 miles before replacement To pr...

Page 405: ...o insure that coolant will return to the radiator from the coolant recovery bottle The cap should be inspected and cleaned if there is any accumulation of foreign material on the sealing surfaces WARN...

Page 406: ...completely full so there is no need to remove the radiator cap unless checking for coolant freeze point or replacing coolant Advise your service attendant of this As long as the engine operating temp...

Page 407: ...he radiator and coolant recovery bottle overflow hoses are not kinked or obstructed Keep the front of the radiator clean If your vehicle is equipped with air conditioning keep the front of the condens...

Page 408: ...hoses leading to and from the charge air cooler for cracks or loose clamps resulting in loss of pressure and reduced engine performance Hoses And Vacuum Vapor Harnesses Inspect surfaces of hoses and n...

Page 409: ...of the master cylinder should be checked when performing under the hood service or immedi ately if the brake system warning lamp indicates system failure The brake master cylinder has a translucent p...

Page 410: ...unidentified as to specification may result in sudden brake failure during hard prolonged braking You could have an accident WARNING Overfilling the brake fluid reservoir can result in spilling brake...

Page 411: ...stem In the event of leakage or other malfunction the system must be replaced Rear Axle And 4x4 Front Driving Axle Fluid Level For Model 9 25 Front Axles and 10 5 11 5 Rear Axles refer to Fluids Lubri...

Page 412: ...s equipped with 10 5 11 5 Axles DO NOT REQUIRE any limited slip oil additive friction modifiers Transfer Case If Equipped Fluid Level Check This fluid level can be checked by removing the filler plug...

Page 413: ...Level To properly check the automatic transmission fluid level the following procedure must be used 1 The vehicle must be on level ground 2 The engine should be running at curb idle speed for a minimu...

Page 414: ...ransmission fluid other than the manufac turers recommended fluid may cause deterioration in transmission shift quality and or torque converter shudder Using a transmission fluid other than the manufa...

Page 415: ...ding especially in hot weather NOTE If the transmission is disassembled for any reason the fluid and filter should be changed and the bands adjusted if equipped Special Additives The manufacturer reco...

Page 416: ...an example shown below is located on the grease container and identifies the application and qual ity of the grease There are two groups identified those for wheel bearings Letter G and those for cha...

Page 417: ...ply with the Federal Government s Exterior Noise Regulations These vehicles can be identified by the Noise Emission Control Label located in the operator s compartment Required Maintenance For Noise C...

Page 418: ...ement must also be clean and serviced according to the instructions out lined in the Maintenance Schedule Section of this manual Tampering With Noise Control System Prohibited Federal law prohibits th...

Page 419: ...manufacturer s control with all applicable U S EPA Noise Control Regu lations This warranty covers this vehicle as designed built and equipped by the manufacturer and is not limited to any particular...

Page 420: ...ear under column mileage closest to the mileage at which service was performed MILES 7 500 15 000 22 500 30 000 37 500 45 000 52 500 60 000 KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000...

Page 421: ...e mileage at which service was performed MILES 67 500 75 000 82 500 90 000 97 500 84 000 105 00 112 500 KILOMETERS 108 000 120 000 132 000 144 000 126 000 156 000 168 000 181 000 Exhaust system inspec...

Page 422: ...on The following maintenance recommendations will enable you to obtain maximum benefit from the corrosion resistance built into your vehicle What Causes Corrosion Corrosion is the result of deteriorat...

Page 423: ...in holes in the lower edges of the doors rocker panels and trunk be kept clear and open If you detect any stone chips or scratches in the paint touch them up immediately The cost of such repairs is co...

Page 424: ...ve finish Interior Care Use Mopar Total Clean to clean fabric upholstery and carpeting Use Mopar Total Clean to clean vinyl upholstery Mopar Total Clean is specifically recommended for leather upholst...

Page 425: ...er on the towel or rag that you are using Do not spray cleaner directly on the mirror Cleaning Plastic Instrument Cluster Lenses The lenses in front of the instruments in this vehicle are molded in cl...

Page 426: ...dule is located in the engine compartment near the battery This center contains car tridge fuses and mini fuses A description of each fuse and component may be stamped on the inside cover otherwise th...

Page 427: ...p Yellow Spare 4 20 Amp Yellow Spare 5 20 Amp Yellow Power Sunroof 6 10 Amp Red Occupant Classifica tion Module OCM VIST Fan Wastegate Cavity Cartridge Fuse Mini Fuse Description 7 15 Amp Blue Reverse...

Page 428: ...rake 13 25 Amp Natural Power Battery RWAL ABS Module Feed 14 15 Amp Blue Park Lamps Left Cavity Cartridge Fuse Mini Fuse Description 15 20 Amp Yellow Trailer Park Lamps 16 15 Amp Blue Park Lamps Right...

Page 429: ...40 Amp Green Power Seats 28 10 Amp Red Power Run Start NCC Wireless Con trol Module WCM ABS RWAL Cavity Cartridge Fuse Mini Fuse Description 29 10 Amp Red Switches EC Mirror Smart Bar 30 15 Amp Blue...

Page 430: ...mportant to ensure the cover is prop erly positioned and fully latched Failure to do so may allow water to get into the Integrated Power Module and possibly result in a electrical system failure When...

Page 431: ...t in this position to minimize the battery drain As an alternative to the above steps you may discon nect the negative cables from both batteries Anytime you store your vehicle or keep it out of servi...

Page 432: ...s are not approved LIGHT BULBS Outside Bulb No Back Up 3057 Center High Mounted Stop Lamp 912 Fog Lamp 9006LL Headlamp Halogen H13 Side Marker Bulb W5W Park Turn Signal 3157NAK Rear License Plate Lamp...

Page 433: ...Lights CAUTION This is a halogen bulb Avoid touching the glass with your fingers Reduced bulb life will result 1 Open the hood 2 Remove the two 2 bolts from the front of the head light housing Front...

Page 434: ...r fender well and remove the nut through the access hole 4 Pull the housing out from the fender to allow room to disconnect the electrical connectors Inner Fender Plug Rear Headlight Housing Nut Acces...

Page 435: ...e to the outer edge of the headlight assembly 5 Unlock and pull connector straight from the base of the headlight halogen bulb 6 Twist connector on the side marker turn signal park light bulb 1 4 turn...

Page 436: ...rom the housing 9 Replace headlight or side marker turn signal park light bulb Do not touch the headlight halogen bulb 10 Reverse procedure for installation of bulbs and hous ing Fog Lights 1 Reach un...

Page 437: ...the connector 3 Reverse procedure for installation of bulbs and hous ing Tail Stop Turn and Backup Lights 1 Remove the two 2 screws that pass through the bed sheetmetal Removing the Two 2 Screws MAINT...

Page 438: ...uick motion to separate the housing from the body If not pulled straight locators may be damaged 3 Rotate the bulb socket counterclockwise to remove from the housing Pulling Housing From Body Rotating...

Page 439: ...bulb straight out of socket 5 Reverse Procedure to install bulb and housing Place the two raised blocks passed the body Pulling Bulb From Socket Sliding Raised Blocks Past Body MAINTAINING YOUR VEHICL...

Page 440: ...nted Stoplight CHMSL With Cargo Light 1 Remove the two 2 screws holding the housing lens to the body as shown 2 Separate the connector holding the housing and wir ing harness to the body 440 MAINTAINI...

Page 441: ...desired bulb straight from the socket Outside Bulbs Cargo Lamps Inside Bulb Center High Mount Stop Lamp 5 Reverse procedure for installation of bulbs and hous ing Cab Top Clearance Lights If Equipped...

Page 442: ...2 Rotate the socket 1 4 turn and pull it from the light assembly 3 Pull the bulb straight from it s socket and replace 442 MAINTAINING YOUR VEHICLE...

Page 443: ...ID Lights Dual Rear Wheels If Equipped 1 Remove the two screws and housing and access the bulb sockets from the rear 2 Turn socket 1 4 turn counterclockwise to access the bulb MAINTAINING YOUR VEHICL...

Page 444: ...or installation of bulbs and hous ing Rear Light Bar ID Marker Dual Rear Wheel If Equipped 1 Loosen the two screws and the housing to gain access to the bulb sockets 2 Turn the socket 1 4 turn counter...

Page 445: ...erclockwise and remove from assembly to access the bulb 4 Pull bulb straight out from socket 5 Reverse procedure for installation of bulbs and housing FLUID CAPACITIES FLUID CAPACITIES U S Metric Fuel...

Page 446: ...ntenance Procedures Engine Oil Filter Mopar Engine Oil Filter P N 05083285AA or equivalent Engine Fuel Filter Mopar Fuel Filter P N 05015581AB or equivalent Fuel Selection Use good quality diesel fuel...

Page 447: ...Multipurpose Grease NLGI Grade 2 E P or equivalent Front and Rear Axle Fluid 2500 3500 Models GL 5 SAE 75W 90 Synthetic or equivalent 2500 3500 axels do not require limited slip additive Brake Master...

Page 448: ......

Page 449: ...MAINTENANCE SCHEDULES CONTENTS Emission Control System Maintenance 450 Maintenance Schedules 5 9L Cummins Turbo Diesel 450 Schedule B 453 Schedule A 463 8 M A I N T E N A N C E S C H E D U L E S...

Page 450: ...utomotive repair establishment or individual using any automotive part which has been certified pursuant to U S EPA or in the State of Califor nia California Air Resources Board regulations MAINTENANC...

Page 451: ...our driving condi tions Where time and mileage are listed follow the interval that occurs first CAUTION Failure to perform the required maintenance items may result in damage to the vehicle At Each St...

Page 452: ...ary Check all lights and all other electrical items for correct operation Drain water from the fuel filter At Each Oil Change Change the engine oil filter Inspect the exhaust system Inspect the brake...

Page 453: ...bient temperatures less than 32 F 0 C Driving in dusty conditions Frequent trailer towing Taxi police or delivery service commercial service Off road or desert operation Extensive operation at high en...

Page 454: ...0 3500 4X4 X X X X X Rotate tires X X Check spare tire for proper pressure and correct stowage X X Lubricate outer tie rod ends 2500 3500 4X4 mod els X X Replace fuel filter element X Change rear axle...

Page 455: ...e tire for proper pressure and correct stowage X X X Lubricate outer tie rod ends 2500 3500 4X4 mod els X X X Inspect drive belt replace as required X Replace fuel filter element X Change rear axle fl...

Page 456: ...X X X X Rotate tires X X Check spare tire for proper pressure and correct stowage X X Lubricate outer tie rod ends 2500 3500 4X4 X X Inspect drive belt replace as required X Replace fuel filter eleme...

Page 457: ...olant at 60 months if not replaced at 102 000 miles 163 000 km X Rotate tires X X X Check spare tire for proper pressure and correct stowage X X X Lubricate outer tie rod ends 2500 3500 4X4 mod els X...

Page 458: ...ect brake linings X X Inspect and adjust parking brake if necessary X X Drain and refill transfer case fluid 4X4 X Drain and refill automatic transmission fluid and change main sump filter 545 RFE onl...

Page 459: ...X Lubricate outer tie rod ends 2500 3500 4X4 models X X Inspect drive belt replace as required X Change rear axle fluid X Change front axle fluid 4X4 X Check transfer case fluid level 4X4 X Replace f...

Page 460: ...not replaced at 60 months X Rotate tires X X X Check spare tire for proper pressure and correct stowage X X X Lubricate outer tie rod ends 2500 3500 4X4 models X X X Flush and replace engine coolant X...

Page 461: ...spare tire for proper pressure and cor rect stowage X X X Flush and replace engine coolant at 120 months if not replaced at 102 000 miles 163 000 km X Lubricate outer tie rod ends 2500 3500 4X4 models...

Page 462: ...pect brake linings X X Inspect and adjust parking brake if necessary X X Drain and refill automatic transmission fluid and change main sump and spin on cooler return filter if equipped 545 RFE only X...

Page 463: ...otate tires X X X X X Check spare tire for proper pressure and correct stow age X X X X X Lubricate outer tie rod ends 2500 3500 4X4 models X X X X X Check transfer case fluid level 4X4 X Replace fuel...

Page 464: ...rrect stowage X X X X X Lubricate outer tie rod ends 2500 3500 4X4 models X X X X X Check transfer case fluid level X Flush and replace engine coolant at 60 months if not re placed at 102 000 miles 16...

Page 465: ...e X X X X X Lubricate outer tie rod ends 2500 3500 4X4 models X X X X X Flush and replace engine coolant if not replaced at 60 mos X Check transfer case fluid level 4X4 X Inspect drive belt replace as...

Page 466: ...tires X X X X X X Check spare tire for proper pressure and cor rect stowage X X X X X X Lubricate outer tie rod ends 2500 3500 4X4 models X X X X X X Flush and replace engine coolant at 120 months if...

Page 467: ...valve lash clearance X Inspection and service should also be performed anytime a malfunction is observed or suspected Retain all re ceipts WARNING You can be badly injured working on or around a motor...

Page 468: ......

Page 469: ...Prepare A List 470 Be Reasonable With Requests 470 If You Need Assistance 470 Warranty Information U S Vehicles Only 473 Mopar Parts 473 Reporting Safety Defects 473 In Canada 473 Publication Order Fo...

Page 470: ...list a number of items and you must have your vehicle by the end of the day discuss the situation with the service advisor and list the items in order of priority At many dealers you may obtain a rent...

Page 471: ...stomer Center Any communication to the Manufacturer s Customer Center should include the following information Owner s name and address Owner s telephone number home and office Dealership name Vehicle...

Page 472: ...thin three weeks of your vehicle delivery date If you have any questions about your service contract call the manufacturer s Service Contract Na tional Customer Hotline at 1 800 521 9922 The manufactu...

Page 473: ...on and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer and...

Page 474: ...ts is written in straightforward language with illustrations dia grams and charts Diagnostic Procedure Manuals Filled with diagrams charts and detailed illustrations these practical manuals make it ea...

Page 475: ...e Grades Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled con ditions on a specified government test course For ex ample a tire gra...

Page 476: ...laboratory test wheel Sustained high temperature can cause the material of the tire to degenerate and reduce tire life and excessive temperature can lead to sudden tire failure The grade C corresponds...

Page 477: ...INDEX 10...

Page 478: ...ic 22 Alarm Security Alarm 18 182 Alarm System Security Alarm 18 Alignment and Balance 312 Alterations Modifications Vehicle 8 Antenna Satellite Radio 230 Antifreeze Engine Coolant 403 404 Capacities...

Page 479: ...ake Fluid 447 Brake System 291 409 Anti Lock ABS 292 Disc Brakes 409 Fluid Check 409 Hoses 411 Master Cylinder 409 Parking 290 Warning Light 184 Bulb Replacement 433 Bulbs Light 432 Cab Top Clearance...

Page 480: ...424 Climate Control 234 Clock 187 192 200 213 226 Clutch Linkage Maintenance 411 Compact Disc CD Maintenance 233 Compact Spare Tire 308 Compass 140 141 Compass Calibration 141 Compass Variance 142 Co...

Page 481: ...teering 397 Disc Brakes 409 Disposal 389 Engine Oil 389 Used Coolant Antifreeze 406 Door Ajar 187 Door Locks 24 Door Opener Garage 143 Draining Fuel Water Separator Filter 391 Drive Belts 389 Dual Rea...

Page 482: ...l 383 446 Oil Synthetic 262 Runaway 317 Temperature Gauge 181 Event Data Recorder 56 Exhaust Gas Caution 73 172 401 Exhaust System 73 400 401 418 Exterior Lighting 124 Fan 407 Filters Engine Oil 383 3...

Page 483: ...ge Door Opener HomeLink 143 Gauges 179 Coolant Temperature 181 Fuel 186 Oil Pressure 180 Speedometer 180 Tachometer 179 Voltmeter 179 Gear Ranges 268 General Information 18 Glass Cleaning 425 Grocery...

Page 484: ...2 Ignition Key Removal 12 Illuminated Entry 19 Infant Restraint 57 58 Inflation Pressure Tires 313 Inside Rearview Mirror 82 Instrument Cluster 178 179 Instrument Panel and Controls 177 Instrument Pan...

Page 485: ...gine Malfunction Indicator 183 Courtesy Reading 136 Cruise 187 Daytime Running 125 Dual Wheel Assembly Rear 443 Fog 126 185 436 Four Wheel Drive Indicator 280 Hazard Warning Flasher 354 Headlights 124...

Page 486: ...Body 399 Lug Nuts 361 Lumbar Support 112 Maintenance 380 Maintenance Procedures 383 Maintenance Schedule 450 Schedule A 463 Manual Service 474 Manual Transmission 274 412 Fluid Level Check 412 Lubrica...

Page 487: ...l 389 Filter 383 386 446 Materials Added to 386 Pressure Gauge 180 Recommendation 385 Viscosity 385 Oil Filter Change 386 Onboard Diagnostic System 379 Opener Garage Door HomeLink 143 Operating Precau...

Page 488: ...oners Seat Belts 42 Programmable Electronic Features 145 148 Programming Transmitters Remote Keyless Entry 145 148 Radial Ply Tires 307 Radiator Cap Coolant Pressure Cap 405 Radio Broadcast Signals 18...

Page 489: ...es 315 Safety Checks Inside Vehicle 74 Safety Checks Outside Vehicle 74 Safety Defects Reporting 473 Safety Information Tire 295 Safety Tips 72 Satellite Radio 226 Satellite Radio Antenna 230 Seat Bel...

Page 490: ...ase Shifting into Transfer Case Neutral N 345 348 Transfer Case Shifting out of Transfer Case Neutral N 347 350 Shoulder Belt Upper Anchorage 40 Shoulder Belts 32 Side Airbag 54 Signals Turn 127 Slidi...

Page 491: ...Oil 262 System Navigation 225 Tachometer 179 Tailgate 171 Tether Anchor Child Restraint 62 66 Tilt Steering Column 130 Tire and Loading Information Placard 300 313 Tire Identification Number TIN 299 T...

Page 492: ...orque Converter Clutch 272 Tow Hooks Emergency 371 Towing 327 Disabled Vehicle 372 Guide 332 Recreational 345 Weight 332 Traction 288 Traction Control 412 Trailer Towing 327 Cooling System Tips 339 Hi...

Page 493: ...ity Grades 475 Universal Transmitter 143 Variance Compass 142 Vehicle Identification Number VIN 8 Vehicle Loading 301 323 Vehicle Modifications Alterations 8 Vehicle Storage 431 Video Entertainment Sy...

Page 494: ...Side Curtain 54 Window Fogging 245 Windows 29 Power 29 Rear Sliding 31 165 Windshield Defroster 236 238 Windshield Washers 129 130 399 Fluid 129 399 Windshield Wiper Blades 399 Windshield Wipers 129 W...

Page 495: ...NOTES...

Page 496: ...NOTES...

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