Dodge 2006 DH Ram Owner'S Manual Download Page 5 | Manualshive

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A MESSAGE FROM DAIMLERCHRYSLER
CORPORATION

DaimlerChrysler Corporation and Cummins welcome
you as a new Dodge Ram Cummins Turbo Diesel-
powered truck owner.

Almost 100% of the heavy duty trucks in the United
States are diesel powered because of the fuel economy,
rugged durability, and high torque which permits pulling
heavy loads. Cummins engines power well over half of
these trucks. Now this same technology and proven
performance is yours in your new Dodge Ram truck
equipped with the Cummins 5.9 liter, Turbocharged,
Charge Air Cooled, Diesel engine.

Your diesel truck will sound, feel, drive, and operate
differently from a gasoline-powered truck. It is important
that you read and understand this manual. You may find
that some of the starting, operating, and maintenance
procedures are different. However, they are simple to

follow and careful adherence to them will ensure that
you take full advantage of the features of this engine.

Thank you for choosing the Dodge Ram truck with
Cummins Turbo Diesel power.

HOW TO USE THIS MANUAL

Consult the table of contents to determine which section
contains the information you desire.

The detailed index, at the rear of this manual, contains a
complete listing of all subjects.

WARNINGS AND CAUTIONS

This manual contains

WARNINGS

against operating

procedures which could result in an accident or bodily
injury. It also contains

CAUTIONS

against procedures

which could result in damage to your vehicle. If you do
not read this entire manual you may miss important
information. Observe all Warnings and Cautions.

INTRODUCTION

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Summary of Contents for 2006 DH Ram

Page 1: ...ICLE 9 3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 73 4 UNDERSTANDING YOUR INSTRUMENT PANEL 171 5 STARTING AND OPERATING 247 6 WHAT TO DO IN EMERGENCIES 349 7 MAINTAINING YOUR VEHICLE 371 8 MAINTENAN...

Page 2: ......

Page 3: ...CONTENTS Introduction 4 A Message From DaimlerChrysler Corporation 5 How To Use This Manual 5 Warnings And Cautions 5 Van Conversions Campers 6 Vehicle Identification Number 6 Vehicle Modifications Al...

Page 4: ...nvenient reference and remain with the vehicle when sold so that the new owner will be aware of all safety warnings When it comes to service remember that your dealer knows your vehicle best has the f...

Page 5: ...nderstand this manual You may find that some of the starting operating and maintenance procedures are different However they are simple to follow and careful adherence to them will ensure that you tak...

Page 6: ...ion camper manufacturer should also be supplied with your vehicle If these instructions are missing please contact your selling dealer for assis tance in obtaining replacement documents from the appli...

Page 7: ...E MODIFICATIONS ALTERATIONS WARNING Any modifications or alterations to this vehicle could seriously affect its roadworthiness and safety and may lead to an accident resulting in serious injury or dea...

Page 8: ......

Page 9: ...k 15 Manual Transmissions 15 Automatic Transmissions 16 Door Key 17 Door Locks 17 Manual Locks 17 Power Door Locks If Equipped 18 Child Protection Door Lock 21 Remote Keyless Entry If Equipped 22 To U...

Page 10: ...Shoulder Belt Anchorage 38 Automatic Locking Restraint ALR Mode If Equipped 39 Center Lap Belts 40 Seat Belt Pretensioners 40 Enhanced Driver Seat Belt Reminder System BeltAlert 41 Seat Belts And Preg...

Page 11: ...Exhaust Gas 71 Safety Checks You Should Make Inside The Vehicle 72 Safety Checks You Should Make Outside The Vehicle 72 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 11 2...

Page 12: ...ation to thieves Always remove the key from the ignition and lock all the doors when leaving the vehicle unattended SENTRY KEY IF EQUIPPED With this system an electronically coded ignition key sends a...

Page 13: ...cle operation it indicates a fault in the system electronics If this option was ordered all of the keys provided with your new vehicle have been programmed to the vehicle electronics Replacement Keys...

Page 14: ...seconds the Security Light will stop flashing then turn on for 3 seconds then turn off The new Sentry Key has been programmed The Keyless Entry Transmitter will also be programmed during this procedu...

Page 15: ...stems are locked to provide antitheft protection for your vehicle It may be difficult to turn the key from the LOCK position when starting your vehicle Move the steering wheel left and right while tur...

Page 16: ...OCK position Push in on the key in the ignition lock cylinder to rotate to the LOCK position NOTE The steering wheel will lock when the key is removed and the steering wheel is turned around 115 degre...

Page 17: ...ed before closing will remain locked when closed The ignition key will unlock all the locks on your vehicle WARNING For personal security and safety in the event of an accident lock the vehicle doors...

Page 18: ...either the use of the door lock switches located on the front doors or by pressing the LOCK or UNLOCK buttons on the Remote Keyless Entry key fob if equipped As a safety feature the doors will not lo...

Page 19: ...he LOCK position Do not start the engine 5 Within 30 seconds press the driver s door lock switch in the LOCK direction 6 A single chime will be heard to indicate the feature has been disabled 7 To rea...

Page 20: ...cycle the key from the LOCK position to the ON RUN position a minimum of four times ending in the LOCK position do not start the engine 5 Within 30 seconds press the driver s door lock switch in the U...

Page 21: ...system open each rear door and slide the control UP to engage the locks and DOWN to disengage the child protection locks When the system on a door is engaged that door can only be opened by using the...

Page 22: ...esired position NOTE For emergency exit with the system engaged move the door lock switch to the UNLOCK position roll down the window and open the door with the outside door handle REMOTE KEYLESS ENTR...

Page 23: ...button at least 4 seconds but no longer than 10 seconds then press and hold the UNLOCK button while still holding the LOCK button 4 Release both buttons at the same time 5 This will enable you to unlo...

Page 24: ...s then press and hold the LOCK button Release both buttons at the same time 4 To reactivate this feature repeat the above steps Using the Panic Alarm To activate the Panic mode while the ignition is O...

Page 25: ...ble for compliance could void the user s authority to operate the equipment If your Keyless Entry Transmitter fails to operate from a normal distance check for these two conditions 1 Weak batteries in...

Page 26: ...an even gap between the two halves Test transmitter operation SECURITY ALARM SYSTEM IF EQUIPPED This system monitors the vehicle doors and ignition for unauthorized operation When the alarm is activa...

Page 27: ...mething has triggered the system in your absence the horn will sound three times when you unlock the doors and the security lamp will flash for 30 seconds Check the vehicle for tampering The Security...

Page 28: ...on switch is turned to the ON or ACC Accessory position WARNING Never leave children in a vehicle with the keys in the ignition switch Occupants particularly unat tended children can become entrapped...

Page 29: ...button To enable the window controls press the window control button again Power Sliding Rear Window If Equipped The power sliding rear window switch is located on the instrument panel below the clima...

Page 30: ...to minimize the buffeting OCCUPANT RESTRAINTS 2500 3500 MEGA CAB ONLY Some of the most important safety features in your vehicle are the restraint systems These include the front and rear seat belts f...

Page 31: ...the seriousness of injuries in a collision Some of the worst injuries happen when people are thrown from the vehicle Seat belts reduce the possibility of ejection and the risk of injury caused by stri...

Page 32: ...ones of your body These are the strongest parts of your body and can take the forces of a collision the best Wearing your belt in the wrong place could make your injuries in a collision much worse You...

Page 33: ...of the front seat next to your arm in the rear seat Grasp the latch plate and pull out the belt Slide the latch plate up the webbing as far as necessary to allow the belt to go around your lap 3 When...

Page 34: ...e arm can cause internal injuries Ribs aren t as strong as shoulder bones Wear the belt over your shoulder so that your strongest bones will take the force in a collision A shoulder belt placed behind...

Page 35: ...sting on your neck The retractor will withdraw any slack in the belt 6 To release the belt push the red button on the buckle The belt will automatically retract to its stowed position If necessary sli...

Page 36: ...e The black buckle latch plate can be removed when the key is pressed into the buckle Allow the retractor to take up the surplus webbing and the buckles will hang vertically from the cab back exit bez...

Page 37: ...ill increase the risk of injury in a collision When reattaching the black latch and black buckle ensure the seat belt webbing is not twisted If the webbing is twisted follow the preceding procedure to...

Page 38: ...ustable Upper Shoulder Belt Anchorage In the front row outboard seats the shoulder belt can be adjusted upward or downward to help position the belt away from your neck Press the button located on the...

Page 39: ...slack in the shoulder belt The automatic locking mode is avail able on all passenger seating positions with a combina tion lap shoulder belt When To Use The Automatic Locking Mode Anytime a child saf...

Page 40: ...st the hips Sit back and erect in the seat then adjust the belt as tightly as is comfortable WARNING A lap belt worn too loose or too high is dangerous A belt worn too loose can allow you to slip down...

Page 41: ...warning is triggered the Enhanced Warning System BeltAlert will continue to chime and flash the Seat Belt Warning Light for 96 seconds or until the driver s seat belt is buckled The Enhanced Warning S...

Page 42: ...uckled Seat Belts and Pregnant Women We recommend that pregnant women use seat belts throughout their pregnancies Keeping the mother safe is the best way to keep the baby safe Pregnant women should we...

Page 43: ...belt restraint systems The driver s front airbag is mounted in the center of the steering wheel The passenger s front airbag is mounted in the instrument panel above the glove compartment The words S...

Page 44: ...ow bags do not have any accessory items installed which will alter the roof including adding a sunroof to your vehicle Do not add roof racks that require permanent attachments bolts or screws for inst...

Page 45: ...cle does not have a rear seat see the Passenger Airbag On Off Switch section Children that are not big enough to properly wear the vehicle seat belt see section on Child Restraints should be secured i...

Page 46: ...Sit back comfortably extending your arms to reach the steering wheel or instrument panel If the vehicle has window airbags they also need room to inflate Do not lean against the door or window Sit up...

Page 47: ...s of the system whenever the ignition switch is in the START or RUN positions These include all of the items listed above except the knee bolsters the instrument panel and the steering wheel and colum...

Page 48: ...eparate and fold out of the way as the airbags inflate to their full size The airbags fully inflate in milliseconds This is less time than it takes you to blink your eyes The airbags then quickly defl...

Page 49: ...akes it necessary for the driver to be able to see the infant is a child age 1 to 12 who must ride in the front seat because there is no rear seat because there is no rear seat position available or b...

Page 50: ...he ON position To Turn On the Passenger Airbag Standard Cab Ve hicles Only Place the ignition key in the Passenger Airbag On Off Switch push the key in and turn counterclockwise and remove the key fro...

Page 51: ...moke like particles The particles are a normal by product of the process that generates the nontoxic gas used for airbag inflation These airborne particles may irritate the skin eyes nose or throat If...

Page 52: ...llisions When the airbag control module detects a collision requiring the window bags to inflate it signals the inflators on the crash side of the vehicle A quantity of nontoxic gas is generated to in...

Page 53: ...any part of the airbag system yourself Be sure to tell anyone who works on your vehicle that it has airbags Airbag Light You will want to have the airbags ready to inflate for your protection in an i...

Page 54: ...by DaimlerChrysler Corporation such investigations may be requested by customers insurance carriers govern ment officials and professional crash researchers such as those associated with universities...

Page 55: ...agnostic trouble code s and warning lamp status for electronically controlled safety systems including the airbag system Airbag disable lamp status if equipped Time of airbag deployment in terms of ig...

Page 56: ...of restraints for children from newborn size to the child almost large enough for an adult safety belt Use the restraint that is correct for your child Safety experts recommend that children ride rear...

Page 57: ...ion are for children who weigh 20 to 40 lbs 9 to 18 kg and who are older than one year These child seats are also held in the vehicle by the lap shoulder belt The belt positioning booster seat is for...

Page 58: ...ut of your child restraint Before buying any restraint system make sure that it has a label certifying that it meets all applicable Safety Standards We also recommend that you make sure that you can i...

Page 59: ...and twist the short buckle end belt several times to shorten it Insert the latch plate into the buckle with the release button facing out If the belt still can t be tightened or if pulling and pushin...

Page 60: ...ystems are installed in the Standard Cab passenger seat position and the Quad Cab rear seat outboard positions LATCH equipped seating positions feature both lower anchor bars located at the back of th...

Page 61: ...t to the lower anchorages are now available Child restraints having tether straps and hooks for connection to the seatback tether anchorage have been available for Quad Cab Rear Outboard Seats Mega Ca...

Page 62: ...l seat belts not being used for occupant restraints are stowed and out of reach of children It is recommended that before installing the child restraint buckle the seat belt so the seat belt is tucked...

Page 63: ...quipped with separate straps on each side with each having a hook or connector and a means for adjusting the tension in the strap Forward facing toddler restraints and some rearward facing infant rest...

Page 64: ...Quad Cab and Mega Cab models have three anchorages one behind each of the rear seats WARNING An incorrectly anchored tether strap could lead to seat failure and injury to the child In a collision the...

Page 65: ...y to the tether strap is greatly improved by raising the seat cushion to the up position Remove the elastic before use 2 Place a child restraint on each outboard rear seat and adjust the tether strap...

Page 66: ...under the head restraint to the tether anchor directly behind the seat and to the anchor directly behind the right seat 6 Install each child restraint and remove the slack in the tether strap accordin...

Page 67: ...Multiple Child Restraint Quad Cab THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 67 2...

Page 68: ...eet metal 3 Install the child restraint and remove the slack in the tether strap according to the manufacturer s instructions Children Too Large for Booster Seats Children who are large enough to wear...

Page 69: ...light trailer towing or no load operation will extend the time before the engine is at full efficiency Reduced fuel economy and power may be seen at this time Warm up the engine before placing it unde...

Page 70: ...area inside or outside of a vehicle In a collision people riding in these areas are more likely to be seriously injured or killed Do not allow people to ride in any area of your vehicle that is not e...

Page 71: ...e controls in any position except OFF or MAX A C The best protection against carbon monoxide entry into the vehicle body is a properly maintained engine exhaust system Be aware of changes in the sound...

Page 72: ...light stays on flickers or comes on while driving have the system checked by an autho rized dealer If there is a problem with the airbag light the seatbelt light will flash Safety Checks You Should Ma...

Page 73: ...onic Power Mirrors If Equipped 80 Electric Rear Window Defroster And Heated Sideview Mirrors If Equipped 81 Trailer Towing Mirrors If Equipped 81 Hands Free Communication UConnect If Equipped 83 Opera...

Page 74: ...ry Saver 121 Headlamp Delay 122 Headlights Parking Lights Panel Lights 122 Daytime Running Lights Canada Only And Fleet Vehicles 123 Lights On Reminder 123 Fog Lights If Equipped 123 Cargo Light If Eq...

Page 75: ...eading Lights 134 Overhead Console With Compass Temperature Mini Trip Computer If Equipped 134 US M Button 135 Reset Button 135 Global Reset 136 Step Button 136 Average Fuel Economy AVG ECO 136 Distan...

Page 76: ...149 Pinch Protect Feature 149 Pinch Protect Override 149 Venting Sunroof Express 149 Sunshade Operation 149 Wind Buffeting 150 Sunroof Maintenance 150 Sunroof Fully Closed 150 Electrical Power Outlets...

Page 77: ...nt Bucket Seats If Equipped 158 Storage And Seats Quad Cab Models 160 Storage And Seats Mega Cab Models 160 Plastic Grocery Bag Retainers Mega Cab Models 162 Fold Flat Load Floor If Equipped 162 Fold...

Page 78: ...r window Annoying headlight glare can be reduced by moving the small control under the mirror to the night position toward rear of vehicle The mirror should be adjusted while set in the day position t...

Page 79: ...imming feature is activated CAUTION To avoid damage to the mirror during cleaning never spray any cleaning solution directly onto the mirror Apply the solution onto a clean cloth and wipe the mirror c...

Page 80: ...a vehicle seen in the right side convex mirror Some vehicles will not have a convex right side mirror Exterior Mirrors Folding Feature All 6 x 9 inch exterior mirrors are hinged and may be moved eith...

Page 81: ...ton located on the Climate Control panel with the ignition On Turning Off the rear window defroster or the ignition will deactivate the Electric Rear Window Defroster and Heated side view mirrors feat...

Page 82: ...ated car wash CAUTION Do not attempt to fold the 7 x 10 inch trailer towing mirrors forward The 7 x 10 inch trailer towing mirrors are not designed to be folded forward and doing so will damage the mi...

Page 83: ...dio system the system will automatically mute your radio when using the UConnect system NOTE The UConnect system use requires a cellular phone equipped with the Bluetooth Hands Free Profile version 0...

Page 84: ...long as your phone is turned on and has been paired to the vehicle s UConnect system The UConnect system allows up to seven cellular phones to be linked to system Only one linked or paired cellular p...

Page 85: ...mand and then guided through the available options Prior to giving a voice command one must wait for the voice on beep which follows the Ready prompt or another prompt For certain operations compound...

Page 86: ...eturned to the main menu However in a few instances the system will take you back to the previous menu Pair Link UConnect System to a Cellular Phone To begin using your UConnect system you must pair y...

Page 87: ...For identification purposes you will be prompted to give the UConnect system a name for your cellular phone Each cellular phone that is paired should be given a unique phone name You will then be aske...

Page 88: ...and then dial The number will appear in the display of certain radios Call by Saying a Name Press the Phone button to begin After the Ready prompt and the following beep say Call System will prompt y...

Page 89: ...prompted recite the phone number for the phonebook entry that you are adding After you are finished adding an entry into the phone book you will be given the opportunity to add more phone numbers to...

Page 90: ...obile and a home number but you can add John Doe s work number later using the Phonebook Edit feature Delete Entries in the UConnect Phonebook NOTE Editing phonebook entries is recommended when vehicl...

Page 91: ...em will ask you to verify that you wish to delete all the entries from the phonebook After confirmation the phonebook entries will be deleted List All Names in the UConnect Phonebook Press the Phone b...

Page 92: ...e incoming call was rejected Answer or Reject an Incoming Call Call Currently in Progress If a call is currently in progress and you have another incoming call you will hear the same network tones for...

Page 93: ...t one time Conference Call When two calls are in progress one active and one on hold press and hold the Phone button until you hear a double beep indicating that the two calls have been joined into on...

Page 94: ...s switched off a call can continue on the UConnect system either until the call ends or until the vehicle battery condition dictates cessation of the call on the UConnect system and transfer of the ca...

Page 95: ...e and manually dial the emergency number for your area If the phone is not reachable and the UConnect system is operational you may reach the emergency number as follows Press the Phone button to begi...

Page 96: ...tion booklet and on the 24 Hour Towing Assistance Card Paging To learn how to page refer to Working with Automated Systems Paging works properly except for pagers of certain companies which time out a...

Page 97: ...a you could press the Voice Recognition button and say Pair a Phone to select that option without having to listen to the rest of the voice prompt Turning Confirmation Prompts On Off Turning confirmat...

Page 98: ...play it on the vehicle audio system so you will not hear it Under this situation after successfully dialing a number the user may feel that the call did not go through even though the call is in prog...

Page 99: ...paired with many different electronic devices but can only be actively connected with one electronic device at a time If you would like to connect or disconnect the Blue tooth connection between a UC...

Page 100: ...ime while the list is being played then say the priority number of the phone that you wish to select The selected phone will be used for the next phone call If the selected phone is not available the...

Page 101: ...s maximized under low to medium blower setting low to medium vehicle speed low road noise smooth road surface fully closed windows dry weather condition Even though the system is designed for users sp...

Page 102: ...ition Operation from driver seat Performance such as audio clarity echo and loud ness to a large degree rely on the phone and network and not the UConnect system Echo at far end can sometime be reduce...

Page 103: ...UNDERSTANDING THE FEATURES OF YOUR VEHICLE 103 3...

Page 104: ...104 UNDERSTANDING THE FEATURES OF YOUR VEHICLE...

Page 105: ...UNDERSTANDING THE FEATURES OF YOUR VEHICLE 105 3...

Page 106: ...are the result of extensive customer research and evaluations Seats are also a primary part of the Occupant Restraint protection System of the vehicle They need to be used properly for safe operation...

Page 107: ...d with a back recliner The manual forward or rearward seat adjustment handle is found at the front edge of each seat cushion Pull up on the handle and slide the seat to get the most comfortable positi...

Page 108: ...t your chest If you ride in this position the shoulder harness will no longer be restraining you In a collision you could slide under the seat belt and receive serious or fatal injuries Recline in a s...

Page 109: ...Support Adjustment If Equipped Rotating the lumbar control knob on the left side of the driver s seatback and on the right side of the passenger s seatback increases or decreases the lumbar lower back...

Page 110: ...Power Seats If Equipped CAUTION Don t put anything under a power seat It may cause damage to the seat controls Power Seat Control Location 110 UNDERSTANDING THE FEATURES OF YOUR VEHICLE...

Page 111: ...y switch in the center can be moved forward or backwards to get the most comfortable posi tion The same switch can be moved up and down to control seat height Change the seat angle by using the two to...

Page 112: ...comfort Folding Rear Seat Table Mode Mega Cab Models Both the left and right rear seat backs can be folded down and used as a table To fold either rear seat back down Table Mode lift the handle and fo...

Page 113: ...Table Mode Handle Table Mode UNDERSTANDING THE FEATURES OF YOUR VEHICLE 113 3...

Page 114: ...folded flat Kneel Mode and used for carrying cargo Each of the rear seat backs provide 2 D rings and each of the rear storage bin lids provide 2 slotted cutouts Use a cargo tie down to secure cargo in...

Page 115: ...your vehicle is in a seat and using a seat belt properly WARNING Cargo must be securely tied down before driving your vehicle Improperly secured cargo can fly around in a sudden stop and strike someon...

Page 116: ...neel Mode lift the handle and fold the seat forward Simply lift the seat back to return the seat to the upright position Verify that it is locked in place Kneel Mode Handle Kneel Mode 116 UNDERSTANDIN...

Page 117: ...on the seat will not provide the proper stability for child seats and or passengers An improperly latched seat could cause serious injury Heated Seats If Equipped The heated seat switches are located...

Page 118: ...proximate the Low heat level operates for 30 min utes approximate The seat heat will also turn OFF when the ignition is turned OFF Both of the indicators ON identifies High heat level The lower indica...

Page 119: ...damage do not slam the hood to close it Use a firm downward push at the front center of the hood to ensure that both latches engage WARNING If the hood is not fully latched it could fly up when the ve...

Page 120: ...opened when the dimmer control rotating wheel on the right side of the switch is rotated to the upward detent position or if equipped when the UN LOCK button is pressed on the key fob When a door is H...

Page 121: ...and is useful when headlights are re quired during the day Club Cab Quad Cab models may have an optional switched dome lamp that may be operated by pressing the lens Battery Saver To protect the life...

Page 122: ...ing Lights Panel Lights When the headlight switch is rotated to the first position the parking lights taillights side marker lights license plate light and instrument panel lights are all turned on Th...

Page 123: ...ytime Running Lights will turn off Lights on Reminder If the headlights parking lights or cargo lights are left on after the ignition is turned off a chime will sound when the driver s door is opened...

Page 124: ...ve the lever up or down to signal a right hand or left hand turn The arrow on either side of the instrument cluster flashes to indicate the direction of the turn and proper operation of the front and...

Page 125: ...r ing wheel This will cause the high beam headlights to turn on until the lever is released High Beam Low Beam Select Switch Pull the multifunction control lever fully toward the steering wheel to swi...

Page 126: ...ariable pause between cycles desirable For maximum delay between cycles rotate the control knob into the upper end of the delay range The delay interval decreases as you rotate the knob until it enter...

Page 127: ...knob is depressed while in the delay range the wiper will operate for several seconds after the washer knob is released It will then resume the intermittent interval previously selected If the washer...

Page 128: ...ock the column firmly in place WARNING Tilting the steering column while the vehicle is moving is dangerous Without a stable steering col umn you could lose control of the vehicle and have an accident...

Page 129: ...10 inches 254 mm away from the airbag located in the center of the steering wheel 2 Fasten and adjust the seatbelts 3 Move the adjustable pedal switch located to the left of the steering column near...

Page 130: ...ruction in the adjustable pedal s path ELECTRONIC SPEED CONTROL IF EQUIPPED When engaged this device takes over accelerator opera tion at speeds greater than 35 mph 56 km h The controls are mounted on...

Page 131: ...ithout erasing the memory Pushing the ON OFF button to the OFF position or turning off the ignition erases the memory WARNING Leaving the Speed Control ON when not in use is dangerous You could accide...

Page 132: ...Accelerate For Passing Depress the accelerator as you would normally When the pedal is released the vehicle will return to the set speed NOTE When driving uphill at elevations above 2 000 ft 610 mete...

Page 133: ...Don t use Speed Control in heavy traffic or on roads that are winding icy snow covered or slippery OVERHEAD CONSOLE IF EQUIPPED The two optional overhead consoles may consist of the following features...

Page 134: ...y as reading lights by pressing the recessed area of the corresponding lens NOTE The courtesy reading lights will remain on until the switch is pressed a second time so be sure they have been turned o...

Page 135: ...r trip con ditions being monitored US M Button Use this button to change the display from U S to metric measurement units RESET Button Use this button to reset the following displays Average Fuel Econ...

Page 136: ...e display will momen tarily blank Then the history information will be erased and the averaging will continue from where it was before the reset The reset value is based on a minimal amount of fuel us...

Page 137: ...o display LO FUEL before the low fuel warning light turns on in the instru ment cluster This could occur because low fuel warning is set to a specified fuel tank volume and DTE is an estimated distanc...

Page 138: ...to prevent an accident and possible per sonal injury or property damage Automatic Compass Calibration This compass is self calibrating which eliminates the need to manually set the compass When the v...

Page 139: ...e the display between VAR compass variance and CAL compass calibration modes When the CAL sym bol is displayed complete one 360 turn in an area free from large metal objects or power lines The CAL sym...

Page 140: ...displayed Press the STEP button to select the new variance zone and press the RESET button to resume normal operation Outside Temperature Because the ambient temperature sensor is located un derhood...

Page 141: ...eners motorized gates or home lighting It triggers these devices at the push of a button The Universal Transceiver operates off your vehicle s battery and charging system no batteries are needed For a...

Page 142: ...or death Call toll free 1 800 355 3515 or on the Internet at www homelink com for safety information or assistance WARNING Vehicle exhaust contains carbon monoxide a danger ous gas Do not run the veh...

Page 143: ...1 Press and hold the two outer HomeLink buttons and release only when the indicator light begins to flash after 20 seconds Do not hold the buttons for longer than 30 seconds and do not repeat step on...

Page 144: ...e indicator light stays on constantly programming is complete and your device should activate when the HomeLink button is pressed and released NOTE To program the remaining two HomeLink but tons begin...

Page 145: ...onds of transmission which may not be long enough for HomeLink to pick up the signal during programming Similar to this Canadian law some U S gate operators are designed to time out in the same manner...

Page 146: ...e below follow the step noted Press and hold the two outer HomeLink buttons until the indicator light begins to flash after 20 seconds Release both buttons Do not hold for longer that 30 seconds HomeL...

Page 147: ...evice may not cause harmful interference This device must accept any interference that may be received including interference that may cause undes ired operation NOTE Changes or modifications not expr...

Page 148: ...ugh the sunroof opening Injury may result Open Sunroof Express Mode Momentarily pressing the switch rearward will activate the Express Open Feature causing the sunroof to open automatically During the...

Page 149: ...se to Express Close Pinch Protect Override If a known obstruction ice debris etc prevents closing press the switch forward and hold for two seconds after the reversal occurs This allows the sunroof to...

Page 150: ...abrasive cleaner and a soft cloth to clean the glass panel Sunroof Fully Closed Press the switch forward and release to ensure that the sunroof is fully closed ELECTRICAL POWER OUTLETS The auxiliary e...

Page 151: ...ugged in draw power from the vehicle s battery even when not in use i e cellular phones etc Eventually if plugged in long enough the vehicle s battery will discharge sufficiently to degrade battery li...

Page 152: ...nel above and to the left of the ash receiver As a child safety precaution the lighter only operates with the ignition switch ON It heats when pushed in and pops out automatically when ready for use T...

Page 153: ...ck is equipped with two adjustable cupholders The cupholder is opened by pulling on the cup holder door handle on the front surface Each opening in the cupholder is adjustable and will hold cups and m...

Page 154: ...e the cup to be held into one of the cup wells and then push the cupholder arm toward the cup until it is held stable Cup Holder Door Handle Cup Holders Automatic Transmission 154 UNDERSTANDING THE FE...

Page 155: ...r new Ram truck is equipped with bucket seats there are three cup holders located on the front of the center console Front Instrument Panel Cupholders Manual Transmission Cup Holders Bucket Seat Cup H...

Page 156: ...with a rear cup holder that consists of two cupwells for rear passenger convenience Rear Cupholder Mega Cab Mega Cab vehicles are equipped with rear cupholders located in the center armrest Mega Cab R...

Page 157: ...computer a cellular telephone CD s and miscellaneous items The top of the cover provides a generous firm surface to serve as a desktop for your mobile office WARNING This armrest is not a seat Anyone...

Page 158: ...tently and with greater caution After the use of high power draw accessories or long periods of the vehicle not being started with accessories still plugged in the vehicle must be driven a sufficient...

Page 159: ...gering occupants of the vehicle Items stored should not exceed a total of 10 lbs 4 5 kg CAUTION Many accessories that can be plugged in draw power from the vehicle s battery even when not in use i e c...

Page 160: ...models provide additional storage under the rear seat Lift the seat to access the storage compart ment Storage and Seats Mega Cab Models The Mega Cab models provide additional storage behind the rear...

Page 161: ...e compartment cover The rear storage compartment can be divided into three separate compartments by using the divider doors inside the storage compartment Mega Cab Rear Storage Compartment Handle Mega...

Page 162: ...re built into the back panel of the cab behind the rear seat FOLD FLAT LOAD FLOOR IF EQUIPPED Fold Flat Load Floor If Equipped Quad Cab models with a 60 40 rear seat may be equipped with a folding loa...

Page 163: ...abrupt stopping rapid acceleration or sharp turns Loose objects stored on the load floor may move around with force and strike occupants resulting in serious or fatal injury Unfolding the Load Floor 1...

Page 164: ...0 40 seat cushion s to the upward position 2 Unsnap the securing snap located at either side of the load floor 3 Lift the load floor up to access storage under the load floor WARNING Do not drive with...

Page 165: ...BOX The pickup box on your new Ram has many features designed for utility and convenience NOTE If you are installing a toolbox to the front of the pickup box you must use Mopar toolbox brackets avail...

Page 166: ...turns or rough roads may cause shifting or bouncing of the cargo that may result in vehicle damage If wide build ing materials are to be frequently carried the installation of a support is recommended...

Page 167: ...camper is installed on a vehicle an alternate CHMSL Center High Mounted Stop Light must be provided EASY OFF TAILGATE To simplify mounting of a camper unit with an overhang the tailgate can be removed...

Page 168: ...models require properly spaced rear clearance lights If such a vehicle is operated without a tailgate suitable lights must be installed Tailgate Support Cables Lock Tang And Pivot 168 UNDERSTANDING T...

Page 169: ...carbon monoxide which is deadly the exhaust system on vehicles equipped with Cap or Slide In Campers should extend beyond the overhanging camper compartment and be free of leaks UNDERSTANDING THE FEAT...

Page 170: ......

Page 171: ...ite Radio And Hands Free Phone Capability 186 Operating Instructions Radio Mode 186 Operation Instructions CD Mode 190 Operation Instructions Auxiliary Mode 192 Operating Instructions Hands Free Phone...

Page 172: ...ideo MP3 And WMA Capabilities 208 Operating Instructions Radio Mode 208 Operating Instructions Tape Player 213 Seek Button 213 Fast Forward FF 213 Rewind RW 213 Tape Eject 213 Scan Button 214 Changing...

Page 173: ...n 224 Electronic Serial Number Sirius Identification Number ESN SID 224 Selecting Satellite Mode In REF RAQ And RAK Radios 225 Selecting a Channel 226 Storing And Selecting Pre Set Channels 226 Using...

Page 174: ...Only Fleet Vehicles 232 Air Conditioning And Heating If Equipped 234 Electric Rear Window Defroster And Heated Sideview Mirrors If Equipped 237 Air Conditioning With Dual Zone Temperature Control If...

Page 175: ...INSTRUMENTS AND CONTROLS UNDERSTANDING YOUR INSTRUMENT PANEL 175 4...

Page 176: ...INSTRUMENT CLUSTER 176 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 177: ...urate readings 2 Voltage Gauge When the engine is running the gauge indicates the electrical system voltage The pointer should stay within the normal range if the battery is charged If the pointer mov...

Page 178: ...if the driver s seat belt is unbuckled a chime will sound After the bulb check or when driving if the driver seat belt remains unbuckled the Seat Belt Warning Light will flash or remain on continuousl...

Page 179: ...page 269 for more information 13 Temperature Gauge The temperature gauge indicates engine coolant temperature Any reading within the normal range indicates that the cooling system is operat ing satisf...

Page 180: ...ight will also come on for about two seconds when the ignition is first turned ON 15 Transmission Range Indicator Automatic Transmissions Only When the gear selector lever is moved this indicator show...

Page 181: ...itors the emissions and engine control system If the vehicle is ready for emissions testing the light will come on when the ignition is first turned on and remain on as a bulb check until the engine i...

Page 182: ...nd the parking brake is on If the light remains on when the parking brake is released it indicates a possible brake hydraulic system malfunction In this case the light will remain on until the cause i...

Page 183: ...The SERV 4WD indicator monitors the electric shift 4WD system If the SERV 4WD light stays on or comes on during driving it means that the 4WD system is not functioning properly and that service is req...

Page 184: ...ON position Wait until the Wait To Start Indicator turns OFF then start the vehicle 27 Odometer Trip Odometer Button Press this button to toggle between the odometer and the trip odometer display Hol...

Page 185: ...r lights when the electronic speed control system is turned on ELECTRONIC DIGITAL CLOCK The clock and radio each use the display panel built into the radio A digital readout shows the frequency and or...

Page 186: ...r wait approximately 5 seconds SALES CODE REF AM FM CD SINGLE DISC RADIO WITH OPTIONAL SATELLITE RADIO AND HANDS FREE PHONE CAPABILITY NOTE The radio sales code is located on the lower right side of y...

Page 187: ...player or Satellite Radio if equipped SEEK Button Radio Mode Press and release the SEEK button to search for the next listenable station in either AM FM or Satellite if equipped mode Press the right...

Page 188: ...me of day will be displayed for 5 seconds Clock Setting Procedure 1 Press and hold the time button until the hours blink 2 Adjust the hours by turning the right side Tune Audio control 3 After the hou...

Page 189: ...e right or left side speakers Press the rotary TUNE control a fifth time and FADE will be displayed Turn the TUNE control to the left or right to adjust the sound level between the front and rear spea...

Page 190: ...ode NOTE The ignition switch must be in the ON or ACC position to operate the radio Inserting The Compact Disc Single CD Player Gently insert one CD into the CD player with the CD label facing up The...

Page 191: ...peakers SCAN Button CD Mode Press this button to play the first 10 seconds of each track To stop the scan function press the button a second time EJECT Button CD Mode Press this button and the disc wi...

Page 192: ...on Instructions Auxiliary Mode The auxiliary AUX jack is an audio input jack which allows the user to plug in a portable device such as an MP3 player cassette player or microphone and utilize the vehi...

Page 193: ...nction PSCAN Button Auxiliary Mode No function TIME Button Auxiliary Mode Press this button to change the display from elapsed playing time to time of day The time of day will be displayed for 5 secon...

Page 194: ...WITH OPTIONAL SATELLITE RADIO HANDS FREE PHONE AND VEHICLE ENTERTAINMENT SYSTEMS VES CAPABILITIES NOTE The radio sales code is located on the lower right side of your radio faceplate Operating Instruc...

Page 195: ...or Vehicle Entertainment System VES if equipped SEEK Button Radio Mode Press and release the SEEK button to search for the next listenable station in either AM FM or Satellite if equipped mode Press...

Page 196: ...nds Clock Setting Procedure 1 Press and hold the time button until the hours blink 2 Adjust the hours by turning the right side Tune Audio control 3 After the hours are adjusted press the right side T...

Page 197: ...me and BAL ANCE will display Turn the TUNE control to the right or left to adjust the sound level from the right or left side speakers Press the rotary TUNE control a fifth time and FADE will display...

Page 198: ...Country Emergency Test Emergency Test Foreign Language Foreign_Language Information Information Jazz Jazz News News Nostalgia Nostalgia Oldies Oldies Personality Personality Public Public Rhythm and B...

Page 199: ...not selected within 5 seconds after pressing the SET DIR button the station will continue to play but will not be stored into push button memory You may add a second station to each push button by rep...

Page 200: ...label facing up The CD will automatically be pulled into the CD Player and the CD icon will illuminate on the radio display CAUTION This CD player will accept 4 3 4 inch 12 cm discs only The use of o...

Page 201: ...will also return the sound from the speakers SCAN Button CD MODE for CD Audio Play Press the Scan button to scan through each track on the CD currently playing LOAD EJECT Button CD Mode for CD Audio...

Page 202: ...y INSERT DISC for 10 seconds If no discs are inserted within 10 seconds NO DISCS LOADED will be dis played On some vehicles a disc can be ejected with the radio and ignition OFF TIME Button CD MODE fo...

Page 203: ...sitions 1 6 for Play Load Eject Notes On Playing MP3 Files The radio can play MP3 files however acceptable MP3 file recording media and formats are limited When writing MP3 files pay attention to the...

Page 204: ...en after writing are most likely multisession discs The use of multisession for CD audio or MP3 playback may result in longer disc loading times Supported MP3 File Formats The radio will recognize onl...

Page 205: ...ed the radio checks all files on the medium If the medium contains a lot of folders or files the radio will take more time to start playing the MP3 files Loading times for playback of MP3 files may be...

Page 206: ...hen the disc is loading LOAD EJECT Eject Press the LOAD EJECT button and the push button with the corresponding number where the CD was loaded and the disc will unload and move to the entrance for eas...

Page 207: ...UNE Control CD Mode for MP3 Play Pressing the TUNE Control allows the adjustment of Tone Balance and Fade AM FM Button CD Mode for MP3 Play Switches back to Radio mode RND PTY Button CD Mode for MP3 P...

Page 208: ...Entertainment System VES Guide SALES CODE RAK AM FM CASSETTE CD 6 DISC RADIO WITH OPTIONAL SATELLITE RADIO HANDS FREE PHONE VIDEO MP3 and WMA CAPABILITIES NOTE The radio sales code is located on the...

Page 209: ...the SEEK button to search for the next station in either AM FM or Satellite if equipped mode Press the right side of the button to seek up and the left side to seek down The radio will remained tuned...

Page 210: ...ing the rewind fast forward button causes the tuner to search for the next frequency in the direction of the arrows This feature operates in either AM FM or Satel lite if equipped frequencies TUNE Con...

Page 211: ...ry TUNE control again to exit setting tone balance and fade RND PTY Button Radio Mode Pressing this button once will turn on the PTY mode for 5 seconds If no action is taken during the 5 second time o...

Page 212: ...the radio will be tuned to the next frequency station with the same selected PTY name The PTY function only operates when in the FM mode If a preset button is activated while in the PTY Program Type...

Page 213: ...EK button up or down to move the track number to skip forward or backward 1 to 6 selections Press the SEEK button once to move 1 selection twice to move 2 selections etc Fast Forward FF Press the FF b...

Page 214: ...red to the tape player the pinch roller will automatically reengage and the tape will resume play Noise Reduction The Dolby Noise Reduction System is on whenever the tape player is on but may be switc...

Page 215: ...ack 1 SEEK Button CD MODE for CD Audio Play Press the right side of the SEEK button for the next selection on the CD Press the left side of the button to return to the beginning of the current selecti...

Page 216: ...o the radio will play the next CD after a 2 minute timeout If the CD is removed and there are no other CD s in the radio the radio will remain in CD mode and display INSERT DISC for 2 minutes After 2...

Page 217: ...nd time to stop Random Play Buttons 1 6 CD MODE for CD Audio Play Selects disc positions 1 6 for Play Load Eject Notes On Playing MP3 Files The radio can play MP3 files however acceptable MP3 file rec...

Page 218: ...en after writing are most likely multisession discs The use of multisession for CD audio or MP3 playback may result in longer disc loading times Supported MP3 File Formats The radio will recognize onl...

Page 219: ...ed the radio checks all files on the medium If the medium contains a lot of folders or files the radio will take more time to start playing the MP3 files Loading times for playback of MP3 and WMA file...

Page 220: ...DING DISC when the disc is loading LOAD EJT Eject Press the LOAD EJT button and the push button with the corresponding number where the CD was loaded and the disc will unload and move to the entrance...

Page 221: ...TUNE Control CD Mode for MP3 Play Pressing the TUNE Control allows the adjustment of Tone Balance and Fade AM FM Button CD Mode for MP3 Play Switches back to Radio mode RND PTY Button CD Mode for MP3...

Page 222: ...ipped Refer to separate Video Entertainment System VES Guide SALES CODE REC AM FM CD 6 DISC RADIO WITH NAVIGATION SYSTEM Satellite Navigation Radio with CD Player with MP3 Capability REC combines a Gl...

Page 223: ...s about setting the clock VIDEO ENTERTAINMENT SYSTEM SALES CODE XRV IF EQUIPPED The optional VES Video Entertainment System con sists of a DVD player and LCD liquid crystal display screen a battery po...

Page 224: ...ation Num ber is needed to activate your Sirius Satellite Radio system To access the ESN SID refer to the following steps ESN SID Access With REF Radios With the ignition switch in the ACCESSORY posit...

Page 225: ...press the CD Eject and Set buttons simulta neously until the 12 digits of the ESN SID appear on the screen Selecting Satellite Mode in REF RAQ and RAK Radios Selecting Satellite Mode REF Radio Press...

Page 226: ...stomer Care at 888 539 7474 to discuss options for channel blocking or unblock ing Please have your ESN SID information available Storing and Selecting Pre Set Channels In addition to the 12 AM and 12...

Page 227: ...he rooftop antenna location Metal objects placed within the line of sight of the antenna will cause decreased performance Larger luggage items should be placed as far forward as possible Do not place...

Page 228: ...The left hand control is a rocker type switch with a push button in the center The function of the left hand control is different depending on which mode you are in The following describes the left h...

Page 229: ...the beginning of the previous track if it is within one second after the current track begins to play If you press the switch up or down twice it plays the second track three times it will play the th...

Page 230: ...ommercially available WET cleaning cassette As preventive maintenance clean the head about every 30 hours of use If you wait until the head becomes very dirty noticeably poor sound it may not be possi...

Page 231: ...ion may be lessened or eliminated by relocating the cellular phone antenna This condition is not harmful to the radio If your radio performance does not satisfactorily clear by the repo sitioning of t...

Page 232: ...OTE To improve your selection choices the system allows you to operate at intermediate positions between the major modes These intermediate positions are iden tified by the small dots Panel Outside ai...

Page 233: ...to the windshield through the defroster outlets located at the base of the windshield and the demister outlets located at the edge of each side of the instrument panel Blower Control The rotary knob o...

Page 234: ...utlets selected by the mode control A light in the snowflake button shows that the air conditioning is on Press the button a second time to turn the air condition ing off Slight changes in engine spee...

Page 235: ...of interior air only Air flows through the panel only or through both the panel and floor vents depending on the selected mode panel vs bi level NOTE Selecting a Recirculation Mode mode does not nece...

Page 236: ...To turn the blower off turn the knob to the far left posi tion Temperature Control The rotary knob at the center of the control panel controls the temperature of the interior air You can choose your...

Page 237: ...a short period of time This is a normal condition that occurs if the air conditioning system has been on It is not an indication of a problem with the air conditioning system Electric Rear Window Defr...

Page 238: ...nditioned air will be directed through the outlets selected by the mode control A light in the snowflake button shows that the air conditioning is on Press the button a second time to turn the air con...

Page 239: ...rmediate positions are iden tified by the small dots and give an even blend of both modes Panel Outside air flows through the outlets located in the instrument panel These outlets can be adjusted to d...

Page 240: ...nditioning compressor operates in both Mix and Defrost or a blend of these modes even if the A C button has not been pressed This dehumidifies the air to help dry the windshield Blower Control The rot...

Page 241: ...nd Heated side view mirrors are activated by pressing the heated grid button located on the Climate Control panel with the ignition On Turning Off the ignition will deactivate the Electric Rear Window...

Page 242: ...n use NOTE When you turn off the engine you may hear a hissing sound from under the hood for a short period of time This is a normal condition that occurs if the air conditioning system has been on It...

Page 243: ...temperatures when it s rainy or humid In most cases turning on the Air conditioning pressing the snowflake button will clear the fog Adjust the temperature control air direction and blower speed to m...

Page 244: ...ecessary to shift into NEUTRAL and depress the accelerator slightly for fast idle operation to increase coolant flow and fan speed NOTE On models equipped with Diesel engines the idle speed will autom...

Page 245: ...Operating Tips Chart UNDERSTANDING YOUR INSTRUMENT PANEL 245 4...

Page 246: ......

Page 247: ...Key Reminder 253 Starting Procedures 253 Normal Starting Procedure Engine Manifold Airtemperature Above 66 F 19 C 253 Starting Procedure Engine Manifold Air Temperature Below 66 F 19 C 254 Starting F...

Page 248: ...Procedure Manually Shifted Transfer Case 276 Transfer Case Reminder Light 277 Electronically Shifted Transfer Case Operating Information Precautions If Equipped 278 Shifting Procedure Electronically...

Page 249: ...Tire 307 Replacement Tires 307 Alignment And Balance 308 Supplemental Tire Pressure Information If Equipped 309 Tire Chains 309 Snow Tires 311 Tire Rotation Recommendations 311 Dual Rear Wheels 313 En...

Page 250: ...If Equipped 334 Snowplow 335 Before Plowing 336 Snowplow Prep Package Model Availability 336 Over The Road Operation With Snowplow Attached 337 Methods For Removing Snow 338 Operating Tips 338 General...

Page 251: ...g wheel is turned NOTE This vehicle is equipped with a transmission shift interlocking system The brake pedal must be depressed to shift out of Park P OFF Unlocks the steering wheel if equipped with l...

Page 252: ...ving ACC Allows the electrical accessories to be used when the engine is not running Manual Transmission Key Release Button To remove the key on vehicles equipped with manual transmissions turn the ke...

Page 253: ...r A 12 volt heater built into the fuel filter housing aids in preventing fuel gelling It is controlled by a built in thermostat A heated intake air system both improves engine starting and reduces the...

Page 254: ...for water drain proce dures 4 Turn the ignition key to START and crank the engine Do not press the accelerator during starting CAUTION Do not crank engine for more than 15 seconds at a time as starter...

Page 255: ...mpera ture after completion of the bulb check After the WAIT TO START light goes off turn the ignition key to START Do not press the accelerator during starting After engine start up check to see that...

Page 256: ...before starting additional engine run time may be required to maintain battery state of charge at a satisfactory level If the engine stalls after the initial start the ignition must be turned to the...

Page 257: ...he gelled fuel condition 2 Crank the engine for 1 to 2 seconds If the engine does not start then release the key or starter button back to the RUN position do not turn the key back to the OFF position...

Page 258: ...l injury and engine damage The engine is equipped with an automatic electric air preheating system If the instructions in this manual are followed the engine should start in all conditions WARNING Do...

Page 259: ...cause temporary dimming of the headlamps interior lamps and also a noticeable reduction in blower motor speed Cold Weather Precautions Operation in ambient temperature below 32 F 0 C may require speci...

Page 260: ...he engine block heater cord is a factory in stalled option If your vehicle is not equipped heater cords are available from your authorized Mopar dealer The block heater must be plugged in at least one...

Page 261: ...The use of 120 VAC powered battery blankets will greatly increase starting capability at low temperatures Suitable battery blankets are available from your authorized Mopar dealer Arctic Operation Whe...

Page 262: ...ble on automatic transmission equipped vehicles with speed control This feature allows the driver to select an elevated idle speed between 1100 and 1500 rpms Your dealer can enable this feature NOTE I...

Page 263: ...ir cooled engines like your Turbo Ram Driving Condition Load Turbo charger Temperature Idle Time min Be fore Engine Shutdown Stop and Go Empty Cool Less than One Stop and Go Medium One Highway Speeds...

Page 264: ...the engine Low coolant temperature can cause incomplete combustion which allows carbon and varnish to form on piston rings and injector nozzles Also the unburned fuel can enter the crankcase diluting...

Page 265: ...n immediate and severe engine damage Do Not Operate The Engine With Failed Parts Practically all failures give some warning before the parts fail Be on the alert for changes in performance sounds and...

Page 266: ...t of Park Gear Ranges DO NOT race the engine when shifting from Park or Neutral position into another gear range P Park This gear position supplements the parking brake by locking the transmission The...

Page 267: ...hen the vehicle is standing for pro longed periods with the engine running The engine may be started in this range Set the parking brake if you must leave the vehicle D Drive This position provides al...

Page 268: ...n as a substitute for the parking brake Always apply parking brake fully when parked to guard against vehicle movement and possible injury or damage Overdrive Operation The overdrive automatic transmi...

Page 269: ...t this temperature If the transmission temperature becomes hot enough the TRANS TEMP light may illuminate and the transmission may downshift out of Overdrive until the transmission cools down After co...

Page 270: ...the button must be pressed each time the engine is started When To Lock Out Overdrive When driving in hilly areas towing a trailer carrying a heavy load etc and frequent 4 3 4 transmission shifting oc...

Page 271: ...damage to the transmission The torque converter will refill within five seconds of shifting from Park into any other gear position Out of Park Sense Alarm Vehicles with a Diesel Engine and an Automat...

Page 272: ...launched in 2nd gear Use each gear in numerical order do not skip a gear For most city driving you may find it easier to use only 1st through 5th gear ranges For steady highway driving with light acce...

Page 273: ...celera tion at speeds less than 15 mph 25 km h 2nd gear is recommended CAUTION When descending a hill be very careful to downshift one gear at a time to prevent overspeeding the engine which can cause...

Page 274: ...when the transfer case is shifted to either the 4H or 4L positions There is no light for the 2H or N Neutral positions When operating your vehicle in 4L the engine speed is approximately three times...

Page 275: ...nsmission position The parking brake should always be applied when the driver is not in the vehicle For additional information on the appropriate use of each transfer case mode position see the inform...

Page 276: ...traction and maximum pulling power for loose slippery road surfaces only Do not exceed 25 mph 40 km h Shifting Procedure Manually Shifted Transfer Case 2H 4H Shifting between 2H and 4H can be made wi...

Page 277: ...difficulty occurs shift automatic transmission to N Neutral hold foot on brake and turn engine OFF Make shift to the desired mode NOTE Shifting into or out of 4L is possible with the vehicle complete...

Page 278: ...ion 2WD for normal street and highway conditions dry hard surfaced roads When additional traction is required the transfer case 4HI and 4LO positions can be used to lock the front and rear driveshafts...

Page 279: ...ted Transfer Case Only Transfer case position indicator lights are located in the instrument cluster and indicate the current and desired transfer case selection When you select a different trans fer...

Page 280: ...al The SERVICE 4WD warning light monitors the electric shift 4WD system If this light remains on after engine start up or illuminates during driving it means that the 4WD system is not functioning pro...

Page 281: ...t go faster than road conditions permit WARNING You or others could be injured if you leave the vehicle unattended with the transfer case in the Neutral N position without first fully engaging the par...

Page 282: ...pulling power for loose slippery road surfaces only Do not exceed 25 mph 40 km h N Neutral Disengages both the front and rear driveshafts from the powertrain To be used for flat towing behind another...

Page 283: ...n motion the transfer case will engage disengage faster if you momentarily release the accelerator pedal after turning the control switch If the vehicle is stopped the ignition key must be in the ON p...

Page 284: ...ol switch to the desired position 4 After the desired position indicator light is ON not flashing shift transmission back into gear release clutch on manual transmissions NOTE If steps 1 or 2 of eithe...

Page 285: ...ditions With both rear wheels on a slippery surface a slight application of the accelerator will supply maximum traction When starting with only one rear wheel on an excessively slippery surface sligh...

Page 286: ...parking brake is applied You must be sure that the parking brake is fully applied before leaving the vehicle Be sure the parking brake is firmly set when parked and the gear shift lever is in the PAR...

Page 287: ...to brake problems due to excessive heating of the rear brakes When parking on a hill turn the front wheels toward the curb on a downhill grade and away from the curb on an uphill grade The parking bra...

Page 288: ...rature dust and or other debris may also contribute to the noise condition Repeated or con tinuous noises during braking may be an indication that the brake linings are worn and in need of replacement...

Page 289: ...ned to aid the driver in maintaining vehicle control under adverse braking conditions The system operates with a separate com puter to modulate hydraulic pressure to prevent wheel lockup and help avoi...

Page 290: ...ight spaces The system will provide mechanical steering capability if power assist is lost If for some reason the power assist is interrupted it will still be possible to steer your vehicle Under thes...

Page 291: ...the end of the steering wheel travel will increase the steering fluid temperature and should be avoided when possible Damage to the power steering pump may occur TIRE SAFETY INFORMATION Tire Markings...

Page 292: ...ic tires is the same as for P Metric tires except for the letters LT that are molded into the sidewall preced ing the size designation Example LT235 85R16 Temporary Spare tires are high pressure compa...

Page 293: ...re based on U S design standards T Temporary Spare tire 31 Overall Diameter in Inches in 215 Section Width in Millimeters mm 65 Aspect Ratio in Percent Ratio of section height to section width of tire...

Page 294: ...ditions i e tire pressure vehicle loading road conditions and posted speed limits Load Identification blank Absence of any text on sidewall of the tire indicates a Standard Load SL Tire Extra Load XL...

Page 295: ...certifies that the tire is in compliance with the U S Department of Transportation tire safety standards and is approved for highway use MA Code representing the tire manufacturing location 2 digits...

Page 296: ...face of the driver s door or the driver s side B pillar Tire and Loading Information Placard This placard tells you important information about the 1 number of people that can be carried in the vehicl...

Page 297: ...n on GAWR s vehicle loading and trailer towing refer to the Vehicle Loading section of this manual To determine the maximum loading conditions of your vehicle locate the statement The combined weight...

Page 298: ...4 6 If your vehicle will be towing a trailer load from your trailer will be transferred to your vehicle Consult this manual to determine how this reduces the available cargo and luggage load capacity...

Page 299: ...STARTING AND OPERATING 299 5...

Page 300: ...and can cause acci dents Under inflation increases tire flexing and can result in tire failure Over inflation reduces a tire s ability to cushion shock Objects on the road and chuck holes can cause da...

Page 301: ...re is listed on either the face of the driver s door or the driver s side B pillar Some vehicles may have Supplemental Tire Pressure Information for vehicle loads that are less than the maximum loaded...

Page 302: ...Tire pressures change by approximately 1 psi 7 kPa per 12 F 7 C of air temperature change Keep this in mind when checking tire pressure inside a garage especially in the winter Example If garage temp...

Page 303: ...hicle loaded to the maximum capacity at continuous speeds above 75 mph 120 km h Radial Ply Tires WARNING Combining radial ply tires with other types of tires on your vehicle will cause your vehicle to...

Page 304: ...s worn to the tread wear indicators the temporary use spare tire needs to be replaced Be sure to follow the warnings which apply to your spare Failure to do so could result in spare tire failure and l...

Page 305: ...e first opportunity WARNING The limited use spare tires are for emergency use only Installation of this limited use spare tire affects vehicle handling With this tire do not drive more than 60 mph 100...

Page 306: ...g wheel no matter what the speed Tread Wear Indicators Tread wear indicators are in the original equipment tires to help you in determining when your tires should be replaced These indicators are mold...

Page 307: ...ide a balance of many characteristics They should be inspected regularly for wear and correct cold tire inflation pressure The manu facturer strongly recommends that you use tires equiva lent to the o...

Page 308: ...ity other than what was originally equipped on your vehicle Using a tire with a smaller load index could result in tire over loading and failure You could lose control and have an accident Failure to...

Page 309: ...precautions Because of limited chain clearance between tires and other suspension components it is important that only chains in good condition are used Broken chains can cause serious vehicle damage...

Page 310: ...0R17 LT265 70R17 and LT235 80R17 size tires NOTE On 4X4 2500 3500 Single Rear Wheel SRW Ram Trucks class U snow chains are permitted on the rear wheels only of vehicles equipped with LT265 70R17 CAUTI...

Page 311: ...tates pro hibit studded tires therefore local laws should be checked before using these tire types TIRE ROTATION RECOMMENDATIONS Tires on the front and rear axles of vehicles operate at different load...

Page 312: ...e reasons for any rapid or unusual wear should be corrected prior to rotation being per formed NOTE On Canadian vehicles only if your Ram truck is equipped with All Season type tires on the front and...

Page 313: ...of the ON OFF road tire and the use of Outline White Letter OWL tires When replacing a flat the spare tire may have to be remounted on the rim or installed at a different location to maintain the cor...

Page 314: ...through the grille FUEL REQUIREMENTS Use good quality diesel fuel from a reputable supplier in your Dodge truck For most year round service No 2 diesel fuel meeting ASTM specification D 975 will pro...

Page 315: ...illing do not top off the fuel tank after filling NOTE When the fuel nozzle clicks or shuts off the fuel tank is full Tighten the gas cap until you hear a clicking sound This is an indication that the...

Page 316: ...e severe damage to the engine fuel system Proper main tenance of the engine fuel filter and fuel tank is essential See Section 7 for Maintenance Procedures NOTE Climatized diesel fuel is a blend of Nu...

Page 317: ...y for the proper operation of your Cummins Diesel equipped Dodge Ram Truck NOTE No 1 diesel fuel should only be used where extended arctic conditions 10 F or 23 C exist Number 2 Diesel Fuel Specificat...

Page 318: ...ASTM D 97 Active Sulfur ASTM D 130 Copper Strip Corrosion 3 rating ADDING FUEL 24 VALVE CUMMINS TURBO DIESEL WARNING A fire may result if fuel is pumped into a portable container that is on a truck be...

Page 319: ...e air from the system for about 20 seconds After 20 seconds attempt to start the engine again 3 Start the engine using the Normal Starting Procedure 4 Repeat the procedure if the engine does not start...

Page 320: ...load weight a truck can carry including the weight of the driver all passengers options and cargo Gross Axle Weight Rating GAWR The GAWR is the maximum permissible load on the front and rear axles Th...

Page 321: ...peration The entire vehicle should first be weighed on a commer cial scale to insure that the GVWR has not been exceeded The weight on the front and rear of the vehicle should then be determined separ...

Page 322: ...n in the following chart Note that neither GVWR nor GAWR capabilities are exceeded Overloading can cause poten tial safety hazards and shorten service life NOTE The weights shown in this chart are not...

Page 323: ...r vehicle This includes driver passengers cargo and tongue weight The total load must be limited so that you do not exceed the GVWR Gross Trailer Weight GTW The gross trailer weight GTW is the weight...

Page 324: ...iler load You must consider this as part of the load on your vehicle Frontal Area The maximum height and maximum width of the front of a trailer Trailer Sway Control The trailer sway control is a tele...

Page 325: ...ts to the hitch mounted over the rear axle in the truck bed Trailer Hitch Classification The rear bumper is intended to tow trailers up to 2 000 lbs 907 kg without added equipment or alterations to th...

Page 326: ...nal trailer towing information maxi mum trailer weight ratings refer to the following website addresses http www dodge com towing http www dodge ca Canada Trailer and Tongue Weight Always load a trail...

Page 327: ...or equipment put in or on your vehicle The weight of the driver and all passengers NOTE Remember that everything put into or on the trailer adds to the load on your vehicle Also additional factory ins...

Page 328: ...ARNING Improper towing can lead to an injury accident Follow these guidelines to make your trailer towing as safe as possible Make certain that the load is secured in the trailer and will not shift du...

Page 329: ...GCWR must not be exceeded Total weight must be distributed between the tow vehicle and the trailer such that the following four ratings are not exceeded 1 GVWR 2 GTW 3 GAWR 4 Tongue weight rating for...

Page 330: ...your vehicle with that of the trailer This could cause inadequate braking and possible personal injury An electronically actuated trailer brake controller is required when towing a trailer with elect...

Page 331: ...could result in an accident Towing Requirements Trailer Lights Wiring Whenever you pull a trailer regardless of the trailer size stop lights and turn signals on the trailer are required for motoring s...

Page 332: ...ange the TOW HAUL or OD OFF range should be selected NOTE Using the TOW HAUL or OD OFF range while operating the vehicle under heavy operating con ditions will improve performance and extend transmis...

Page 333: ...u experience speed drops greater than 10 mph 16 km h disengage until you can get back to cruising speed Use speed control in flat terrain and with light loads to maximize fuel efficiency Towing Tips C...

Page 334: ...ipped Out or In A small blindspot mirror is integrated onto the main mirror surface NOTE Fold the 7 x 10 inch trailer towing mirrors rearward prior to entering an automated car wash CAUTION Do not att...

Page 335: ...is highly recommended that the owner installer obtain and follow the recommendations contained within the cur rent Dodge BODY BUILDER S GUIDE See your dealer installer or snowplow manufacture for this...

Page 336: ...ight ness Check the runners and cutting edge for excessive wear The cutting edge should be 1 4 to 1 2 inch above ground in snow plowing position Check that snowplow lighting is connected and func tion...

Page 337: ...nt end tow in should be checked and reset if necessary at the beginning and end of the snowplow season This will help prevent uneven tire wear The blade should be lowered whenever the vehicle is parke...

Page 338: ...mperatures than the outside ambient temperature The higher displayed tem perature is due to blocked or reduced airflow to the underhood ambient temperature sensor by the snow plow This is common and o...

Page 339: ...less the engine has returned to idle and wheels have stopped Make a practice of stepping on the brake pedal before shifting the transmission RECREATIONAL TOWING BEHIND MOTORHOME ETC Recreational Towin...

Page 340: ...ing procedure for your vehicle Recreational Towing Procedure Manual Shift Transfer Case If Equipped Use the following procedure to prepare your vehicle for recreational towing CAUTION It is necessary...

Page 341: ...arking brake CAUTION Damage to the automatic transmission may occur if the transmission is shifted into P PARK with the transfer case in N NEUTRAL and the engine RUN NING With the transfer case in N N...

Page 342: ...the front and rear drive shafts from the powertrain and will allow the ve hicle to move regardless of the transmission posi tion The parking brake should always be applied when the driver is not in th...

Page 343: ...l transmission 6 Using the point of a ballpoint pen or similar object depress the recessed transfer case Neutral N button for 4 seconds 7 After shift is completed and the Neutral N light comes on rele...

Page 344: ...n key must be ON for a shift to take place and for the position indicator lights to be operable If the key in not ON the shift will not take place and no position indicator lights will be on or flashi...

Page 345: ...TE Items 1 through 5 are requirements that must be met prior to depressing the Neutral N selection button and must continue to be met until 1 second elapses and the shift has been completed If any of...

Page 346: ...iver is not in the vehicle CAUTION Do not use a bumper mounted clamp on tow bar on your vehicle The bumper face bar will be damaged Do not disconnect the rear driveshaft because fluid will leak from t...

Page 347: ...sed components for any sign of damage If you experience unusual vibration after driving in mud slush or similar conditions check the wheels for im pacted material Impacted foreign material can cause a...

Page 348: ...and the car in front to avoid a collision in a sudden stop ENGINE DATA PLATE Use the information from the engine data plate when discussing service or sourcing parts for your engine The engine data pl...

Page 349: ...Changing A Flat Tire 352 Removing The Spare Tire 352 Tire Changing Procedure 353 Hoisting 362 Jump Starting 363 With Portable Starting Unit 366 Freeing A Stuck Vehicle 366 Emergency Tow Hooks If Equip...

Page 350: ...fic of an emergency Push the button a second time to turn off the flashers This is an emergency warning system and should not be used when the vehicle is in motion Use it when your vehicle is disabled...

Page 351: ...to lift the vehicle for service purposes unless suitable sup ports are placed under the vehicle as a safety mea sure The vehicle should be jacked on a firm level surface only Avoid ice or slippery ar...

Page 352: ...terclockwise until the spare tire is on the ground with enough cable slack to allow you to pull it out from under the vehicle When the spare is clear tilt the retainer at the end of the cable and pul...

Page 353: ...g tires on this vehicle only It is not recommended that the jack be used for service purposes or to lift more than one wheel at a time Preparations Park the vehicle on a firm level surface avoiding ic...

Page 354: ...r damage to your vehicle Always park on a firm level surface as far from the edge of the roadway as possible before raising the vehicle Block the wheel diagonally opposite the wheel to be raised Apply...

Page 355: ...e tube to the jack and connect the drive tube to the extension tube Place the jack under the axle as close to the tire as possible with the drive tubes extending to the front Connect the jack tube ext...

Page 356: ...NOTE If the jack will not lower by turning the dial thumb wheel by hand it may be necessary to use the jack drive tube in order to lower the jack 2500 3500 4X2 Jacking 356 WHAT TO DO IN EMERGENCIES...

Page 357: ...ll the spare wheel and wheel nuts with the cone shaped end of the nuts toward the wheel on 2500 3500 single rear wheel SRW models On 3500 dual rear wheel models DRW the lug nuts are a two piece assemb...

Page 358: ...y hand it may be necessary to use the jack drive tube in order to lower the jack Stow the replaced tire jack and tools as previously described 9 Adjust the tire pressure when possible NOTE Do not oil...

Page 359: ...ches Make sure that the hook of the jack handle driver is located squarely in the cap notch before attempting to pull off You must use the flat end of the lug wrench to pry off the wheel skins Insert...

Page 360: ...ly off the ground when tightening to insure wheel centering and maximum wheel clamping Dual wheel models require a special heavy duty lug nut tightening adapter included with the vehicle to cor rectly...

Page 361: ...00 miles 800 km It is recommended that wheel stud nuts be kept torqued to specifications at all times Torque wheel stud nuts to specifications at each lubrication interval Wheel Nuts All wheel nuts sh...

Page 362: ...r convenience in checking the spare tire inflation stow with the valve stem toward the rear of the vehicle Attach the wheel wrench to the extension tube Rotate the winch mechanism until the wheel is d...

Page 363: ...source NOTE Replacement batteries should both be of equal size to prevent damage to the vehicles charging system Your vehicle is equipped with two 12 volt batteries If it becomes necessary to use a b...

Page 364: ...quipped has a green dot in the center failure to start is not due to a discharged battery and cranking system should be checked 1 Attach one jumper cable to the positive terminal of booster battery an...

Page 365: ...jump starting because the battery could rupture or explode The battery temperature must be brought up above freezing point before attempting jump start 3 Take care that the clamps from one cable do no...

Page 366: ...ating voltage does not exceed 12 Volts D C or damage to battery starter motor alternator or electrical system may occur FREEING A STUCK VEHICLE If vehicle becomes stuck in snow sand or mud it can ofte...

Page 367: ...hicle EMERGENCY TOW HOOKS IF EQUIPPED Your vehicle may be equipped with emergency tow hooks WARNING Chains are not recommended for freeing a stuck vehicle Chains may break causing serious injury or de...

Page 368: ...of the following methods NOTE The Transfer Case must be in the neutral posi tion and the transmission must be in Park Automatic Transmission or in gear Manual Transmission to tow a 4WD vehicle with on...

Page 369: ...mission If the vehicle is to be towed faster than 30 mph 50 km h or more than 15 miles 25 km the vehicle must be towed with the rear wheels raised and the front wheels on the ground It may also be tow...

Page 370: ......

Page 371: ...ervice 376 Service Information 376 Maintenance Procedures 379 Engine Oil 379 Drive Belt 385 Engine Air Cleaner Filter 385 Draining Fuel Water Separator Filter 387 Maintenance Free Batteries 390 Air Co...

Page 372: ...Clutch Linkage 405 Clutch Hydraulic System 405 Rear Axle And 4X4 Front Driving Axle Fluid Level 405 Transfer Case If Equipped 406 Manual Transmission If Equipped 406 Automatic Transmission 407 Front...

Page 373: ...ith Cargo Light 430 Cab Top Clearance Lights If Equipped 431 Tailgate ID Lights Dual Rear Wheels If Equipped 433 Rear Light Bar ID Marker Dual Rear Wheel If Equipped 434 Side Marker Lights Dual Rear W...

Page 374: ...ENGINE COMPARTMENT 5 9L HO CUMMINS TURBO DIESEL 374 MAINTAINING YOUR VEHICLE...

Page 375: ...g repairs Al though your vehicle will usually be driveable and not need towing see your dealer for service as soon as possible CAUTION Prolonged driving with the Malfunction Indicator Light on could c...

Page 376: ...ice work for which you have the knowledge and the proper equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent mechanic SERVICE INFORMATION Mopar...

Page 377: ...le undercoated make sure no undercoating material is sprayed on the exhaust sys tem or components of the seat belt system NOTE It is not possible for the manufacturer and Cummins Inc to anticipate eve...

Page 378: ...ved or disconnected Be alert for possible pressure when disconnecting any device from a system that utilizes pressure Do not check for pressure leaks with your hand High pressure oil or fuel can cause...

Page 379: ...ngine or vehicle performance These items should be inspected if a malfunction is observed or suspected Engine Oil Checking Oil Level To assure proper lubrication of your vehicle s engine the engine oi...

Page 380: ...N Overfilling or underfilling the crankcase will cause oil aeration or loss of oil pressure This could dam age your engine Road conditions as well as your kind of driving affect the interval at which...

Page 381: ...te nance Schedules section of this manual NOTE Most vehicles are operated under the conditions listed for Schedule B Engine Oil Selection 1 Engine Oil Quality Use only oils conforming to API Ser vice...

Page 382: ...ricants and Genuine Parts for the correct part number The engine oil filter should be changed at every engine oil change Engine Oil And Filter Change WARNING Hot oil can cause personal injury Operate...

Page 383: ...ith every engine oil change Only a high quality MOPAR filter should be used to assure most efficient service CAUTION The filtering medium of other aftermarket filters may disintegrate Debris from fail...

Page 384: ...gine with the correct grade of new oil The engine capacity is 11 quarts 10 4 liters in the crankcase and 1 quart 95 liter in the lubricating oil filter Start the engine and operate it at idle for seve...

Page 385: ...acceptable Replace the belt if it has unacceptable cracks is frayed or has pieces of material missing The engine speed sensor located near the damper should be inspected for damage if a belt is frayed...

Page 386: ...n the side of the Filter Minder The yellow disc will always show the greatest restriction experienced by the filter element When the disc reaches the red zone the filter element may need to be replace...

Page 387: ...filter element is inserted press the rubber button on the top of the Filter Minder This action will reset the yellow disc to the clean position CAUTION When using an engine cleaner or a degreaser be s...

Page 388: ...llow handle and is located on the inboard side of the fuel filter housing If more than a couple ounces of fuel has been drained follow the directions below for Priming if the engine has run out of fue...

Page 389: ...re than 15 seconds at a time Allow two minutes between the cranking intervals NOTE The engine may run rough until the air is forced from all the fuel lines CAUTION Diesel fuel will damage black top pa...

Page 390: ...for use with your Cummins Diesel equipped Dodge Ram Truck NOTE In addition commercially available fuel addi tives are not necessary for the proper operation of your Cummins Diesel equipped Dodge Ram...

Page 391: ...ds after handling the battery Battery Blanket Usage A battery loses 60 of its cranking power as the battery temperature decreases to 0 F 18 For the same de crease in temperature the engine requires tw...

Page 392: ...isconnected should be done by an experienced repairman Refrigerant Recovery and Recycling R 134a Air Conditioning Refrigerant is a hydrofluorocar bon HFC that is endorsed by the Environmental Pro tect...

Page 393: ...Fluids Lubricants and Genuine Parts for correct fluid type Front Suspension Ball Joints The ball joints originally supplied with the vehicle are permanently lubricated at the factory and do not requir...

Page 394: ...iftgate and hood hinges should be lubricated periodically to assure quiet easy operation and to protect against rust and wear Prior to the appli cation of any lubricant the parts concerned should be w...

Page 395: ...e frost or ice from the windshield Keep the blade rubber out of contact with petroleum products such as engine oil gasoline etc Windshield Washers The fluid reservoir is located under the hood and sho...

Page 396: ...paint or trim Exhaust System The best protection against carbon monoxide entry into the vehicle body is a properly maintained engine exhaust system Whenever a change is noticed in the sound of the exh...

Page 397: ...m Cooling System Maintenance At the intervals shown in the Maintenance Schedules Section of the manual the system should be drained flushed and filled Inspection Check engine coolant antifreeze protec...

Page 398: ...ate With the engine idling and warmed to the normal operating temperature the level of the coolant on the coolant bottle should be between the fluid level marks Check the coolant level whenever the ho...

Page 399: ...in the area where the vehicle is operated NOTE Mixing coolant types will decrease the life of the engine coolant and will require more frequent coolant changes When additional coolant is needed to ma...

Page 400: ...m in an emergency it should be replaced with the speci fied coolant as soon as possible Do not use plain water alone or alcohol base engine coolant antifreeze products Do not use additional rust inhib...

Page 401: ...iately Clean up any ground spills immediately Coolant Pressure Cap The coolant pressure cap must be fully tightened to prevent loss of coolant and to insure that coolant will return to the radiator fr...

Page 402: ...been cooled by about 50 to 100 degrees Fahrenheit This cooling process enables more efficient burning of fuel resulting in fewer emissions To guarantee optimum performance of the system keep the surfa...

Page 403: ...rd stops during the break in period are recommended to seat the linings and wear off any foreign material Brake Master Cylinder The fluid level of the master cylinder should be checked when performing...

Page 404: ...unidentified as to specification may result in sudden brake failure during hard prolonged braking You could have an accident WARNING Overfilling the brake fluid reservoir can result in spilling brake...

Page 405: ...ystem The clutch hydraulic system is a sealed maintenance free system In the event of leakage or other malfunction the system must be replaced Rear Axle And 4x4 Front Driving Axle Fluid Level For Mode...

Page 406: ...ng the axle to avoid damage Limited Slip Differentials in vehicles equipped with 10 5 11 5 Axles DO NOT REQUIRE any limited slip oil additive friction modifiers Transfer Case If Equipped Fluid Level C...

Page 407: ...Level To properly check the automatic transmission fluid level the following procedure must be used 1 The vehicle must be on level ground 2 The engine should be running at curb idle speed for a minimu...

Page 408: ...ransmission fluid other than the manufac turers recommended fluid may cause deterioration in transmission shift quality and or torque converter shudder Using a transmission fluid other than the manufa...

Page 409: ...ding especially in hot weather NOTE If the transmission is disassembled for any reason the fluid and filter should be changed and the bands adjusted if equipped Special Additives The manufacturer reco...

Page 410: ...an example shown below is located on the grease container and identifies the application and qual ity of the grease There are two groups identified those for wheel bearings Letter G and those for cha...

Page 411: ...ply with the Federal Government s Exterior Noise Regulations These vehicles can be identified by the Noise Emission Control Label located in the operator s compartment Required Maintenance For Noise C...

Page 412: ...ement must also be clean and serviced according to the instructions out lined in the Maintenance Schedule Section of this manual Tampering With Noise Control System Prohibited Federal law prohibits th...

Page 413: ...manufacturer s control with all applicable U S EPA Noise Control Regu lations This warranty covers this vehicle as designed built and equipped by the manufacturer and is not limited to any particular...

Page 414: ...ear under column mileage closest to the mileage at which service was performed MILES 7 500 15 000 22 500 30 000 37 500 45 000 52 500 60 000 KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000...

Page 415: ...e mileage at which service was performed MILES 67 500 75 000 82 500 90 000 97 500 84 000 105 00 112 500 KILOMETERS 108 000 120 000 132 000 144 000 126 000 156 000 168 000 181 000 Exhaust system inspec...

Page 416: ...on The following maintenance recommendations will enable you to obtain maximum benefit from the corrosion resistance built into your vehicle What Causes Corrosion Corrosion is the result of deteriorat...

Page 417: ...be kept clear and open If you detect any stone chips or scratches in the paint touch them up immediately The cost of such repairs is considered the responsibility of the owner If your vehicle is dama...

Page 418: ...s specifically recommended for leather upholstery Your leather upholstery can be best preserved by regular cleaning with a damp soft cloth Small particles of dirt can act as an abrasive and damage the...

Page 419: ...he lenses in front of the instruments in this vehicle are molded in clear plastic When cleaning the lenses care must be taken to avoid scratching the plastic 1 Clean with a wet soft rag A mild soap so...

Page 420: ...cavity number of each fuse is stamped on the inside cover that corresponds to the following chart Cavity Cartridge Fuse Mini Fuse Description 1 20 Amp Yellow Power Outlet Console 2 20 Amp Yellow CCN...

Page 421: ...HFM 12 30 Amp Pink Electric Brake 13 25 Amp Natural Power Battery RWAL ABS Module Feed 14 15 Amp Blue Park Lamps Left Cavity Cartridge Fuse Mini Fuse Description 15 20 Amp Yellow Trailer Park Lamps 16...

Page 422: ...Red Power Run Start NCC WCM ABS RWAL 29 10 Amp Red Switches EC Mirror Smart Bar 30 15 Amp Blue Spare Cavity Cartridge Fuse Mini Fuse Description 31 10 Amp Red PCM Transfer Case Brake 32 10 Amp Red HV...

Page 423: ...on your vehicle s battery Disconnect the Ignition Off Draw fuse I O D fuse located in the Integrated Power Module located in the engine compartment The I O D cavity includes a snap in retainer that al...

Page 424: ...06LL Headlamp Halogen H13 Side Marker Bulb W5W Park Turn Signal 3157NAK Rear License Plate Lamp 168 Rear Cargo Light 912 LIGHT BULBS Outside Bulb No Tail Stop 3057 Cab Clearance Lights 168 Dual Rear W...

Page 425: ...2 bolts from the front of the head light housing 3 Remove the plug from the inner fender well and remove the nut through the access hole Front Headlight Housing Bolts Inner Fender Plug MAINTAINING YO...

Page 426: ...nect the electrical connectors NOTE For easier removal pull the headlight assembly straight forward applying the greatest amount of force to the outer edge of the headlight assembly Rear Headlight Hou...

Page 427: ...nd bulb from housing 7 Remove housing from vehicle with headlight halogen bulb in housing 8 Twist the headlight halogen bulb 1 4 turn and remove headlight bulb from the housing 9 Replace headlight or...

Page 428: ...ove the two 2 screws that pass through the bed sheetmetal 2 Pull the housing straight out from the body with a quick motion to separate the housing from the body If not pulled straight locators may be...

Page 429: ...move the four 4 screws from the bulb strip in the housing 5 Pull the appropriate bulb straight from the bulb strip Top Bulb Park Turn Hazard Center Bulb Stop Park Sidemarker Bottom Bulb Backup Lights...

Page 430: ...unted Stoplight With Cargo Light 1 Remove the two 2 screws holding the housing lens to the body as shown 2 Separate the connector holding the housing and wir ing harness to the body 3 Turn desired bul...

Page 431: ...Outside Bulbs Cargo Lamps Inside Bulb Center High Mount Stop Lamp 5 Reverse procedure for installation of bulbs and hous ing Cab Top Clearance Lights If Equipped 1 Remove the two screws from the top...

Page 432: ...2 Rotate the socket 1 4 turn and pull it from the light assembly 3 Pull the bulb straight from it s socket and replace 432 MAINTAINING YOUR VEHICLE...

Page 433: ...Tailgate ID Lights Dual Rear Wheels If Equipped 1 Remove the two screws and housing and access the bulb sockets from the rear MAINTAINING YOUR VEHICLE 433 7...

Page 434: ...lb 3 Pull bulb straight out from socket 4 Reverse procedure for installation of bulbs and hous ing Rear Light Bar ID Marker Dual Rear Wheel If Equipped 1 Loosen the two screws and the housing to gain...

Page 435: ...3 Pull the bulb straight out from the socket 4 Reverse procedure for installation of bulbs and hous ing Side Marker Lights Dual Rear Wheels 1 Push rearward on the side marker light assembly 2 Pull the...

Page 436: ...ess the bulb 4 Pull bulb straight out from socket 5 Reverse procedure for installation of bulbs and hous ing Fog Lights 1 Reach under the vehicle unlock and twist connector counterclockwise 1 4 turn a...

Page 437: ...CAPACITIES FLUID CAPACITIES U S Metric Fuel 2500 Shortbed Models 34 gal 128L 2500 Longbed Models 35 gal 132L 3500 Shortbed Models 34 gal 128L 3500 Longbed Models 35 gal 132L Engine Oil 5 9L Diesel En...

Page 438: ...ntenance Procedures Engine Oil Filter Mopar Engine Oil Filter P N 05083285AA or equivalent Engine Fuel Filter Mopar Fuel Filter P N 05015581AB or equivalent Fuel Selection Use good quality diesel fuel...

Page 439: ...Multipurpose Grease NLGI Grade 2 E P or equivalent Front and Rear Axle Fluid 2500 3500 Models GL 5 SAE 75W 90 Synthetic or equivalent 2500 3500 axels do not require limited slip additive Brake Master...

Page 440: ......

Page 441: ...MAINTENANCE SCHEDULES CONTENTS Emission Control System Maintenance 442 Maintenance Schedules 24 Valve Cummins Turbo Diesel 442 Schedule B 445 Schedule A 459 8 M A I N T E N A N C E S C H E D U L E S...

Page 442: ...omotive repair establishment or individual using any automotive part which has been certified pursuant to U S EPA or in the State of Califor nia California Air Resources Board regulations MAINTENANCE...

Page 443: ...tions Where time and mileage are listed follow the interval that occurs first CAUTION Failure to perform the required maintenance items may result in damage to the vehicle At Each Stop for Fuel Check...

Page 444: ...Check all lights and all other electrical items for correct operation At Each Oil Change Change the engine oil filter Inspect the exhaust system Inspect the brake hoses Inspect the U Joints if equippe...

Page 445: ...bient temperatures less than 32 F 0 C Driving in dusty conditions Frequent trailer towing Taxi police or delivery service commercial service Off road or desert operation Extensive operation at high en...

Page 446: ...eck spare tire for proper pressure and correct stowage X X Lubricate outer tie rod ends 2500 3500 4X4 mod els only X X Inspect water pump weep hole for blockage X Replace fuel filter element Clean the...

Page 447: ...X X X Rotate tires X X X Check spare tire for proper pressure and correct stowage X X X Lubricate outer tie rod ends 2500 3500 4X4 mod els only X X X Inspect drive belt replace as required X Inspect f...

Page 448: ...0 48 000 54 000 60 000 Change rear axle fluid X Change front axle fluid 4X4 X Check transfer case fluid level 4X4 X Drain and refill automatic transmission fluid Re place filter and adjust bands 48RE...

Page 449: ...proper pressure and correct stowage X X Lubricate outer tie rod ends 2500 3500 4X4 mod els only X X Inspect drive belt replace as required X Inspect water pump weep hole for blockage X Replace fuel fi...

Page 450: ...onths if not replaced at 102 000 miles 163 000 km X Rotate tires X X X Check spare tire for proper pressure and correct stowage X X X Lubricate outer tie rod ends 2500 3500 4X4 mod els only X X X Insp...

Page 451: ...ransmission G 56 fluid 2500 3500 models only X Inspect brake linings X X Inspect and adjust parking brake if necessary X X Drain and refill transfer case fluid 4X4 X Drain and refill automatic transmi...

Page 452: ...tires X X Check spare tire for proper pressure and correct stowage X X Lubricate outer tie rod ends 2500 3500 4X4 mod els only X X Inspect drive belt replace as required X Change rear axle fluid X Ch...

Page 453: ...el filter element Clean the water in fuel sensor X Inspect front wheel bearings X Inspect brake linings X Inspect and adjust parking brake if necessary X Drain and refill automatic transmission fluid...

Page 454: ...oolant if not re placed at 60 months X Rotate tires X X X Check spare tire for proper pressure and cor rect stowage X X X Lubricate outer tie rod ends 2500 3500 4X4 models only X X X Flush and replace...

Page 455: ...0 108 750 112 500 Kilometers 156 000 160 000 162 000 168 000 174 000 180 000 Change front axle fluid 4X4 X Inspect brake linings X Inspect and adjust parking brake if necessary X SCHEDULE B 455 8 M A...

Page 456: ...heck spare tire for proper pressure and cor rect stowage X X X Flush and replace engine coolant at 120 months if not replaced at 102 000 miles 163 000 km X Lubricate outer tie rod ends 2500 3500 4X4 m...

Page 457: ...ockage X X Replace fuel filter element Clean the water in fuel sensor X X Inspect front wheel bearings X Change rear axle fluid X X Change front axle fluid 4X4 X X Change 6 spd manual transmission G 5...

Page 458: ...n fluid and change main sump and spin on cooler return filter if equipped 545 RFE only X Drain and refill automatic transmission fluid Replace filter and adjust bands 48RE only X Inspection and servic...

Page 459: ...tate tires X X X X X Check spare tire for proper pressure and correct stowage X X X X X Lubricate outer tie rod ends 2500 3500 4X4 mod els only X X X X X Check transfer case fluid level 4X4 X Inspect...

Page 460: ...Kilometers 12 000 24 000 36 000 48 000 60 000 Months 6 12 18 24 30 Inspect and adjust parking brake if necessary X Inspect fan hub X Inspect damper X Inspect front wheel bearings X 460 SCHEDULE A 8 M...

Page 461: ...for proper pressure and correct stowage X X X X X Lubricate outer tie rod ends 2500 3500 4X4 mod els only X X X X X Check transfer case fluid level X Flush and replace engine coolant at 60 months if n...

Page 462: ...000 Months 36 42 48 54 60 Inspect brake linings X X Inspect and adjust parking brake if necessary X X Inspect fan hub X Inspect damper X Inspect front wheel bearings X Replace fuel filter element Clea...

Page 463: ...ires X X X X X Check spare tire for proper pressure and correct stowage X X X X X Lubricate outer tie rod ends 2500 3500 4X4 mod els only X X X X X Flush and replace engine coolant if not replaced at...

Page 464: ...eplace fuel filter element Clean the water in fuel sensor X X Inspect front wheel bearings X Inspect brake linings X Inspect and adjust parking brake if necessary X Drain and refill automatic transmis...

Page 465: ...tate tires X X X X X X Check spare tire for proper pressure and cor rect stowage X X X X X X Lubricate outer tie rod ends 2500 3500 4X4 models only X X X X X X Flush and replace engine coolant at 120...

Page 466: ...blockage X X X Replace fuel filter element Clean the water in fuel sensor X X X Inspect front wheel bearings X X Inspect brake linings X X Inspect and adjust parking brake if necessary X X Adjust val...

Page 467: ...or vehicle Do only that service work for which you have the knowledge and the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent me chan...

Page 468: ......

Page 469: ...Prepare A List 470 Be Reasonable With Requests 470 If You Need Assistance 470 Warranty Information U S Vehicles Only 473 Mopar Parts 473 Reporting Safety Defects 473 In Canada 473 Publication Order Fo...

Page 470: ...list a number of items and you must have your vehicle by the end of the day discuss the situation with the service advisor and list the items in order of priority At many dealers you may obtain a rent...

Page 471: ...stomer Center Any communication to the Manufacturer s Customer Center should include the following information Owner s name and address Owner s telephone number home and office Dealership name Vehicle...

Page 472: ...thin three weeks of your vehicle delivery date If you have any questions about your service contract call the manufacturer s Service Contract Na tional Customer Hotline at 1 800 521 9922 The manufactu...

Page 473: ...on and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer and...

Page 474: ...ts is written in straightforward language with illustrations diagrams and charts Diagnostic Procedure Manuals Filled with diagrams charts and detailed illustrations these practical manuals make it eas...

Page 475: ...e Grades Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled con ditions on a specified government test course For ex ample a tire gra...

Page 476: ...laboratory test wheel Sustained high temperature can cause the material of the tire to degenerate and reduce tire life and excessive temperature can lead to sudden tire failure The grade C corresponds...

Page 477: ...INDEX 10...

Page 478: ...26 180 Alignment and Balance 308 Alterations Modifications Vehicle 7 Antenna Satellite Radio 227 Antifreeze Engine Coolant 400 Capacities 437 Anti Lock Warning Light 182 290 Anti Theft System 26 180 A...

Page 479: ...Compass 138 Camper 167 Capacities Antifreeze Engine Coolant 437 Capacities Fluid 437 Caps Filler Power Steering 392 Car Washes 416 Carbon Monoxide Warning 71 169 Cargo Light 124 Cassette Tape and Play...

Page 480: ...System 397 Coolant Capacity 437 Coolant Level 398 Disposal of Used Coolant 401 Drain Flush and Refill 398 Inspection 397 Radiator Cap 401 Selection of Coolant Antifreeze 400 438 Temperature Gauge 179...

Page 481: ...Control 130 Electronically Shifted Transfer Case 278 Emergency Brake 286 Emergency In Case of Freeing Vehicle When Stuck 366 Hazard Warning Flasher 350 Jacking 353 Jump Starting 363 Tow Hooks 367 Tow...

Page 482: ...evel Checks Brake 403 Manual Transmission 406 Power Steering 392 Transfer Case 406 Fluids Lubricants and Genuine Parts 438 Fog Lights 123 183 436 Fold Flat Load Floor 162 Four Wheel Drive 273 Four Way...

Page 483: ...8 Headlights 424 High Beam 125 High Beam Low Beam Select Switch 125 Lights On Reminder 123 Passing 125 Switch 122 Heated Mirrors 81 237 241 Heated Seats 117 Heater 234 High Beam Low Beam Select Dimmer...

Page 484: ...ement 13 Key Sentry Immobilizer 12 Key In Reminder 12 Keyless Entry System 22 Keys 12 17 Lane Change and Turn Signals 124 Lap Belts 40 Lap Shoulder Belts 31 LATCH Lower Anchors and Tether for CHildren...

Page 485: ...ker 435 Transfer Case 277 Transmission Warning 184 Turn Signal 124 177 424 428 Warning Instrument Cluster Description 177 Limited Slip Differential 285 406 Loading Vehicle 319 Tires 296 Locks 17 Child...

Page 486: ...Control Maintenance 411 Tampering Prohibited 412 Noise Emission Warranty 411 413 Occupant Restraints 30 Occupant Restraints 2500 3500 Mega Cab Only 30 Odometer 180 184 Trip 180 184 Off Pavement Drivi...

Page 487: ...Connect 83 Pickup Box 165 Placard Tire and Loading Information 296 Power Distribution Center 420 Door Locks 18 Mirrors 80 Outlet Auxiliary Electrical Outlet 150 Seats 110 Sliding Rear Window 29 Steeri...

Page 488: ...e Sound System Radio Controls 228 Replacement Tires 307 Reporting Safety Defects 473 Restraint Head 108 Restraints Child 55 63 Rotation Tires 311 Safety Checks Inside Vehicle 72 Safety Checks Outside...

Page 489: ...ock 185 188 196 209 223 Shifting 266 Automatic Transmission 266 Manual Transmission 272 Transfer Case 276 Transfer Case Shifting into Transfer Case Neutral N 340 342 Transfer Case Shifting out of Tran...

Page 490: ...r 177 Tailgate 167 Tether Anchor Child Restraint 60 64 Tilt Steering Column 128 Tire and Loading Information Placard 296 309 Tire Identification Number TIN 295 Tire Markings 291 Tire Safety Informatio...

Page 491: ...ncy 367 Towing 323 Disabled Vehicle 368 Guide 326 Recreational 339 Weight 326 Traction 347 Traction Control 406 Trailer Towing 323 Cooling System Tips 333 Hitches 325 Minimum Requirements 328 Mirrors...

Page 492: ...e Storage 423 Video Entertainment System Rear Seat Video System 223 Voltmeter 177 Warning Lights Instrument Cluster Description 177 Warnings and Cautions 5 Warranty Information 473 Washers Windshield...

Page 493: ...Fluid 126 395 Windshield Wiper Blades 395 Windshield Wipers 126 Wiper Blade Replacement 395 Wipers Intermittent 126 INDEX 493 10...

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