Dodge 18681 Viper Owner'S Manual Download Page 197

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Chassis

Component

Fluid, Lubricant, or Genuine Part

Transmission

Mopar Synthetic Manual Transmission Lubricant 75W/85W (Castrol Syntorq
LT 75W/85W)

Rear Axle

Mopar Synthetic Gear and Axle Lubricant 75W-140, with Limited Slip Addi-
tive Friction Modifier

Brake Master Cylinder

Mopar

Brake & Clutch Fluid DOT 4 Motor Vehicle

Power Steering Reservoir

ATF+4

MAINTAINING YOUR VEHICLE

197

Summary of Contents for 18681 Viper

Page 1: ...HICLE 9 3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 49 4 UNDERSTANDING YOUR INSTRUMENT PANEL 71 5 STARTING AND OPERATING 95 6 WHAT TO DO IN EMERGENCIES 131 7 MAINTAINING YOUR VEHICLE 141 8 MAINTENANC...

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Page 3: ...INTRODUCTION CONTENTS m Introduction 4 m How To Use This Manual 4 m Warnings And Cautions 6 m Vehicle Identification Number 6 m Vehicle Modifications Alterations 7 1...

Page 4: ...knows your vehicle best has the factory trained techni cians and genuine Mopart parts and is interested in your satisfaction WARNING Engine exhaust some of its constituents and certain vehicle compone...

Page 5: ...INTRODUCTION 5 1...

Page 6: ...ou may miss important information Observe all Warnings and Cautions VEHICLE IDENTIFICATION NUMBER The vehicle identification number VIN is on a stamped plate at the left front corner of the instrument...

Page 7: ...ICATIONS ALTERATIONS WARNING Any modifications or alterations to this vehicle could seriously affect its roadworthiness and safety and may lead to an accident resulting in serious injury or death INTR...

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Page 9: ...Feature 13 m Door Locks 13 Electronic Locking Unlocking 13 Mechanical Release 14 Automatic Door Locks 15 m Remote Keyless Entry 15 To Unlock The Doors 16 To Lock The Doors 17 To Unlock The Trunk 17 Pa...

Page 10: ...ase 25 m Occupant Restraints 26 Lap Shoulder Belts 27 Enhanced Driver Seat Belt Reminder System BeltAlert 30 Six Point Belt System If Equipped 31 Seat Belts And Pregnant Women 32 Seat Belt Extender 32...

Page 11: ...keep them in a safe place Ignition Key Press clutch and insert the ignition key fully then turn the switch to one of the four illustrated positions It may be difficult to turn the key from the OFF LOC...

Page 12: ...h pedal to the floor bring the vehicle to a stop place the gear selector in gear and fully apply the parking brake Then turn the ignition key to the OFF LOCK position and push the release button behin...

Page 13: ...or exiting your Viper They can be hot enough to burn you Observe the warning labels on each door closure panel Electronic Locking Unlocking This vehicle is equipped with a virtual lock system If the...

Page 14: ...nd the driver s door open the doors will not lock Mechanical Release The driver s door can be opened mechanically by insert ing your key into the lock located on the underside of the door panel beneat...

Page 15: ...procedure 1 Close all doors and place the key in the ignition 2 Cycle the ignition switch between ON RUN and OFF 4 times ending up in the OFF position 3 Depress the power door lock switch to lock the...

Page 16: ...TE The system may be programmed to unlock both doors upon the first press of the Unlock button To toggle between the first press unlock of the driver s door to unlock both doors perform the following...

Page 17: ...onger than 10 seconds then press the Unlock button 3 Release both buttons To Unlock the Trunk Press and hold the trunk button on the transmitter to unlatch the trunk The front and rear park turn signa...

Page 18: ...your vehicle within a 30 second time limit Press and release both LOCK and UNLOCK buttons of a new transmitter at the same time then press and release any of the buttons once you will hear a chime wh...

Page 19: ...d it may become out of synch The result is that the transmitter will not func tion To correct this condition remove the key from the ignition and close the hood and all doors Press both buttons on the...

Page 20: ...Remote Keyless Entry The optical and audible horn chirp will sound if it is enabled See Remote Keyless Entry section of this manual 2 Remove the keys from the ignition and with the door open press the...

Page 21: ...h Entering the Trunk with the System Armed To enter the trunk with the system armed the Remote Keyless Entry Trunk button must be pressed This will pop the trunk open and allow access without alarming...

Page 22: ...utton on the Remote Keyless Entry transmitter The front and rear park and turn signal lights will flash to acknowledge the signal See the Remote Keyless Entry Section of this manual for opera tion NOT...

Page 23: ...ight controls the passenger s window The power window switches are active when the ignition is in RUN or ACCESSORY The power window switch also works during accessory delay This delay feature will all...

Page 24: ...feature provides the cus tomer with the ability to operate the power windows and the radio for 2 minutes after the ignition switch is turned off If the key is removed from the ignition and the driver...

Page 25: ...ing into the trunk from outside or through the inside of the vehicle Always close the trunk lid when your vehicle is unattended Once in the trunk young children may not be able to escape If trapped in...

Page 26: ...ystem you have all of the warnings in this section apply WARNING In a collision you and your passenger can suffer much greater injuries if you are not properly buck led up You can strike parts of the...

Page 27: ...belt will lock and reduce the risk of your striking the inside of the vehicle or being thrown out WARNING Wearing a seat belt incorrectly is dangerous Seat belts are designed to go around the large bo...

Page 28: ...late is located at the side of your seat back Grasp the latch plate and pull out the belt 3 Slide the latch plate up the webbing as far as necessary to make the belt go around your lap 4 When the belt...

Page 29: ...lt worn under the arm can cause internal injuries Ribs aren t as strong as shoulder bones Wear the belt over your shoulder so that your strongest bones will take the force in a collision 5 Position th...

Page 30: ...lly retract to its stowed position If necessary slide the latch plate down the webbing to allow it to retract fully Enhanced Driver Seat Belt Reminder System BeltAlert If the driver s seat belt has no...

Page 31: ...iver s seat belt at least three times within 10 seconds ending with the seat belt buckled 4 Turn off the engine A single chime will sound to signify that you have successfully completed the pro grammi...

Page 32: ...t in use The lap belts and straps can be stored behind or to the sides of the seat after removal Seat Belts and Pregnant Women We recommend that pregnant women use the seat belts throughout their preg...

Page 33: ...en a tiny baby can become a missile inside the vehicle The force required to hold even an infant on your lap could become so great that you could not hold the child no matter how strong you are The ch...

Page 34: ...to the infant In addition some manufacturers make systems that can be first used as an infant carrier then converted to a child seat as the child grows Here are some tips on getting the most out of yo...

Page 35: ...er belt will keep the belt tight When your infant carrier or child seat is not in use secure it with the seat belt or remove it from the vehicle Don t leave it loose in the vehicle In a sudden stop or...

Page 36: ...any child restraint manufacturers will provide add on tether strap kits for some of their older products There is a tether strap anchor located in the child tether access cover behind the passenger se...

Page 37: ...n and possible injury to the child Use only the anchor position directly behind the child seat to secure a child restraint top tether strap Children Too Large For Child Seats Children who are too larg...

Page 38: ...rbags inflate in higher speed impacts They work with the instrument panel knee bolsters and the seat belts to provide im proved protection for the driver and right front passen ger WARNING Relying on...

Page 39: ...t use child safety seats or booster seats should ride properly buckled Never allow children to place the shoulder belt behind them or under the arm Infants up to 1 year or approximately 20 pounds 9 kg...

Page 40: ...g Airbag control module and internal crash sensor AIRBAG Readiness Light Driver and Passenger Airbag inflator Units Passenger Side Airbag On Off Switch Passenger Airbag Off Indicator Light Unique Stee...

Page 41: ...as you drive have the airbag system checked right away WARNING Do not put anything on or around the airbag covers or attempt to manually open them You may damage the airbags and you could be injured...

Page 42: ...ng to the driver and right front passenger as the airbags deploy and unfold The abrasions are similar to friction rope burns or those you might get sliding along a carpet or gymnasium floor They are n...

Page 43: ...a rear facing infant restraint or because the infant has a medical condition which makes it necessary for the driver to be able to see the infant is a child age 1 to 12 who must ride in the front sea...

Page 44: ...nate To Shut Off the Passenger Airbag Place only the tip of the ignition key in the on off switch turn the key clockwise and remove the key from the switch This will shut off the passenger side airbag...

Page 45: ...t to fail when you need it You could be injured because the airbag is not there to protect you Do not modify the components or wiring including adding any kind of badges or stickers to the airbag cove...

Page 46: ...trained pet will be thrown about and possibly injured or injure a passenger during panic braking or in a collision Pets should be restrained in pet harnesses or pet carriers that are secured by seat b...

Page 47: ...S Exhaust Gas WARNING Exhaust gases can injure or kill They contain carbon monoxide CO which is colorless and odorless Breathing it can make you unconscious and can eventually poison you To avoid brea...

Page 48: ...able to feel the air directed against the windshield Safety Checks You Should Make Outside the Vehicle Tires Examine tires for excessive tread wear or uneven wear patterns Check for stones nails glas...

Page 49: ...rors 55 Inside Day Night Mirror 55 Electric Remote Control Mirrors 55 Mirror Adjustment 56 m Seats 57 Manual Front Seat Adjustments 57 Reclining Seat 57 m To Open And Close The Hood 58 m Lights 60 Cou...

Page 50: ...63 Fog Lights 64 Turn Signals 64 Highbeam Lowbeam Select Switch 65 Passing Light 65 m Tilt Steering Column 65 m Adjustable Pedals 66 Adjustable Left Foot Rest 67 m Windshield Wipers And Washers 68 Win...

Page 51: ...s are lowered at least an inch 2 Then open the trunk 3 Release the lever located behind the driver s seat and nestled in the folded convertible top as pictured To aid in disengaging the latch press do...

Page 52: ...pictured 5 Close the trunk 6 While sitting inside the vehicle hold onto the handles and pull the top towards the windshield header Push the latch handle forward and engage the latch hook to the winds...

Page 53: ...eak in it may take greater effort to engage the latch hook and close the latch Several weeks of normal convertible top usage will reduce these efforts To Lower the Top 1 To lower the top first ensure...

Page 54: ...ck to the folded position into the storage well to the back of the seating positions Push the leading edge of the top down to engage the downstack latch 6 Finally lower and close the trunk CONSOLE FEA...

Page 55: ...ced by moving the small control under the mirror to the night position toward rear of vehicle The mirror should be adjusted while set in the day position toward windshield Electric Remote Control Mirr...

Page 56: ...mirror so you can just see the side of your vehicle This type of mirror will give a much wider view to the rear and especially of the lane next to your vehicle WARNING Vehicles and other objects seen...

Page 57: ...ed Adjust any seat only while the vehicle is parked Do not ride with the seatback reclined so that the shoulder belt is no longer riding against your chest In a collision you could slide under the sea...

Page 58: ...h forward Raise the front of the hood slightly for access to the safety catch Then push the safety catch handle located under the front edge of the hood toward the right Raise the front of the hood NO...

Page 59: ...wind are likely Such a place might be by the side of the road where large trucks pass by Strong gusts of wind may damage your hood Always close the hood in such situations WARNING If the hood is not f...

Page 60: ...he bottom of the rearview mirror These lights also function by rotating the dimmer control in the multi function control lever There are also courtesy lights located in both the driver and passenger f...

Page 61: ...rols the operation of the headlights parking lights turn signals headlight beam selection instrument panel light dimming interior lights the passing lights and fog lights The lever is located on the l...

Page 62: ...brightens the odometer and radio dis play when the parking lights or head lights are on during daylight condi tions Headlights Parking Lights Instrument Panel Lights and Front Fog Lights Turn the end...

Page 63: ...to alert the driver when the driver s door is opened Headlight Time Delay This feature provides the safety of headlight illumination for about 90 seconds To activate the delay turn off the ignition w...

Page 64: ...eadlights and pull out the end of the control lever NOTE The fog lights will only operate with the head lights on low beam Selecting high beam headlights will turn off the fog lights Turn Signals Move...

Page 65: ...he control lever a second time to switch the headlights to LOW beam Passing Light You can signal another vehicle with your headlights by lightly pulling the multi function lever toward the steer ing w...

Page 66: ...is equipped with an adjustable pedal system that allows about 4 inches 100 mm of fore and aft pedal adjustment The pedals are adjusted using a switch recessed into the knee bolster beneath the steerin...

Page 67: ...d lose control and have an accident Always adjust the pedals while the vehicle is parked Adjustable Left Foot Rest The left foot rest can be manually adjusted fore and aft and rotated up and down to a...

Page 68: ...rotate up or down to find a comfortable position Retighten the nut being careful not to overtighten WINDSHIELD WIPERS AND WASHERS The wipers and washers are operated by a switch in the right control l...

Page 69: ...rol lever to activate a single wipe to clear the windshield of road mist or spray from a passing vehicle The wiper blade will continue to wipe until you release the stalk Intermittent Wiper System Use...

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Page 71: ...ors 75 Hazard Indicator 75 Message Center 75 Gauges 80 m Electronic Digital Clock 81 Clock Setting Procedure 82 m Sales Code RBQ AM FM Stereo Radio With 6 Disc CD Changer 82 Radio Operation 82 CD Play...

Page 72: ...Fan Control 91 Temperature Control 91 Mode Control 91 Operating Tips 94 72 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 73: ...INSTRUMENT PANEL FEATURES UNDERSTANDING YOUR INSTRUMENT PANEL 73 4...

Page 74: ...ct mileage can be determined The trip odometer shows individual trip mileage To switch from odometer to trip odometer press and release the Trip Odometer button Press and release the Trip button a sec...

Page 75: ...bulb check If the bulb does not come on during starting have the bulb repaired promptly This light also illuminates to indicate that the Antilock Brake System self check is in process at vehicle start...

Page 76: ...es as a visual aid to shift before reaching the red line Malfunction Indicator Light This light is part of an onboard diagnostic system called OBD II which provides in field emissions inspection tests...

Page 77: ...turn signal lever toward the steer ing wheel to switch the headlights from high or low beam Seat Belt Indicator Light This system alerts the driver to fasten the seat belt if not done so within 60 sec...

Page 78: ...e driving stop the vehicle and shut off the engine DO NOT operate the vehicle until the cause is corrected NOTE This light does not indicate how much oil is in the engine The engine oil level must be...

Page 79: ...tion that the parking brake has not been released If the light remains on when the parking brake is off it indicates a possible brake hydraulic system malfunction Immediate repair is necessary and con...

Page 80: ...il Temperature Gauge This gauge shows the oil temperature The gauge pointer will likely show higher tempera tures when driving in hot weather up moun tain grades or in heavy stop and go traffic If the...

Page 81: ...volts with the engine running If the pointer remains at either the high or low ends of the scale the electrical system should be serviced ELECTRONIC DIGITAL CLOCK The clock and radio each use the disp...

Page 82: ...display will show the time 2 Press the H button to set hours or the M button to set minutes The time setting will increase each time you press a button SALES CODE RBQ AM FM STEREO RADIO WITH 6 DISC C...

Page 83: ...is pressed and held the radio will continue to tune until the button is released The frequency will be displayed and continu ously updated while the button is pressed Balance BAL The Balance control...

Page 84: ...a total of 12 AM and 12 FM stations to be locked into push button memory The stations stored in SET 2 memory can be selected by pressing the corresponding push button twice Every time a preset button...

Page 85: ...for about 5 seconds then go out If the power is ON the unit will switch from radio to CD mode and begin to play when you insert the disc The display will show the track number and index time in minute...

Page 86: ...ack on the CD currently playing FF TUNE RW Press FF Fast Forward and the CD player will begin to fast forward until FF is released The RW Reverse button works in a similar manner Random Play SET RND P...

Page 87: ...d when the operating temperature is corrected The ERROR symbol will appear on the display if the laser is unable to read the disc data for the following reasons Excessive vibration Disc inserted upsid...

Page 88: ...lity Persnlty Public Public Rhythm and Blues R B Religious Music Rel Musc Program Type Radio Display Religious Talk Rel Talk Rock Rock Soft Soft Soft Rock Soft Rck Soft Rhythm and Blues Soft R B Sport...

Page 89: ...the radio display Time Press the TIME button to change the display from elapsed CD playing time to time of day CD DVD DISC MAINTENANCE To keep the CD DVD discs in good condition take the following pr...

Page 90: ...the radio If your radio performance does not satisfactorily clear by the repositioning of the an tenna it is recommended that the radio volume be turned down or off during cellular phone operation VEN...

Page 91: ...ger compartment The blue area of the control indicates cooler temperatures while the red area indicates warmer temperatures Mode Control Use this control to select the direction of air flow NOTE The d...

Page 92: ...r is directed through the windshield defrost and the floor outlets This setting works best in cold or snowy conditions that require extra heat at the windshield This setting is good for maintaining co...

Page 93: ...eck the front of the A C con denser for an accumulation of dirt or insects Rear Window Defroster Press the button once to turn on the Rear Window Defroster and a second time to turn it off A light abo...

Page 94: ...eaves Leaves collected in the air intake plenum may reduce air flow and plug the plenum water drains The blower air will heat faster in cold weather if you use only the low blower speeds for the first...

Page 95: ...d Shift Speeds 101 Skip Shift Light 101 m Parking Brake 102 m Brake System 104 Brake Pad Break In 107 m Power Steering 107 m Tire Safety Information 108 Tire Markings 108 Tire Identification Number TI...

Page 96: ...ire Indicator 124 m Tire Chains 125 m Snow Tires 125 m Tire Storage 126 m Tire Rotation Recommendations 126 m Ground Clearance 126 m Fuel Requirements 127 Reformulated Gasoline 127 Gasoline Oxygenate...

Page 97: ...serious injury or death Fully apply the parking brake press the clutch pedal to the floor and place the gear selector in NEUTRAL before starting the engine NOTE The engine will not start unless the c...

Page 98: ...the normal starting procedure If Engine Fails to Start NOTE The Remote Keyless Entry Transmitter MUST be used to unlock the vehicle and disarm the alarm system In the event of a lost or defective Rem...

Page 99: ...celerator pedal all the way to the floor and hold it there while cranking the engine This should clear any excess fuel in case the engine is flooded NOTE To prevent damage to the starter do not crank...

Page 100: ...era tor pedal Be sure the transmission is in FIRST gear not THIRD when starting from a standing position Damage to the clutch can result from starting in THIRD For most city driving you will find it e...

Page 101: ...ft directly from First to Fourth gear instead of from First to Second An amber LED arrow on the instrument cluster will light up during these times This is to help you get the best possible fuel econo...

Page 102: ...an accident CAUTION If you skip more than one gear while downshifting or downshift at too high an engine speed you could damage the engine transmission or clutch PARKING BRAKE When you apply the parki...

Page 103: ...ways apply the parking brake whenever you are not in the vehicle WARNING Leaving children in a vehicle unattended is danger ous for a number of reasons A child or others could be injured Children shou...

Page 104: ...es or wheels on the vehicle can lead to loss of braking effectiveness The Anti Lock Brake System conducts a low speed self test at about 12 mph 20 km h If you have your foot lightly on the brake while...

Page 105: ...efficiency be yond that afforded by the condition of the vehicle brakes and tires or the traction afforded The ABS cannot prevent accidents including those resulting from excessive speed in turns foll...

Page 106: ...ntains or hills repeated braking can cause brake fade with loss of braking control Avoid repeated heavy braking by down shifting the transmission whenever possible Do not drive too fast for road condi...

Page 107: ...re a semi metallic compound which has been selected for superior fade resistance and consistent operation A compromise is that under some weather and operating conditions the brakes may squeal slightl...

Page 108: ...5 65R15 96H LT Light Truck Metric tire sizing is based on U S design standards The size designation for LT Metric tires is the same as for P Metric tires except for the letters LT that are molded into...

Page 109: ...based on U S design standards T Temporary Spare tire 31 Overall Diameter in Inches in 215 Section Width in Milimeters mm 65 Aspect Ratio in Percent Ratio of section height to section width of tire 10...

Page 110: ...nditions ie tire pressure vehicle loading road conditions and posted speed limits Load Identification blank Absence of any text on sidewall of the tire indicates a Standard Load SL Tire Extra Load XL...

Page 111: ...certifies that the tire is in compliance with the U S Department of Transportation tire safety standards and is approved for highway use MA Code representing the tire manufacturing location 2 digits...

Page 112: ...side B pillar Tire and Loading Information Placard This placard tells you important information about the 1 number of people that can be carried in the vehicle 2 the total weight your vehicle can carr...

Page 113: ...of occupants and cargo should never exceed XXX kg or XXX lbs on the Tire and Loading Information placard The combined weight of occupants cargo luggage and trailer tongue weight if applicable should...

Page 114: ...reduces the available cargo and luggage load capacity of your vehicle NOTE The following table shows examples on how to calculate total load cargo luggage and towing capacities of your vehicle with v...

Page 115: ...STARTING AND OPERATING 115 5...

Page 116: ...nd can cause accidents Under inflation increases tire flexing and can result in tire failure Over inflation reduces a tire s ability to cushion shock Objects on the road and chuck holes can cause dama...

Page 117: ...ire Inflation Pressures The proper cold tire inflation pressure for passenger cars is listed on either the face of the driver s door or the driver s side B pillar For vehicles other than passenger car...

Page 118: ...pressure is defined as the tire pressure after the vehicle has not been driven for at least 3 hours or driven less than 1mile 1 km after a 3 hour period The cold tire inflation pressure must not exce...

Page 119: ...ect tire inflation pressure is very important Increased tire pressure and reduced vehicle loading may be required for high speed vehicle opera tion Refer to original equipment or an authorized tire de...

Page 120: ...ial tire repairs Compact Spare Tire If Equipped The compact spare is for temporary emergency use with radial tires It is engineered to be used on your style vehicle only Since this tire has limited tr...

Page 121: ...Tire Spinning When stuck in mud sand snow or ice conditions do not spin your vehicle s wheels above 35 mph 55 km h See the paragraph on Freeing A Stuck Vehicle in Section 6 of this manual WARNING Fas...

Page 122: ...nspected regularly for wear and correct cold tire inflation pressure The manu facturer strongly recommends that you use tires equiva lent to the originals in size quality and performance when replacem...

Page 123: ...ity other than what was originally equipped on your vehicle Using a tire with a smaller load index could result in tire overloading and failure You could lose control and have an accident Failure to e...

Page 124: ...i 97 kpa Seek repair as soon as possible If the indicator stays on and one chime will sound a system failure has occurred See your dealer for service Although the tires are designed with a run flat fe...

Page 125: ...pment that is not of the same size type and or style After market wheels can cause sensor damage Do not use tire sealant or balance beads if your vehicle is equipped with the LTP system as damage to t...

Page 126: ...e front of the vehicle Your vehicle has tires with directional tread which will also not allow switching tires from side to side GROUND CLEARANCE The Viper is a low vehicle and ground clearance is lim...

Page 127: ...service for the vehicle Over 40 automobile manufacturers around the world have issued and endorsed consistent gasoline specifica tions the World Wide Fuel Charter WWFC to define fuel properties neces...

Page 128: ...oline to increase the octane Gaso lines blended with MMT offer no performance advantage beyond gasolines of the same octane number without MMT Gasolines blended with MMT reduce spark plug life and red...

Page 129: ...mends that you try a different brand of unleaded gasoline having lower sulfur to determine if the problem is fuel related before returning your vehicle to an authorized dealer for service NOTE If the...

Page 130: ...ou remove the cap from a hot vehicle Removing the cap slowly allows the pressure to vent and prevents fuel spray Never have any smoking materials lit in or near the vehicle when the fuel tank filler t...

Page 131: ...ENCIES CONTENTS m Hazard Warning Flasher 132 m If Your Engine Overheats 132 m Jump Starting Procedures 134 m Driving On Slippery Surfaces 137 Traction 137 m Freeing A Stuck Vehicle 138 m Towing A Disa...

Page 132: ...reating a safety hazard for other motorists If it is necessary to leave the vehicle to go for service the flasher system will continue to operate with the ignition key removed NOTE With extended use t...

Page 133: ...the Mode control to floor and the fan control to High This allows the heater core to act as a supplement to the radiator and aids in removing heat from the cooling system WARNING A hot cooling system...

Page 134: ...avoid the radiator cooling fan and accessory drive whenever the hood is raised You can be hurt by the moving components WARNING Battery fluid is a corrosive acid solution do not allow battery fluid to...

Page 135: ...ated in the engine compartment for jump starting 1 Wear eye protection and remove any metal jewelry such as watch bands or bracelets that might make an inadvertent electrical contact 2 When boost is p...

Page 136: ...starting another vehicle connect one end of a jumper cable to the remote battery positive terminal post on the Power Distribution Center Connect the other end of the same cable to the positive termina...

Page 137: ...conds stop cranking engine and allow starter to cool down before cranking again 11 When removing the booster cables reverse the above sequence exactly DRIVING ON SLIPPERY SURFACES WARNING Rapid accele...

Page 138: ...a collision in a sudden stop FREEING A STUCK VEHICLE If your vehicle becomes stuck in mud sand or snow it can often be moved by a rocking motion Turn your steering wheel right and left to clear the a...

Page 139: ...tow with sling type equipment Only use flat bed equipment Always comply with applicable state or local towing ordinances CAUTION Towing with equipment other than flat bed types may damage your vehicle...

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Page 141: ...Replacement Parts 147 m Dealer Service 147 m Maintenance Procedures 148 Engine Oil 148 Drive Belts Check Condition And Tension 152 Spark Plugs 152 Catalytic Converter 153 Ignition Wiring System And I...

Page 142: ...em 166 Hoses And Vacuum Vapor Harnesses 170 Brake System 171 Brake Power Steering And Fuel System Hoses 171 Brake And Clutch Fluid 173 Master Cylinder 174 Hydraulic Clutch 175 Transmission 175 Rear Ax...

Page 143: ...Discharge Headlights HID 188 Tail Tail Stop And Marker Lamp Bulb Replacement 189 Backup And Rear Turn Signal Lamp Bulb Replacement 190 License Plate Light 193 m Headlight Aiming 193 Aiming Check 194 m...

Page 144: ...8 3L ENGINE COMPARTMENT 144 MAINTAINING YOUR VEHICLE...

Page 145: ...Light It will also store diagnostic codes and other information to assist your service technician in making repairs Although your vehicle will usually be driveable and not need towing see your dealer...

Page 146: ...battery replacement If the OBD system should be determined not ready for the I M test your vehicle may fail the test Your vehicle has a simple ignition key actuated test which you can use prior to go...

Page 147: ...y Regardless of whether your vehicle s OBD system is ready or not ready if the MIL symbol is illuminated during normal vehicle operation you should have your vehicle serviced before going to the I M s...

Page 148: ...ervice recommendations by the engineers who designed your vehicle Besides the maintenance items for which there are fixed maintenance intervals there are other items that should operate satisfactorily...

Page 149: ...ing affects the interval at which your oil should be changed If ANY of the following apply to you then change your engine oil every 3 000 miles 5 000 km or 3 months whichever comes first and follow th...

Page 150: ...pressure This could damage your engine Engine Oil Selection For best performance and maximum protection under all types of operating conditions select only engine oils that meet the American Petroleu...

Page 151: ...ndard Follow the service schedule that describes your driving type Materials Added To Engine Oils It is not necessary to add any materials to crankcase oils for most types of vehicle operation The add...

Page 152: ...ne oil filters are high quality oil filters and are recommended Drive Belts Check Condition and Tension At the mileage shown in the appropriate Maintenance Schedule check the condition of the drive be...

Page 153: ...assure proper catalyst operation and prevent possible catalyst damage CAUTION Damage to the catalytic converter can result if your vehicle is not kept in proper operating condition In the event of en...

Page 154: ...to manufacturers specifica tions should be obtained immediately To minimize the possibility of catalytic converter dam age Do not shut off the engine or interrupt the ignition when the transmission is...

Page 155: ...ATTEMPT TO CLEAN THE OLD ORIFICE Check the ventilation hose for indication of damage or plugging deposits Replace if necessary Air Cleaner Filter Under normal driving conditions replace the air filte...

Page 156: ...tery cover mounting screws and re move the battery cover 3 Remove the negative battery cable post and then remove the positive battery cable post connection 4 Remove or loosen the battery retainer cla...

Page 157: ...over a battery when attaching clamps If acid splashes in eyes or on skin flush the area immediately with large amounts of water Battery gas is flammable and explosive Keep flame or sparks away from th...

Page 158: ...charger to bat tery Do not use a fast charger to provide starting voltage Battery Save Feature The Battery Save feature conserves battery power when storing the vehicle up to 3 months without losing...

Page 159: ...ery Save Mode 45 seconds after all doors are closed NOTE The remote keyless entry and passenger exterior door handle will not work when the Battery Save feature is enabled Enter the vehicle either by...

Page 160: ...nt of the radiator for dirt or insect accumu lation Clean with a gentle water spray as required Front end fascia protectors may reduce air flow to the con denser and radiator reducing A C and engine c...

Page 161: ...ng fluid level at intervals as specified in the maintenance schedules During scheduled maintenance check the power steering fluid level at the power steering fluid reservoir The fluid should be checke...

Page 162: ...ompo nents to insure proper function When performing other underhood services the hood latch release mechanism and safety catch should be cleaned and lubricated The external lock cylinders should be l...

Page 163: ...Mechanism Lubrication Body and other operating mechanisms and linkages should be inspected cleaned and lubricated as required to maintain ease of operation and to provide protection against rust and...

Page 164: ...Not Be Lubricated There are many points that should not be lubricated some because they are permanently lubricated some because lubricants will be detrimental to the operating characteristics and som...

Page 165: ...if exhaust fumes can be detected inside the vehicle or when the underside or side of the vehicle is damaged have a competent mechanic inspect the complete exhaust system and adjacent body areas for b...

Page 166: ...Check the coolant bottle tubing for condition and tight ness of connection at reserve tank and radiator Inspect the entire system for leaks NOTE Check the front of the radiator for debris leaves paper...

Page 167: ...arts section for the correct coolant type CAUTION Mixing of coolants other than specific non HOAT may result in engine damage that may not be cov ered under the new vehicle warranty and decreased corr...

Page 168: ...It is the owner s responsibility to maintain the proper level of protection against freezing according to the temperatures occurring in the area where the vehicle is operated WARNING Never add coolan...

Page 169: ...causes pressure to build up in the cooling system To prevent scalding or injury do not remove the pressure cap while the system is hot or under pressure Coolant Level The coolant recovery bottle prov...

Page 170: ...contains alu minum components Make sure that the radiator and bottle overflow hoses are not kinked or obstructed Keep the front of the radiator clean If your vehicle has air conditioning keep the fro...

Page 171: ...8 of this manual WARNING Riding the brakes can lead to brake failure and possibly an accident Driving with your foot resting or riding on the brake pedal can result in abnormally high brake temperatu...

Page 172: ...on leakage High pressure fuel system hoses have unique material characteristics that provide adequate sealing and resist attack by deteriorated gasoline Use only manufacturer specified hoses or their...

Page 173: ...e will deteriorate The brake and clutch fluid must be changed every two years CAUTION Brake fluid can damage the finish of your Viper Do not allow brake fluid to contact any painted surface WARNING Ov...

Page 174: ...ever low fluid level may be caused by a leak and a checkup may be needed Use only the manufacturer s recommended brake fluid Refer to the Recommended Fluids Lubri cants and Genuine Parts section for t...

Page 175: ...A low fluid level may indicate a leak in which case hydraulic clutch linkage replacement may be required The fluid level in the reservoir will rise as the clutch wears Do Not Remove Fluid Do not allow...

Page 176: ...of gear oil leakage This check should be made with the vehicle in a level position supported by the suspension on an axle and wheel type hoist or on the ground The axle fluid level should be between...

Page 177: ...ts detergents or ammonia based cleaners to clean the leather Application of a leather conditioner is not required to maintain the original condition Paint and Trim Your vehicle is exposed to the corro...

Page 178: ...ctures or deep scratches in the finish should be promptly repaired Minor damage can be repaired by using touch up mate rials available at your dealers More extensive damage should be corrected in your...

Page 179: ...ledges and that all drain holes and channels are free of debris NOTE You can do more harm by hosing off the vehicle without removing caked mud and debris The frame of your Viper is galvanized for rus...

Page 180: ...use only a fuse having the correct amperage rating The use of a fuse with a rating other than indicated may result in a dangerous electrical system overload If a properly rated fuse continues to blow...

Page 181: ...tridge Fuse 30 Amp Green Batt Relay Contact ABS Pump Motor 8 Cartridge Fuse 30 Amp Green Batt Motor Wiper Cavity Fuse Circuits 9 Cartridge Fuse 40 Amp Batt Fuseblock 10 Cartridge Fuse 30 Amp Green Bat...

Page 182: ...4 MICRO RELAY Batt Relay Starter Contact to Solenoid Cavity Fuse Circuits 35 39 MICRO RELAY Feed Auto Shutdown Re lay Coil 40 44 MICRO RELAY Feed Horn From Relay 45 49 MICRO RELAY Batt Relay Headlamps...

Page 183: ...storing your vehicle for extended periods Fill the fuel tank This will prevent water condensation inside the gas tank If you plan on storing your vehicle more than 2 months add an anti oxidant fuel st...

Page 184: ...inal or use the save feature described in Maintaining your Vehicle section under the Mainte nance Procedures sub section within Maintenance Free Battery CAUTION Use care when disconnecting the remote...

Page 185: ...ong term storage remove the tires and put the vehicle up on blocks Stack the tires on plywood and cover with a tarp to prevent flat spotting Move the wiper blades away from the windshield NOTE To help...

Page 186: ...S Front Park Turn 3157AK Fog Light H10 U 9145 Front Sidemarker 2886X Center Stop Light 16 LED not serviceable Rear Tail Stop 3157 Rear Tail Light 194 Rear Marker Light 194 Back up Light 3157 Rear Turn...

Page 187: ...Front Sidemarker and Front Fog Light Removal 1 Remove the splash shield 2 Twist off sockets counter clockwise and pull out bulbs from the socket install the new bulbs and reinstall the bulb and socke...

Page 188: ...h off and the key removed Because of this you should not attempt to service a headlight bulb yourself If a headlight bulb fails take your vehicle to an authorized dealer for service WARNING A transien...

Page 189: ...two access panel fasteners Remove the access panel 2 Twist sockets counter clockwise to pull out bulbs Replace tail tail stop or marker lamp bulb 3 Reinstall the appropriate bulb and socket assembly...

Page 190: ...and Rear Turn Signal Lamp Bulb Replacement 1 Open the trunk Remove two access panel fasteners Remove the access panel 2 Remove three plastic nuts from the upper lamp assem bly 190 MAINTAINING YOUR VE...

Page 191: ...ree bulbs shown counter clockwise Disconnect bulb and socket assemblies from the upper lamp assembly Pull the upper lamp assembly clear in order to access backup and rear turn signal lamp bulbs MAINTA...

Page 192: ...lamp bulb Reinstall the appropriate bulb and socket assembly Re install the three bulb and socket assemblies in the upper lamp assembly Reinstall the upper lamp assembly Re place the access panel Clos...

Page 193: ...on your new Viper were aimed at the factory The factory setting was made at a no load setting A great increase in weight will change the aiming and it may be necessary to readjust the headlights if y...

Page 194: ...he headlights 2 Mark the position of the headlights on a wall prior to loading the vehicle Load the trunk with the items you normally carry Have someone sit in the driver s seat who is about the same...

Page 195: ...oximate 18 Gallons 68 Liters Engine Oil with Filter 8 3 Liter Engine 10 Quarts 9 5 Liters Cooling System 8 3 Liter Engine 16 Quarts 15 Liters Includes heater and coolant recovery bottle filled to MAX...

Page 196: ...le Formula HOAT Hybrid Or ganic Additive Technology Engine Oil Use API Certified Refer to oil viscosity chart for correct SAE grade Engine Oil Filter Mopart Engine Oil Filter Spark Plugs Refer to the...

Page 197: ...nsmission Lubricant 75W 85W Castrol Syntorq LT 75W 85W Rear Axle Mopar Synthetic Gear and Axle Lubricant 75W 140 with Limited Slip Addi tive Friction Modifier Brake Master Cylinder Mopart Brake Clutch...

Page 198: ...i Purpose Lube NLGI Grade 2 Door Hinge Check Spring Lubriplate Mo Lith No 2 Grease or Petrocan Multiflex Moly EP 2 Grease Seat Regulator Track Mopart Multi Purpose Lube NLGI Grade 2 Window System Comp...

Page 199: ...MAINTENANCE SCHEDULES CONTENTS m Emission Control System Maintenance 200 m Maintenance Schedules 200 Schedule B 203 Schedule A 210 8 M A I N T E N A N C E S C H E D U L E S...

Page 200: ...ices and systems on your vehicle may be performed by any automotive repair establishment or individual using any automotive part which has been certified pursuant to U S EPA or in the State of Califor...

Page 201: ...condi tions Where time and mileage are listed follow the interval that occurs first CAUTION Failure to perform the required maintenance items may result in damage to the vehicle At Each Stop for Fuel...

Page 202: ...s for correct operation At Each Oil Change Change the engine oil filter Inspect the exhaust system Inspect the brake hoses Inspect the suspension components Lubricate door hinges and check springs Che...

Page 203: ...ive engine idling Driving in dusty conditions Short trips of less than 10 miles 16 km More than 50 of your driving is at sustained high speeds during hot weather above 90 F 32 C Trailer towing Taxi po...

Page 204: ...00 29 000 Change engine oil and engine oil filter X X X X X X Inspect the brake linings X Change the rear axle fluid X Inspect and replace if necessary the air cleaner filter X Lubricate the front and...

Page 205: ...he front and rear suspension ball joints X Inspect the brake linings X X Change the rear axle fluid X X Inspect and replace if necessary the air cleaner filter X Replace the spark plugs X Change the t...

Page 206: ...ngine oil and engine oil filter X X X X X X Lubricate the front and rear suspension ball joints X Inspect the brake linings X Inspect and replace if necessary the engine air cleaner filter X Change th...

Page 207: ...Change the rear axle fluid X X Inspect the brake linings X X Inspect and replace if necessary the air cleaner filter X Replace the spark plugs X Replace the ignition cables X Inspect and replace if ne...

Page 208: ...ball joints X X Inspect the brake linings X Change the rear axle fluid X Inspect and replace if necessary the air cleaner filter X X Replace the spark plugs X Change the brake and clutch fluid X Insp...

Page 209: ...ansmission fluid X Inspect and replace the Auto Tension Drive Belt as needed Not required if the belt was previously re placed X Flush and replace engine coolant X This maintenance is recommended by D...

Page 210: ...24 30 36 Change engine oil and engine oil filter X X X X X X Change the rear axle fluid X X Inspect the brake linings X X Lubricate the front and rear suspension ball joints X Inspect and replace if...

Page 211: ...le fluid X Inspect and replace if necessary the engine air cleaner filter X Replace the ignition cables X Replace the spark plugs X Inspect and replace the Auto Tension Drive Belt as needed X Lubricat...

Page 212: ...X X Inspect and replace if necessary the engine air cleaner filter X Replace the spark plugs X Change the rear axle fluid X X Inspect and replace the Auto Tension Drive Belt as needed X X X Lubricate...

Page 213: ...ice should also be performed anytime a malfunction is observed or suspected Retain all re ceipts WARNING You can be badly injured working on or around a motor vehicle Do only that service work for whi...

Page 214: ......

Page 215: ...216 Prepare A List 216 Be Reasonable With Requests 216 m If You Need Assistance 216 m Warranty Information 219 m Mopart Parts 219 m Reporting Safety Defects 220 In Canada 220 m Publication Order Forms...

Page 216: ...umber of items and you must have your vehicle by the end of the day discuss the situation with the service advisor and list the items in order of priority At many dealers you may obtain a rental vehic...

Page 217: ...not satisfied talk to the general manager or owner of the dealership They want to know if you need assistance If your dealership is unable to resolve the concern you may contact the Manufacturer s Cus...

Page 218: ...your vehicle to help protect you from the high cost of unex pected repairs after your manufacturer s new vehicle limited warranty expires The manufacturer stands be hind only the manufacturer s Servi...

Page 219: ...acilities tools and training to assure that you are absolutely delighted with your ownership experience You ll be pleased with their sincere efforts to resolve any warranty issues or related concerns...

Page 220: ...66 0123 in Wash ington DC area or write to NHTSA U S Dept of Transportation Washington DC 20590 You can also obtain other information about motor vehicle safety from the Hotline In Canada If you belie...

Page 221: ...problems on computer controlled vehicle systems and features They show exactly how to find and correct problems the first time using step by step troubleshooting and driveability procedures proven dia...

Page 222: ...ded 150 would wear one and a half 1 1 2 times as well on the government course as a tire graded 100 The relative performance of tires depends upon the actual conditions of their use however and may de...

Page 223: ...an lead to sudden tire failure The grade C corresponds to a level of performance which all passen ger car tires must meet under the Federal Motor Vehicle Safety Standard No 109 Grades B and A represen...

Page 224: ......

Page 225: ...INDEX 10...

Page 226: ...Tires 117 Airbag 38 Airbag Deployment 42 Airbag Light 41 79 Airbag Maintenance 45 Airbag On Off Switch 34 43 Alarm 19 Alignment and Balance 123 Alterations Modifications Vehicle 7 Antenna 90 Antifreez...

Page 227: ...Capacities Fluid 195 196 Capacity Cargo Weight 130 Caps Filler Power Steering 161 Car Washes 179 Carbon Monoxide Warning 47 Cargo Compartment Capacity 130 Carpeting 179 Catalytic Converter 153 CD Play...

Page 228: ...n of Coolant 167 Crankcase Emission Control System 155 Customer Assistance 216 Dealer Service 147 Defroster Windshield 48 Dimmer Switch Headlight 65 Door Locks 13 Door Locks Automatic 15 Doors 13 Driv...

Page 229: ...l Checks Capacities 195 Manual Transmission 175 Power Steering 161 Fog Lights 62 64 78 Four Way Hazard Flasher 132 Freeing A Stuck Vehicle 138 Fuel 127 Adding 129 Gauge 81 Octane Rating 127 Tank Capac...

Page 230: ...d 175 Ignition Key 11 Timing 154 Wiring System 154 Infant Restraint 33 Instrument Cluster 74 Instrument Panel and Controls 73 Instrument Panel Lens Cleaning 178 Interior and Instrument Lights See Ligh...

Page 231: ...nstrument Cluster 62 Interior 61 186 Lights On Reminder 63 Malfunction Indicator 76 Map Reading 60 Oil Pressure 78 Passing 65 Reading 60 Seat Belt Reminder 77 Turn Signal 61 64 75 Loading Vehicle Capa...

Page 232: ...Control Lever 61 Occupant Restraints 26 Oil Engine 148 195 Capacity 195 Checking 148 Disposal 151 Filter 152 Identification Logo 150 Materials Added to 151 Pressure Gauge 80 Quality 150 Recommendatio...

Page 233: ...77 Reclining Front Seats 57 Reformulated Gasoline 127 Refrigerant 160 Reminder Seat Belt 30 77 Remote Keyless Entry 15 Replacement Tires 122 Reporting Safety Defects 220 Restraints Child 33 Restraints...

Page 234: ...6 101 Shift Speeds 100 101 Side View Mirror Adjustment 56 Signals Turn 75 Six Point Belt System 31 Slippery Surfaces Driving On 137 Snow Tires 125 Spark Plugs 152 Specifications 196 Speedometer 74 Sta...

Page 235: ...d Capacity 112 113 Quality Grading 222 Radial 120 Replacement 122 Rotation 126 Safety 48 108 116 Sizes 109 Snow Tires 125 Spinning 121 Storage 126 Tread Wear Indicators 122 Towing 139 Disabled Vehicle...

Page 236: ...Storage 183 Vehicle Theft Alarm 19 Ventilation System 90 Vinyl Trim 177 Voltmeter 81 Warnings and Cautions 6 Warranty Information 219 Washers Windshield 68 69 165 Wheel Alignment and Balance 123 Whee...

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Dodge 18681 Viper, Owner'S Manual

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