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8-8-2006

Handleiding

EN STF V1.0

www.doco-international.com

Contents

Symbols

and

warning

signs

2 General

warnings

2.1

Safety instructions for assembly, commissioning and maintenance

2.2

Warranty

and

liability

Directives,

applications

and

limitations

Assembly

4.1

Preparing the assembly

4.2

Mounting materials and instructions

4.3

Tools

4.4

Torques

4.5

Assembly

instructions

Electric operation (optional)

5.1

Adjusting

the

drive

Commissioning

Troubleshooting

8 Disassembly

8.1

Removal

Your supplier

Annex A

Overview

hardware

and

panel

combination

Annex B

Operators

Annex C

Kits

Annex D

Assembled

galvanised

spring

sets

Annex E

Panel hardware

Summary of Contents for RES STF

Page 2: ...tations 4 4 Assembly 5 4 1 Preparing the assembly 5 4 2 Mounting materials and instructions 6 4 3 Tools 6 4 4 Torques 7 4 5 Assembly instructions 8 5 Electric operation optional 23 5 1 Adjusting the drive 23 6 Commissioning 23 7 Troubleshooting 23 8 Disassembly 24 8 1 Removal 24 9 Your supplier 24 Annex A Overview hardware and panel combination 25 Annex B Operators 25 Annex C Kits 26 Annex D Assem...

Page 3: ...is therefore strongly discouraged All indications concerning the assembly the mounting right left are always viewed from the assembly location that is from the inside to the outside All measures are in millimetres unless otherwise specified Check after the assembly whether the CE marking has been completed and attached Keep this manual in a safe place Subject to technical changes without written n...

Page 4: ...62 kg Noise production 70 dBa Temperature range 20º to 40ºC Service life 25 000 cycles CE approved according to SP certificate for use with the correct DOCO parts see parts lists SET 1 to 4 DOCO International had the Product Test ITT Initial Type testing of this set of fittings carried out by the institute SP in Sweden known as Notified Body No 0402 Documents of this ITT are available from DOCO up...

Page 5: ... appropriate fixing materials for the foundation stone concrete steel wood 4 1 Preparation of the assembly Check if the place where you want to mount the rail set is level and if the construction of the mounting place is strong enough to support this rail set If not reinforce Before you start the assembly check if the garage has the required dimensions figure 1 W Clear width H Clear height OH Uppe...

Page 6: ...8 8 2006 Handleiding EN STF V1 0 www doco international com 6 4 2 Mounting materials 4 3 Tools ...

Page 7: ... 20 14023 4x 20 End bearing plate 13018 13022 and bearing supports 13026 27 14022 4x 15 14023 4x 15 Spring break device 25649 and spring plug 12002 S 12003 S Moer 3 8 4x 15 Spring break device 25649 and ratchet wheel 25649 Inbus 1 8 4x 4 5 Spring plug 12002 W 12003 W and shaft 25018 25016 14001 4x 34 Cable drum 11000 11001 11014 and shaft 25018 25016 14001 4x 34 Cable drum 11001 11014 and cable 25...

Page 8: ...eiding EN STF V1 0 www doco international com 8 4 5 Assembling instructions 1 Cut the verticale angle View right side 2 Mount the steel cover plate 24714 View right side 3 Mount the weatherstrip 24740 View right side ...

Page 9: ...F V1 0 www doco international com 9 4 Position the vertical tracksets Floor not level Fill up at position 3 Height position verticale tracks underside track position 4 5 Mount verticale track part agains the wall View right side ...

Page 10: ...8 8 2006 Handleiding EN STF V1 0 www doco international com 10 6 Mount the short horn hand fix moveable View right side ...

Page 11: ...ional com 11 7 Cut the curved track on the right dimension Vesion 2140 L 2140 H 35 Version 2140 till 2580 L 2580 H 35 View right side 8 Mount the J track with curve Offset 25029 38 mm with 40 mm panel Offset 25350 36 mm with 40 mm panel View right side ...

Page 12: ... EN STF V1 0 www doco international com 12 9 Connecting horizontal J track View right side 10 Put the connected J track into the verticale trackset part View right side 11 Connect the track with the sleeve View right side ...

Page 13: ...8 8 2006 Handleiding EN STF V1 0 www doco international com 13 12 Put the short horn against the J track View right side 13 Fasten the short horn with bolts and nuts View right side ...

Page 14: ...8 8 2006 Handleiding EN STF V1 0 www doco international com 14 14 Mount the suspension to the roof to this Left and Richt View right side ...

Page 15: ...8 8 2006 Handleiding EN STF V1 0 www doco international com 15 15 Check following C D A B 16 Mounting C track only if W 3000 Detail View right side ...

Page 16: ...8 8 2006 Handleiding EN STF V1 0 www doco international com 16 17 Mounting of the lintel sealing 18 Mounting of the end brackets ...

Page 17: ...Handleiding EN STF V1 0 www doco international com 17 19 Mounting the shaft and springs Use seperate manual residential spring break device 25649 50 25649 67 Doorsize width 3000 mm Doorsize width 3000 mm 5000 mm ...

Page 18: ...eeded to guarantee the finger guard Scharnieren voorboren met een Ø 4 5 mm boor echter raadpleeg uw paneel fabrikant voor de juist voorboor maat Generally sandwich panels steel plates with PUR foam need pre drilling with Ø 4 5 mm However always check with the manufacturer of your panels which exact size you need for pre drilling The entire door blade including aluminium profiles and bottom seal mu...

Page 19: ...ommended maximum torque of the different parts is listed in table 2 Tabel 1 Tabel 2 Deurbreedte Aantal middenscharnieren 0 2749 2749 3999 3999 5000 1 2 3 Saw the panel 1 to the right length Mount the end caps 2 on the panel 1 using blind rivets Slide the aluminium profile 5 along the entire length of the panel 1 and secure it with blind rivets Slide the sealing rubber on the aluminium profile Moun...

Page 20: ...cable set Slide the finger guards 25700 over the track roller body before mounting the track rollers Place the intermediate sections on the bottom sections and connect them with the hinges Adjust the nylon rollers in such a way that the plastic tread lies in the rounding of the rail and that the play between panel and side seal 24740 is reduced to a minimum You should be able to turn the plastic w...

Page 21: ...5016 and cable drum 11001 11014 See figure on the right Equals 2 TÜV approved windings Ref TÜV BB FTA MUC re sc 30604_Besch_torque doc Align the cable drum 11001 11014 in such a way that it is possible to freely wind up the cable 25111 Secure the cable drum 11001 11014 with the fixing bolts on the shaft between 27 maximum 34 Nm The cable fixing bolt must be tightened with 13 Nm Now block the shaft...

Page 22: ...ing has made by counting the number of lines on the spring Remove the block of the shaft and the vertical tracks and your sectional door is ready Check if the door is well balanced If not then check item Correction of the spring tension 27 Correcting the spring tension Block the shaft and the door blade Secure the door so that it cannot go up Do so for instance by fastening pinchers on the vertica...

Page 23: ...st use The garage door must be put into operation by an experienced installer The first use of the garage door must be registered The person responsible for the installation must write the declaration of conformity and affix the CE sticker Affixing the CE sticker means declaring that the conditions of the EN directives have been met 7 Trouble Shooter Points to be checked with a not well functionin...

Page 24: ...g tension 3 Now place the second tensioning bar in the next hole of the sping fitting and carefully release the spring The spring is basically released from top to bottom 4 Put the first tensioning bar back in the spring fitting and release 5 Repeat steps 3 4 until the spring is released 6 Repeat steps 1 4 with the other spring 7 Loosen the bolts of the cable drums and remove the steel cables from...

Page 25: ...esch 80612L 610 80613L 488 25334 25333 80041 80042 Hoesch 80612L 610 80613L 488 25162 25164 25333 80041 80042 Tekla Teckentrup 118438 118449 109555 122292 109554 116261 109549 Apco Kingspann 80612L 610 80617L 488 25334 25333 80041 80042 Ryterna 80612L 610 80617L 488 25634 25633 80041 80042 Annex B Certified operators Operator Type Max door width Sommer Sommer Sommer Sommer Marantec Marantec Aperto...

Page 26: ...8 8 2006 Handleiding EN STF V1 0 www doco international com 26 Annex C Kits 5 pages ...

Page 27: ...eve for installation bracket Power unit 11014 1 Pr Cable drums 13022 1 Pr Mounting bracket 13026 27 2 St Bearing with container 25649L50 U 1 St Residential spring failure device Left Type 50 mm 25649R50 U 1 St Residential spring failure device Right Type 50 mm 25019 32 1 St Tubular shaft L 3200 mm W 220 30xxx 1 Pr Assembled galvanised springs see page 30 25110 3 1 Pr Aircraft cable assembled 3 mm ...

Page 28: ...for installation bracket Power unit 11014 1 Pr Cable drums 13022 1 Pr Mounting bracket 13026 27 2 St Bearing with container 25649L50 67 U 1 St Residential spring failure device Left Type 50 67 mm 25649R50 67 U 1 St Residential spring failure device Right Type 50 67 mm 25018 35 1 St Tubular shaft L 3500 mm W 220 30xxx 1 Pr Assembled galvanised springs see page 30 25110 3 1 Pr Aircraft cable assembl...

Page 29: ...file L 5400 mm W 130 24620 2 St Lock plates Power unit 11014 1 Pr Cable drums 13022 1 Pr Mounting bracket 13026 27 4 St Bearing with container 25649L50 67 U 1 St Residential spring failure device Left Type 50 67 mm 25649R50 67 U 1 St Residential spring failure device Right Type 50 67 mm 25018 60 1 St Tubular shaft L 6000 mm W 220 30xxx 1 Pr Assembled galvanised springs see page 30 25110 3 1 Pr Air...

Page 30: ...profile L 5400 mm W 130 24620 2 St Lock plates Power unit 11014 1 Pr Cable drums 13022 1 Pr Mounting bracket 13026 27 4 St Bearing with container 25649L50 67 U 1 St Residential spring failure device Left Type 50 67 mm 25649R50 67 U 1 St Residential spring failure device Right Type 50 67 mm 25018 60 1 St Tubular shaft L 6000 mm W 220 30xxx 1 Pr Assembled galvanised springs see page 30 25110 4 1 Pr ...

Page 31: ...kg 30100 L R 50x5 0x510 2375 59 67 30200 L R 50x5 5x715 2500 68 73 30300 L R 50x5 5x680 2500 72 77 30400 L R 50x5 5x660 3000 74 79 30500 L R 50x5 5x570 3000 86 92 30600 L R 67x6 5x710 5000 125 132 30700 L R 50x7 0x880 5000 142 152 Remarks Weight are based on usage elec Operator Only for door height between 2100 2250 mm For other door widths or heights use DOCO door processing ...

Page 32: ...arrier 2 2 2 2 2 2 80612L End cap 610 mm see note see note see note see note see note see note 80617L End cap 500 mm see note see note see note see note see note see note Hardware for Ryterna panel W 2749 x H 2440 W 2750 3999 x H 2440 W 3999 5000 x H 2440 W 2749 x H 2440 2850 W 2750 3999 x H 2440 2850 W 3999 5000 x H 2440 2850 Article Description Pieces Pieces Pieces Pieces Pieces Pieces 25634 Sid...

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