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DoAll 21117, Instruction & Parts Manual

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DoAll 21117 Instruction & Parts Manual Download Page 29

Instruction & Parts Manual

Pag.29

 Edition A

14.2.10 Rapid approach

Check that the rapid approach limit switch is in working properly

14.3 COOLANT SYSTEM

Check the reservoir level and, if necessary, add oil type OSO46.

14.4 HYDRAULIC POWER UNIT

Keep the pressure to 50 bar.

14.5 ELECTRIC CONTROL PANEL

Replace, if necessary, broken components.

Summary of Contents for 21117

Page 1: ...INSTRUCTION PARTS MANUAL Pag 1 Edition A INSTRUCTION PARTS MANUAL for Band Saw Machine type C 260 NC YEAR OF PRODUCTION 2001 SERIAL NUMBER 21117...

Page 2: ...been designed and manufactured to guarantee best possible performances To keep this high standard we kindly invite you to use only original DoAll spare parts DoAll band saw machines are CE marked and...

Page 3: ...ce with CEI EN 60204 1 UNI EN 292 1 UNI EN 292 2 and 1 EEC Machine Directive 89 332 dated June 14 1989 and amendments 2 EEC Low Voltage Directive 73 23 and amendments 3 EEC Directive 89 336 and amendm...

Page 4: ...hnicaldescription 7 Machineprotections 8 Howtomovethemachine 9 Howtoinstallthemachine 10 Whattodotopreparethemachinetooperate 11 Safetydevices 12 Machineuse calibrationetune up 13Howtodismantlethemach...

Page 5: ...cautious usingthemachine because even if itis protected in everydangerousspot it can be a dan gerous equipment andthusithastobeusebeingparticularlycareful andaware 4 Giveimmediatelynoticetoyoursupervi...

Page 6: ...mbinedtoinstructtheoperatortousethemachine 1 2 REGULATIONSTOREFER ThismanualwaswrittentocomplytotheEuropeanMachineDirective UNI EN89 392andfollowingmodifications and basedon UNI EN292 1e292 2concernin...

Page 7: ...9 5 Maximumpower kW 6 3 Approximateweight Kg 2 000 TAB2 2 TechnicalCharacteristics Description C 260NC Roundcuttingcapacity mm 260 Squarecuttingcapacity mm 260x260 Indexstroke mm 500 Banddrivemotor kW...

Page 8: ...irculating coolant system pump 400 50 3 applied through nozzle Chip container Rapid saw head approach control Out of stock sensor Band wheel door interlocks Blade guards Automatic band kerf compensato...

Page 9: ...WHOSHOULDREADTHEINSTRUCTIONMANUAL TAB3 1Whoshouldreadthemanual Description Operator Internalservice Mechanical Electrical InstructionManual Yes Yes No ElectricalSchematic No No Yes Theelectricalschema...

Page 10: ...ies ofthis manual simplymakingawritten request and mentioningon it the machineserialnumber If copiesarerequested themanufacturerhastherighttobepaidtoissuethem 3 6 IFTHEMACHINECHANGEOWNER Iftheoriginal...

Page 11: ...chiningofnon typicalmaterials oroversizeandoverweightmaterialscomparedtotheonesindicated natural calamities including earthquakes floods or others which could provoke danger or faults to the machine o...

Page 12: ...edbypeoplewithhandicapsordisables 5 3 REGULATION Designingandbuildingthismachinewerespectedthefollowinglawsandrules UNIrules CEIrules andmoreindetail concerningthesafetyfeatures typeAandBrules Europea...

Page 13: ...trialenvironment Itisdesigntomakemechanicalmachining underhumancontrol but theoperatorpresenceisnotrequiredcontinuously Itisrecommendedtokeepcleanandfreeofinterferencetheareaclosetothemachine Thismach...

Page 14: ...onand switches 5 9 1 1 Stop Thesawstopswhenthecuttingcycleisover 5 9 1 2 Emergencystop Theemergencystopstops themachineremovingtensionfromthecontrolcircuit 5 9 1 3 Outofservice Thesawcanbeturnedoutofs...

Page 15: ...smachinedtobeassembledwithothermachinecomponents 6 1 2 Chipconveyor Itisstandardonautomaticmachinesandoptionalonsemi automaticmachines anditismadeby BendedandweldedframewithFe37steel Hydraulicallypowe...

Page 16: ...deverticallythecuttingbridgemovement Theyaremadewithchromebars hardenedandgrinded 6 2 3Columnsconnection MadeusingaFe37steelplate thecolumnsconnectionconnectsandmakestheguidingcolumnssturdier Itisfast...

Page 17: ...atcanbecutbythesaw 6 2 11Banddrivemotor Themachinemountsaself cooling4Kw ACelectricmotor 6 3 HYDRAULICPOWERUNIT Thepowerunitislocatedinaneasytoservicespotofthemachineframe Thevalvemanifoldandsolenoids...

Page 18: ...andallthepush buttonsandswitchesareintegratedinthe controlunit Thereisa5 monitor whichdisplaysthecontrolcommands 6 4 2Controlenclosure ItismadebendingmetalsheetsanditcompliestheIP55standards Insideth...

Page 19: ...equipment Theliftingequipmentmustbeenoughbigtoliftthemachine Alwaysuseonlyoneliftingequipmenttoliftthemachine nevercombinemorethenone Donotusealiftforkifthelengthandwidthoftheforksareinadequatetoliftt...

Page 20: ...checkifthecontrolpanelisinsulated checkifthefusesandcircuitbreakersareoperative checkthe3phaseelectricsource ifthemachinedoesnotworkproperly donottrytofix it butimmediatelydisconnectthepowerandaskfor...

Page 21: ...avoiddangersituations Informationaboutemergenciesanddangeroussituationconcerningmachinenormaloperationsareshowedbycontroldis play AredlightintheelectricalcabinetindicatesthatelectricsareswitchedON 11...

Page 22: ...icons at thebottom ofthescreen allows general operations on programs andinparticular Tocreateanewprogram Todeletethehighlithedprogram Todeleteallprograms Togotothefirstprogramlistedinthedirectory Togo...

Page 23: ...cutpieces Allthecuttinglenghtcounterswillbereset Thiskeywillalsoresetthecounterofcutpieces butofasinglecuttingline inparticulartheonehighlighted Toruntheprogram theoperatorhastopresssimultaneouslythe...

Page 24: ...hemachinewillclosethevises startthebandandbeginthecutinsemi automaticcycle Whenthecutwillbefinished themachinewillautomaticallyshutdown 12 1 6 SAW 3 PLUS soft keys map Followingyoucanfindlevelanddescr...

Page 25: ...3PLUSallows 3levelsofpasswords forsafetyrea sons theenduserisprovidedwithonlythefirstlevelpassword whichis123456 Thispasswordallowstheoperatortolook tothemachineparameters butdoesnotallowtochangethem...

Page 26: ...Instruction Parts Manual Pag 26 Edition A Notuning upisneeded becausethemachinewastuned upbythemanufacturer 13HOWTODISMANTLETHEMACHINE Onlyexpertscandismantlethemachine...

Page 27: ...edliableforinjuriesordamagesduetounattendedsafetyrulesbythe user 14 1 BASE 14 1 1 Base Basedwg 210 01 001 Pos Tool Visewearstatus 06 012 Replaceviseinserts 06 012 Viseguide 06 008 14 1 2Chipconveyor C...

Page 28: ...allbearingsandtheguide arminserts 05 023 05 026 029 Checkandrotatethecarbidebacker 17 003 14 2 7Bandbrushassembly Bandbrushassemblydwg 210 20 Pos Tool Checkandifnecessaryreplacethebandbrush 20 014 Spa...

Page 29: ...Rapidapproach Checkthattherapidapproachlimitswitchisinworkingproperly 14 3COOLANTSYSTEM Checkthereservoirleveland ifnecessary addoiltypeOSO46 14 4HYDRAULICPOWERUNIT Keepthepressureto50bar 14 5ELECTRIC...

Page 30: ...irst100hours Checkthelevelevery2000hours Replaceevery4000hours Columns DLoadingplug ELevel AGIPEXIDIA68 BPENERGOLHP60 C TOTALCARTEREP68 Checkweekly Wheel FBearings AGIPGRMU2 BPMACH GREASELT2 TOTALMULT...

Page 31: ...heircarbideinserts Removetensionwhennotworking Returnthebladetothesupplier Checktheblade Stripesonasideoftheblade Onlyoneguideguidestheblade Regulatetheguides Bladestalls Feedrate Reducethefeedrate Th...

Page 32: ...cting the CEI 64 8 or other countries special rules wherethemachinewasinstalled 17 PERSONELTRAINING Thismachinewasdesigntobeeasilyoperated Itisnotexpresslyrequiredanexperttooperatethesaw butanexpertca...

Page 33: ...e following norms UNI EN 292 1 UNI EN 292 2 CEI 60204 1 CEI 44 5 The test had positive result as per testing sheet Hours of hydraulic power unit for testing purpose Numbers of cuts done for test purpo...

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