DMC PSE445TM01 Manual Download Page 8

8     

P

ro-

C

ontroller Manual - revision 3.01.00   09/2005          

                                                       © 2005 DMC GmbH Herten 

 

5.3

 

Traction Controller: “1 Adjustments” 

 

Cal 
Ref 

Parameter 

Calibrator 

text 

Controller 

type 

Min. 

adjust 

Max. 

adjust 

Step size 

 

DMC

  

default 

Actual 
setting 

1 Acceleration 

delay 

Accel 

All 

0.1 S

10.0 S

0.1 S 

2.0 S

S

   

 

EPS 

25 ms

1000 ms

25 ms 

100 ms

ms

2 Deceleration 

delay 

Decel 

All 

0.1 S

10.0 S

0.1 S 

0.3 S

S

   

 

EPS 

25 ms

1000 ms

25 ms 

100 ms

ms

3  Creep speed 

Creep 

AC 

0 Hz

16 Hz

0.0625 Hz 

0 Hz

Hz

   

 

SR, SE, PM 

0 %

25 %

1 % 

0 %

%

4  Maximum speed forward 

SpdMaxF 

AC 

0 Hz

300 Hz

1.0 Hz 

300 Hz

Hz

   

 

SR, SE, PM 

0 %

100 % 

1 % 

100 %

%

5  Maximum speed reverse 

SpdMaxR 

AC 

0 Hz

300 Hz

1.0 Hz 

300 Hz

Hz

   

 

SR, SE, PM 

0 %

100 % 

1 % 

100 %

%

6   Cutback speed 1 

*

 

Sp1/Inch 

AC 

0 Hz

300 Hz

1.0 Hz 

300 Hz

Hz

   

 

SR, SE, PM 

0 %

100 % 

1 % 

100 %

%

 Inching 

speed 

*

 

 

All 

0 %

100 % 

1 % 

0 %

%

 Forward 

Threshold 

FwdTH 

EPS 

0.0V

5.0V

0.1V 

3.5V

V

7  Cutback speed 2 

*

 

Sp2/Time 

AC 

0 Hz

300 Hz

1.0 Hz 

300 Hz

Hz

   

 

SR, SE, PM 

0 %

100 % 

1 % 

100 %

%

 Inching 

time 

*

 

 

All 

0.1 S

10 S

0.1 S 

2 S

S

 Reverse 

Threshold 

RevTH 

EPS 

0.0V

5.0V

0.1V 

1.5V

V

8  Cutback speed 3 

Sp3 

AC 

0 Hz

300 Hz

1.0 Hz 

300 Hz

Hz

   

 

SR, SE, PM 

0 %

100 % 

1 % 

100 %

%

   

 

EPS 

100 % 

100 % 

0 % 

100 %

%

9  Direction Regen  Braking 

DBrake 

All 

50 A

Unit max.

10 A 

Unit max./2

A

   

 

EPS 

5 A

Unit max.

5 A 

35 A

A

10  Neutral Regen Braking 

*

 

NBrake 

SR 

0 A (off)

Unit max.

10 A 

Unit max./4

A

   

 

AC, SE, PM 

10A

Unit max.

10 A 

Unit max./4

A

   

 

EPS 

5 A

Unit max.

5 A 

35 A

A

11 Footbrake 

Regen 

*

 

FBrake 

All 

0 A (off)

Unit max.

10 A 

Unit max./4

A

12  Direction brake ramp time 

DBrkRamp 

AC, SE, PM 

0.1 S

10 S

0.1 S 

2 S

S

  Direction Plugging * 

Dplug 

SR 

0 %

100 % 

1 % 

50 %

%

  Direction brake ramp time 

DBrkRamp 

EPS 

25 ms

1000 ms

25 ms 

100 ms

ms

13  Direction brake-End delay 

DBrkEnd 

AC, SE, PM 

0.1 S

10 S

0.1 S 

0.3 S

S

 Neutral 

Plugging 

*

 

NPlug 

SR 

0 % (off)

100 % 

1 % 

25 %

%

  Direction brake-End delay 

DBrkEnd 

EPS 

0.1 S

10 S

0.1 S 

0.1 S

S

14  Neutral brake ramp time 

NBrkRamp 

AC, SE, PM 

0.1 S

10 S

0.1 S 

3 S

S

  Footbrake Plugging 

FPlug 

SR 

0 %

100 % 

1 % 

50 %

%

  Neutral brake ramp time 

NBrkRamp 

EPS 

0.1 S

10 S

0.1 S 

2.0 S

S

15  Neutral brake-End delay 

NBrkEnde 

AC, SE, PM 

0.1 S

10 S

0.1 S 

0.7 S

S

   

 

EPS 

0.1 S

10 S

0.1 S 

0.1 S

S

16  Regen speed 

RegSpd 

AC, SE, PM 

0 %

100 % 

1 % 

10 %

%

  Regen delay 

RegDly 

SR 

0 mS (off) 

400 mS

10 mS 

150 mS

mS

17  Max. Current 

MaxCurr 

All 

10 A

Unit max

10 A 

Unit max.

A

   

 

EPS 

5 A

Unit max

5 A 

5 A

A

18  Battery Voltage 

BattV 

All 

24 V

Unit max.

2 V 

Unit max.

V

19  Power steer delay 

PStrDly 

All 

0 S

50 S

0.1 S 

5 S

S

   

 

EPS 

0.1 S

10.0 S

0.1 S 

3.0 S

S

20  Electric brake 

EBrkDly 

All 

0.0 S

50.0 S

0.1 S 

0.5 S

S

  Current threshold 

CurrentTH 

EPS 

5 A

Unit max

5 A 

30 A

A

21  Accelerator minimum 

AccMin 

All 

0 V

5.0 V

0.1 V 

3.3 V

V

22  Accelerator maximum 

AccMax 

All 

0 V

5.0 V

0.1 V 

0.2 V

V

23  Aux minimum 

AuxMin 

All 

0 V

5.0 V

0.1 V 

0.2 V

V

24  Aux maximum 

AuxMax 

All 

0 V

5.0 V

0.1 V 

4.8 V

V

25  Motor temp. / Steerpot min. 

MotMin 

All 

0 V

5.0 V

0.1 V 

0.2 V

V

26  Motor temp. / Steerpot max. 

MotMax 

All 

0 V

5.0 V

0.1 V 

4.8 V

V

27  Vehicle max. Speed  

VmaxSpd 

All 

0 Kph

100 Kph 

1 Kph 

12 Kph

Kph

28  BDI reset level 

BDIreset 

All 

0 V

Bat. + 25%

0.1 V 

Cells*2.09V

V

29  BDI empty level 

BDIempty 

All 

0 V

Bat. + 25%

0.1 V 

Cells*1.73V

V

30  BDI warning level 

BDIwarn 

All 

0 %

90 %

1.0 % 

20%

%

31  BDI cut out level 

BDIcut 

All 

0 %

90 %

1.0 % 

10%

%

32  BDI speed limit 

BDIspeed 

All 

0 %

100 % 

1.0 % 

100 %

%

33  DM*² Acceleration (joystick) 

DMcut/Ac 

All 

0.1 S

10.0 S

0.1 S 

0.5 S

S

  DM*² Cutback (3 wheeler) 

 

All 

0 %

100 % 

1 % 

10 %

%

34  DM*² Deceleration (joystick) 

DMrev/De 

All 

0.1 S

10.0 S

0.1 S 

0.5 S

S

  DM*² Reverse (3 wheeler) 

 

All 

0 %

100 % 

1 % 

70%

%

35  DM*² Speed limit 

DMspeed 

All 

0 %

100 % 

1.0 % 

100 %

%

 

 

Depending on controller type and configuration some settings will be not available (N/A). 

 

* Selectable multi function. 

 

*² DM= Dual motor 

Summary of Contents for PSE445TM01

Page 1: ...sion Issue Date Author Changes 1 04 00 27 08 2003 R P Dual Motor proportional added 1 05 00 10 10 2003 R P Updates Series traction pump general updates 1 06 00 30 01 2004 R P Several updates fixes 2 0...

Page 2: ...M CONTROLLER 4 MOTOR SETUP 13 5 9 SERIES CONTROLLER 4 MOTOR SETUP 13 5 10 PM CONTROLLER 4 MOTOR SETUP 13 5 11 FAULT LOG 13 5 12 TEST MENU FOR ALL CONTROLLERS 5 TEST 14 5 13 ABOUT MENU FOR ALL CONTROLL...

Page 3: ...continuous power delivery 1 hour current rating as a ratio to peak power with the controllers continuous rating normally being one of the most important aspects in determining the vehicles performanc...

Page 4: ...x 200 x 56mm PAC425PS 24 48V 250A AC Pump 177 x 155 x 38mm PSE865TL 72 80V 650A SEM Traction 320 x 200 x 56mm PSE835TM 72 80V 350A SEM Traction 225 x 200 x 56mm PSE445TM 24 48V 450A SEM Traction 225...

Page 5: ...yes Seat switch timer yes yes yes Power steer timer yes yes yes Electro brake timer yes yes yes Belly switch operation yes yes yes Regenerative and plug braking yes yes yes Braking proportional to ac...

Page 6: ...quentie is 16KHz Electrical Isolation Enclosure to any live part 1KV Controller internal insulation specified at 10M 500V DC Dielectric strength 6000V Reverse Battery Polarity Not protected I O detail...

Page 7: ...ff course a copy of the new DMC software release For detailed information on updating software please contact your DMC supplier CAN Node Setup When connecting the Calibrator to a controller it will sc...

Page 8: ...ug SR 0 off 100 1 25 Direction brake End delay DBrkEnd EPS 0 1 S 10 S 0 1 S 0 1 S S 14 Neutral brake ramp time NBrkRamp AC SE PM 0 1 S 10 S 0 1 S 3 S S Footbrake Plugging FPlug SR 0 100 1 50 Neutral b...

Page 9: ...ty 1 additive 1 0 15 Compensation speed 6 Pcomp 6 AC SR 0 off 100 1 0 16 Accel deceleration Speed 6 Paccel 6 All 0 1 S 10 0 S 0 1 S 0 3 S S 17 Max Current MaxCurr All 10 A Unit max 10 A Unit max A Mai...

Page 10: ...speed RPM Speed PM SR RPM Secondary pump motor on SPMot Dual Pump 1 on As 10 15 Slip Slip AC 10 RPM Drive slip Brake slip Motor field voltage MotFld SE 0 5 V Secondary pump motor voltage SPMot Dual P...

Page 11: ...h 1 Pot switch 0 1 7 Power steer trigger PsF FR S 0 FS1 1 Fwd Rev 2 Seat switch 0 2 8 Truck type select Ride Wlk 0 Ride on 1 Walkie 0 1 9 Display hours counter Key Drv 0 Key 1 Drive hours 0 1 10 Displ...

Page 12: ...imum D Smin 0 Hz 15 93 Hz 0 0625 Hz Hz 15 Drive slip boost D Sboost 0 Hz 15 93 Hz 0 0625 Hz Hz 16 Drive slip base D Sbase 0 Hz 15 93 Hz 0 0625 Hz Hz 17 Drive slip max D Smax 0 Hz 15 93 Hz 0 0625 Hz Hz...

Page 13: ...PlugEnd 0 100 1 71 6 Neutral Plugging start level NPlugSta 0 100 1 71 7 Neutral Plugging end level NPlugEnd 0 100 1 71 8 Neutral Plug on at start NPlug on 1 50 1 15 9 Reverse plug Compensation RPlugCm...

Page 14: ...5 Pin A12 Line contactor Output Line contactor Output 0 1 Forward contactor Series Output 16 Pin A13 Electric brake Output Power steer contactor Output 0 1 Reverse contactor Series Output 17 Pin A14 P...

Page 15: ...up 13F Accelerator voltage 50 at key on EPS Steering wheel outside deadband Check controller settings and accelerator mechanics EPS Adjust 14 Inching or belly fault 14F Forbidden input selected with i...

Page 16: ...x9 character field to show a text The text can be edited with the display buttons 7 Hours counter Here either Work or Key hours are displayed selectable with the display buttons The hours counter valu...

Page 17: ...y cable should be fused with a suitable air break fuse The key switch line must also be fused at a level not exceeding 10 A when using the specified Ametek contactors The return wiring for the acceler...

Page 18: ...cient cables run through metal shrouds may be required to contain emissions Parallel runs of cables in common circuits can serve to cancel emissions the battery positive and negative cables following...

Page 19: ...2005 DMC GmbH Herten Pro Controller manual Revision 3 01 00 09 2005 19 11 GRAPHICS Figure 1 Accelerator Characteristics Figure 2 Thermal Cutback Characteristic...

Page 20: ...As Traction Select program 4 Monitor i o line As Traction Flash memory 5 CAN L As Traction 6 CAN H As Traction CAN Communications 7 12V o p As Traction Max 20mA 8 0V o p As Traction Connector C Motor...

Page 21: ...01 00 09 2005 21 Figure 4 Power Wiring AC B Optional protection diode M3 M2 M1 AC L1 L3 L2 B Figure 5 Power Wiring SEM M1 Field B Optional protection diode M2 B M3 Armature Figure 6 Power Wiring PM4 B...

Page 22: ...ure 8 Power Wiring Series Pump Link M1 and M2 for high power variants M3 B B M2 M1 N C Figure 9 Power Wiring Dual Pump B Main Pump Motor M2 B M1 M3 Optional protection diode Secundairy pump hydraulic...

Page 23: ...M1 Pro Controller large size DMC M3 A B C B B M2 M1 1 1 1 16 8 4 8 3 6 5 9 4 150mm 303mm 30mm 200mm 320mm Overall height incl Terminals 56mm Power terminals M8 5x Fixings M8 4x Connector A 16 way Mole...

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