DMC PSE445TM01 Manual Download Page 10

10     

P

ro-

C

ontroller Manual - revision 3.01.00   09/2005          

                                                       © 2005 DMC GmbH Herten 

 

5.5

 

Status menu for all controllers: “2 Status” 

The status menu shows various parameters from the controller which can be useful to help tune and optimise 
vehicle performance. 

 

Cal 
Ref 

Item 

Calibrator 

text 

Dir. 

Polar.

Controller 

type 

Step 

size 

Service log info & Notes 

1  Drive hours counter 

Drive 

 

All 

0.1 Hrs

  shows key hours 

2  Fault log (15F and above only) 

Fault 

 

All 

Last 

fault

 

shows key hours of the fault 

3  Battery Discharge Indicator (BDI) 

BDI 

 

All 

1 %

 

4  Vehicle Speed 

Vehicle 

 

All 

1 Kph

 

5  Battery Voltage 

Battery 

 

All 

0.5 V

  shows highest voltage 

6 Controller 

Temperature 

 

+/- 

All 

°

C

   

  min & max temperatures 

7 Motor 

Temperature 

Steer/M+ 

+/- 

All 

1 %

°

C

   

  min & max temperatures 

  Steer position 

 

 

All 

1 %

 

8  Accelerator demand 

Accel 

 

All 

1 %

  shows sec. pump demand 

9 Demand 

Demand 

+/- 

AC 

Hz

  Motor demand 

Demand 

+/- 

PM, SE,SR 

1 %on

Extra controller status info:  

See next tabel “Status”

 

10 Demand 

Demand 

+/- 

AC 

Hz

  Motor %on 

Motor 

+/- 

PM, SE,SR 

1 %on

Controller limit indication:  

See next tabel “Limit” 

11 Motor 

Motor 

 

AC 

0.1 

Vrms

   

 

bits 0-242  /  %V 0-95 

  Motor armature voltage 

Motor 

 

SE 

0.5 V

 

  Motor voltage 

Pluglev 

 

PM, SR 

0.5 V

 

12  Motor Current 

Motor + 

+/- 

All 

10 A

+ = Drive current / - = Brake current  

13  Motor 

Motor + 

+/- 

AC 

1 Hz

+ = Forward / - = Reverse  

  Demand field 

 

+/- 

SE 

1 A

 

 Plugging 

level 

Pluglev 

 

SR 

 

  Secondary pump demand 

SPDem 

 

Dual Pump 

1 %on

As 9 

14  Rotor RPM 

Rotor 

+/- 

AC 

1 Hz

+ = Forward / - = Reverse  

  Motor field %on 

MotFld - 

+/- 

SE 

1 %on

  Speed RPM 

  Motor speed RPM 

Speed 

 

PM, SR 

RPM

 

  Secondary pump motor %on 

SPMot 

 

Dual Pump 

1 %on

As 10 

15  Slip 

Slip + 

+/- 

AC 

10 RPM

+ = Drive slip / - = Brake slip 

  Motor field voltage 

MotFld 

 

SE 

0.5 V

 

  Secondary pump motor voltage 

SPMot 

 

Dual Pump 

0.5 V

 

16  Slip max. 

 

+/- 

AC 

0.1 Hz

+ = Drive slip / - = Brake slip 

  Motor field current 

 

+/- 

SE 

1 A

 

  Secondary pump motor current 

SPMot 

 

Dual Pump 

1 A

 

17  Capacitor Voltage 

Cap 

 

All 

0.5 V

 

18  M1 

M1 

 

AC, SE, PM 

0.5 V

Digital (0/1) or analog values (0-125V) 

19  M2 

M2 

 

AC, SE, SR 

0.5 V

Digital (0/1) or analog values (0-125V) 

20  M3 

M3 

 

AC, SE, PM 

0.5 V

Digital (0/1) or analog values (0-125V) 

21-24 

Debug (

DMC

 internal use only) 

Dbug   

 

 

Service and fault log reset 

 

 

All 

press + and – together to reset service log (only 
possible when controller in neutral) 

 

Status 

Description 

  Limit 

Description for Traction limits 

Description Pump limits 

Neut

 

Neutral, no pulsing

 

SM 

Speed max Fwd or Rev 

Pot max speed 

Fdrv

 

Forward drive

 

S1 Speed 

n/a 

FdrL

 

Forward drive left

 

S2 

Speed 2 

Pump speed 2 

FdrR

 

Forward drive right

 

S3 

Speed 3 (or hand brake) 

Pump speed 3 

Rdrv

 

Reverse drive

 

S4 

n/a 

Pump speed 4 

RdrL

 

Reverse drive left

 

S5 

n/a 

Pump speed 5 

RdrR

 

Reverse drive right

 

S6 

n/a 

Pump speed 6 

Dbrk

 

Direction regen braking

 

Si Inching 

Pump 

inhibit 

Nbrk

 

Neutral regen braking

 

SB 

BDI speed limit 

n/a 

Fbrk

 

Foot brake regen

 

SD 

Dual motor speed limit 

n/a 

Dplg

 

Direction plugging (series only)

 

CL 

Current limit 

Current limit 

Nplg

 

Neutral plugging (series only)

 

BL 

Brake current limit 

n/a 

Fplg

 

Foot brake plugging (series only)

 

CT 

Controller temperature 

Controller temperature 

Fxx

 

Fault codes

 

MT 

Motor temperature 

Motor temperature 

 

 

DS 

(AC) Drive slip limit 

(AC) Slip limit 

 

 

 

BS 

(AC) Brake slip limit 

n/a 

Summary of Contents for PSE445TM01

Page 1: ...sion Issue Date Author Changes 1 04 00 27 08 2003 R P Dual Motor proportional added 1 05 00 10 10 2003 R P Updates Series traction pump general updates 1 06 00 30 01 2004 R P Several updates fixes 2 0...

Page 2: ...M CONTROLLER 4 MOTOR SETUP 13 5 9 SERIES CONTROLLER 4 MOTOR SETUP 13 5 10 PM CONTROLLER 4 MOTOR SETUP 13 5 11 FAULT LOG 13 5 12 TEST MENU FOR ALL CONTROLLERS 5 TEST 14 5 13 ABOUT MENU FOR ALL CONTROLL...

Page 3: ...continuous power delivery 1 hour current rating as a ratio to peak power with the controllers continuous rating normally being one of the most important aspects in determining the vehicles performanc...

Page 4: ...x 200 x 56mm PAC425PS 24 48V 250A AC Pump 177 x 155 x 38mm PSE865TL 72 80V 650A SEM Traction 320 x 200 x 56mm PSE835TM 72 80V 350A SEM Traction 225 x 200 x 56mm PSE445TM 24 48V 450A SEM Traction 225...

Page 5: ...yes Seat switch timer yes yes yes Power steer timer yes yes yes Electro brake timer yes yes yes Belly switch operation yes yes yes Regenerative and plug braking yes yes yes Braking proportional to ac...

Page 6: ...quentie is 16KHz Electrical Isolation Enclosure to any live part 1KV Controller internal insulation specified at 10M 500V DC Dielectric strength 6000V Reverse Battery Polarity Not protected I O detail...

Page 7: ...ff course a copy of the new DMC software release For detailed information on updating software please contact your DMC supplier CAN Node Setup When connecting the Calibrator to a controller it will sc...

Page 8: ...ug SR 0 off 100 1 25 Direction brake End delay DBrkEnd EPS 0 1 S 10 S 0 1 S 0 1 S S 14 Neutral brake ramp time NBrkRamp AC SE PM 0 1 S 10 S 0 1 S 3 S S Footbrake Plugging FPlug SR 0 100 1 50 Neutral b...

Page 9: ...ty 1 additive 1 0 15 Compensation speed 6 Pcomp 6 AC SR 0 off 100 1 0 16 Accel deceleration Speed 6 Paccel 6 All 0 1 S 10 0 S 0 1 S 0 3 S S 17 Max Current MaxCurr All 10 A Unit max 10 A Unit max A Mai...

Page 10: ...speed RPM Speed PM SR RPM Secondary pump motor on SPMot Dual Pump 1 on As 10 15 Slip Slip AC 10 RPM Drive slip Brake slip Motor field voltage MotFld SE 0 5 V Secondary pump motor voltage SPMot Dual P...

Page 11: ...h 1 Pot switch 0 1 7 Power steer trigger PsF FR S 0 FS1 1 Fwd Rev 2 Seat switch 0 2 8 Truck type select Ride Wlk 0 Ride on 1 Walkie 0 1 9 Display hours counter Key Drv 0 Key 1 Drive hours 0 1 10 Displ...

Page 12: ...imum D Smin 0 Hz 15 93 Hz 0 0625 Hz Hz 15 Drive slip boost D Sboost 0 Hz 15 93 Hz 0 0625 Hz Hz 16 Drive slip base D Sbase 0 Hz 15 93 Hz 0 0625 Hz Hz 17 Drive slip max D Smax 0 Hz 15 93 Hz 0 0625 Hz Hz...

Page 13: ...PlugEnd 0 100 1 71 6 Neutral Plugging start level NPlugSta 0 100 1 71 7 Neutral Plugging end level NPlugEnd 0 100 1 71 8 Neutral Plug on at start NPlug on 1 50 1 15 9 Reverse plug Compensation RPlugCm...

Page 14: ...5 Pin A12 Line contactor Output Line contactor Output 0 1 Forward contactor Series Output 16 Pin A13 Electric brake Output Power steer contactor Output 0 1 Reverse contactor Series Output 17 Pin A14 P...

Page 15: ...up 13F Accelerator voltage 50 at key on EPS Steering wheel outside deadband Check controller settings and accelerator mechanics EPS Adjust 14 Inching or belly fault 14F Forbidden input selected with i...

Page 16: ...x9 character field to show a text The text can be edited with the display buttons 7 Hours counter Here either Work or Key hours are displayed selectable with the display buttons The hours counter valu...

Page 17: ...y cable should be fused with a suitable air break fuse The key switch line must also be fused at a level not exceeding 10 A when using the specified Ametek contactors The return wiring for the acceler...

Page 18: ...cient cables run through metal shrouds may be required to contain emissions Parallel runs of cables in common circuits can serve to cancel emissions the battery positive and negative cables following...

Page 19: ...2005 DMC GmbH Herten Pro Controller manual Revision 3 01 00 09 2005 19 11 GRAPHICS Figure 1 Accelerator Characteristics Figure 2 Thermal Cutback Characteristic...

Page 20: ...As Traction Select program 4 Monitor i o line As Traction Flash memory 5 CAN L As Traction 6 CAN H As Traction CAN Communications 7 12V o p As Traction Max 20mA 8 0V o p As Traction Connector C Motor...

Page 21: ...01 00 09 2005 21 Figure 4 Power Wiring AC B Optional protection diode M3 M2 M1 AC L1 L3 L2 B Figure 5 Power Wiring SEM M1 Field B Optional protection diode M2 B M3 Armature Figure 6 Power Wiring PM4 B...

Page 22: ...ure 8 Power Wiring Series Pump Link M1 and M2 for high power variants M3 B B M2 M1 N C Figure 9 Power Wiring Dual Pump B Main Pump Motor M2 B M1 M3 Optional protection diode Secundairy pump hydraulic...

Page 23: ...M1 Pro Controller large size DMC M3 A B C B B M2 M1 1 1 1 16 8 4 8 3 6 5 9 4 150mm 303mm 30mm 200mm 320mm Overall height incl Terminals 56mm Power terminals M8 5x Fixings M8 4x Connector A 16 way Mole...

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