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DK-1100A Ink Roll Coder

Operation Manual

2.3 Dimensional Drawing of Print Head

Diagram 3

The Print Head can be top-installed and side-installed.

SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

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Summary of Contents for DK-1100A

Page 1: ...oder Operation Manual SHANGHAI DIXIAO CODING INDUSTRY CO LTD SHANGHAI DIKAI SEPARATE MACHINERY CO LTD Add 6F NO 2 Building 32 Wudong Rd Haida Industry Zone Shanghai 200433 China Tel 86 21 51086700 Fax 86 21 55663921 65103402 ...

Page 2: ...o assist you in the safe and efficient use of your system Read and follow the instructions carefully for maximum safety and to obtain the best use of your system and supplies All systems and supplies whether considered hazardous or not should be used in accordance with principles of good manufacturing practice If you have questions or comments please visit our website at www dikaiproducts com KNOW...

Page 3: ...NFORMATION 2 PRODUCT DESCRIPTION 3 INSTALLATION AND RELOCATION 4 TROUBLE SHOOTING 5 ROUTINE MAINTENANCE 6 SCHEMATICSAND PARTS ILLUSTRATIONS 7 MANUAL REVISION EXPLANATION 8 DK HOT INK ROLL INTRODUCTION AND METHOD OF APPLICATION 9 MAINTENANCE CARD ...

Page 4: ...al Number others R R Shanghai Dikai Separate Machinery Industry Co Ltd NO 32 Wudong Road Shanghai China NO 32 Wudong Road Shanghai China Model DK 1100A AC 220V 50 60Hz 13 0 W 2A S N 11110001A Year 2011 Http www dikaiprodrcts com Tel 86 21 51086700 Mail info dikaiproducts com Fax 86 21 65103908 There is a label on the back panel of the Control Box see below for label description Model Number Factor...

Page 5: ...n either case if the printer has not been properly connected the packaging machine can begin cycling when the condition is cleared Failure to observe this may result in personal injury There are various ways for an installer to use the DIKAI printer Fault Output Signal to control a packaging machine Only someone familiar with the packaging machine can determine the best way to signal it with an ex...

Page 6: ...perator that the printer should be well ground connected This label is located on the print head front cover This label warns the operator to repair the printer after disconnecting the power This label warns the ground connection WARNING WARNING SHANGHAI DIKAI SEPARATE MACHINERYCO LTD SHANGHAI DIKAI SEPARATE MACHINERYCO LTD 1 6 1 6 ...

Page 7: ...DK 1100A Machine Specifications The DK 1100Awill product imprint on all common packaging materials at rates up to 300 prints per minute and at film speed up to 35meters per minute with below features Stable Printing Less Mechanism Consume Compact Size Simple Installation SHANGHAI DIKAI SEPARATE MACHINERYCO LTD SHANGHAI DIKAI SEPARATE MACHINERYCO LTD 2 7 2 7 ...

Page 8: ...ram 1 1 The Types contact the Hot Ink Roll and get the ink 2 The Types are driven by the Rubber Wheel and Pressure Roller to continue moving then touch the packing film to produce imprint 3 The Rubber Wheel and Rubber Roller must keep in good contact to ensure the clarity and consistency of the printing SHANGHAI DIKAI SEPARATE MACHINERYCO LTD SHANGHAI DIKAI SEPARATE MACHINERYCO LTD 2 8 2 8 ...

Page 9: ... Coder Operation Manual 2 2 Dimensional Drawing of Bracket Diagram 2 Printer Printer Roller Roller Pressure Roller Pressure Roller SHANGHAI DIKAI SEPARATE MACHINERYCO LTD SHANGHAI DIKAI SEPARATE MACHINERYCO LTD 2 9 2 9 ...

Page 10: ...l Coder Operation Manual 2 3 Dimensional Drawing of Print Head Diagram 3 The Print Head can be top installed and side installed SHANGHAI DIKAI SEPARATE MACHINERYCO LTD SHANGHAI DIKAI SEPARATE MACHINERYCO LTD 2 10 2 10 ...

Page 11: ...up to 300 prints minute Surface Speed up to 35 meters minute Pouch Length 38mm 4 up printer 75mm 2 up printer Type of Print Head Right hand Clockwise Left hand Counter clockwise Control Box LED display Ink Roll Required Ö36 40 mm Electrical AC100 AC230V 50 60 Hz Power 130W 2A Fuse Environmental Operating Temperature 4 40 Relative Humidity 10 95 Weight Print Head 2 0kg Control Box 1 0kg Dimensions ...

Page 12: ...stalling printer At the very beginning of the installation manually check the home position that is the Hot Ink Roll Rubber Roller and Pressure Roller should be in position as diagram 4 The rubber wheel can not touch pressure roller or packing film Otherwise it will cause failed or missed printing Diagram 4 Hot Ink Roll Rubber Wheel Hot Ink Roll Rubber Wheel Pressure Roller Pressure Roller Roller ...

Page 13: ...t sealed from harsh environments Install the print head cable to the print head as below diagram I O cable This cable has 3 pin plug in can input print signal Match the proximity sensor to the correct color wires Refer to Diagram 6 Drive cable This cable has 7 pin plug in connecting the print head and the control box Power cable This cable has plug in and three wires connecting the control box and...

Page 14: ...to the other terminal of a normally open voltage free contact Photo Sensor PLC Proximity Sensor IMPORTANT Keep the correct switch position as Diagram 7 before installing the sensors or getting print signal from PLC of packaging machine Diagram 7 SIGNAL POSITION NPN Sensor PNP Sensor PLC Electrical Signal 1 2 3 4 5 ON OFF OFF OFF OFF ON ON OFF OFF OFF ON ON ON ON OFF Signal Type Configuration Signa...

Page 15: ...lay Keypad 3pins input plug in for AC100 220V supply 2 pin output plug in for 24V DC magnetic iron Wire jumper shorted Auto track Disconnection Fixed delay 16pins output plug in for LED Display Keypad 16pins input plug in for LED Display Keypad 2pins AC power wire for heating tube Unplugged 3pins input plug in for print signal 3pins input plug in for thermocouple 3pins input plug in for AC power w...

Page 16: ... M Wire No Description Color Wire No Description Color External print signal 0V External print signal Output power of external print signal 12V 1 2 3 Blue Black Brown 1 2 3 4 5 Heating tube exchange pin 1 Heating tube exchange pin 2 Solenoid magnet pin 1 Thermocouple negative Solenoid magnet pin 2 Red Red Brown Black Yellow Thermocouple compensation pole 6 7 White Thermocouple positive Blue SHANGH...

Page 17: ...r Typr Rubber Rubber Roller Rubber Roller Film Film Diagram 10 Diagram 11 Ink Roll Ink Roll Typr Rubber Typr Rubber Rubber Roller Rubber Roller Film Film As diagram 12 the pressure and parallelism between pressure roller and rubber wheel can be relocated by adjusting the screws and the horizontal position of adjusting wedges This relocation makes the correct position between pressure roller and ru...

Page 18: ... 3 Change Date Numbers 3 4 Change the Hot Ink Roll 1 Install the type on the pins of the type holder Secure the type to the type holder pins with the type stoppers Two type styles are available depending on which way the print is oriented on the web radial for printing with the web and axial for printing across the web 2 Align the type holder to the type holder shaft Push the type holder into the ...

Page 19: ...track indicator light Fix delay indicator light Temperature setting button Print position setting button Display current actual temperature Display the setting temperature In fix delay mode delayed time the unit is ms In auto track mode delayed percentage Print indicator light is on when coder is opened and will be off when coder is closed Signal light will flash upon receipt of a print signal Whe...

Page 20: ...e temperature display 4 Check the connection between control box and print head Adjust to higher pressure between rubber wheel and pressure roller by relocating the adjusting wedge Heat the ink roll enough Install a new ink roll Install new type Increase the temperature setting Repair the temperature controller heater heating cartridge heating tube Clean all printing elements Adjust to lower print...

Page 21: ...e correct operating temperature Clean hot melt ink from the DK 1100Aas follows 1 Bring the print head up to operating temperature 2 Remove the ink roll and type holder wipe excess ink from the type holder and brass types while they are hot 3 Protect your hands from being burned taking a clean rag and wipe as much ink from the inside of the heater block as possible Do not use screwdrivers pliers or...

Page 22: ...0A C9900070A C9900007 C9900072 Y9900005 Y9900012 C9900010 C9900011NP C9900009 C9900074A C9900071 DK 1100AControl Box Main Control PCB 7 pin Drive Cable Power Plug 7 pin Navigate Plug 3 pin Navigate Plug Power Cable Proximity Sensor NPN 3 pin I O Cable Operation Panel LED Display SHANGHAI DIKAI SEPARATE MACHINERYCO LTD SHANGHAI DIKAI SEPARATE MACHINERYCO LTD 6 22 6 22 ...

Page 23: ...Metal 2 up Type Retainer Metal 4 up Type Retainer Rubber 2 up Type Retainer Rubber 4 up Item No Quantity Part No Description 1 2 3 1 1 1 1 1 1 C9912 C9911000ZE C9911000ZE C9911000ZE C9911000ZE C9900004 Standard Bracket Print Head Natural 2 Group Print Head Natural 4 Group Print Head Reverse 2 Group Print Head Reverse 4 Group L Mounting Bracket Note is the PN of standard bracket indicates the lengt...

Page 24: ...00062E C9900063S C9900098 Y9900106 C9900052 C9900001 Y9900105 Y9900055 Y9900032 Heat Insulation Block Heating Tube Thermocuple Heating Block Ink Shaft Ink Roll Arbor Assembly Front Canopy Board Type Holder Assembly 2 up Type Holder Assembly 4 up Principle Shaft Bearing 6901ZZ Front Board 7 Pin Navigate Plug with wire Dead Block Spring Hitch Pole Pull Spring Natural Baffle Reverse Baffle Pull Block...

Page 25: ...tment Revision Content Description 2010 12 21 2011 03 15 2011 04 1 V1 0 V2 0 V2 1 Technology department Technology department Technology department Stoppage of publication Stoppage of publication Official publishing edition SHANGHAI DIKAI SEPARATE MACHINERYCO LTD SHANGHAI DIKAI SEPARATE MACHINERYCO LTD 7 25 7 25 ...

Page 26: ...ing life oil resistance Applicable to all kinds of packing materials 8 2 Usage of Hot ink roll Standard Dimensions mm 36 10 36 16 36 32 36 35 36 40 36 45 40 40mm 1 Adopt the appropriate ink roll according to the packing materials and production requirements 2 Set temperature value of the coder according to temperature range Generally the setting temperature should be the minimum temperature of the...

Page 27: ...bove card together with the printer Warranty Receipt No Customer Tel Add Fax Contact M P E mail Model Number Serial Number Date Purchased Date Installed purchase channel from DiKai directly from agent After being filled this receipt should be submitted to DiKai workers or be faxed emailed to DiKai customer service center Otherwise DiKai consider user give up repair right voluntarily R R R R SHANGH...

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