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1.Introduction 

MANUFACTURER: 

DJM Direct.com 

Unit 43 Churchill Way,   

Lomeshaye Industrial Estate, 

Nelson, Lancashire BB9 6RT UK   

 

 

DEAR CUSTOMER 

We hope your new tool brings you much enjoyment and success.     

NOTE:   

According to the applicable product liability laws, the manufacturer 

of the device does not assume liability for damages to the product or 

damages caused by the product that occurs due to: 

Improper handling,   

Non-compliance of the operating instructions,   

Repairs by third parties, not by authorized service technicians,   

Installation and replacement of non-original spare parts, .   

Application other than specified, 

 

WE RECOMMEND: 

Read through the complete text in the operating instructions before 

installing and commissioning the device. The operating instructions 

are intended to help the user to become familiar with the machine 

and take advantage of its application possibilities in accordance with 

the recommendations. The operating instructions contain important 

information on how to operate the machine safely, professionally 

and economically, how to avoid danger, costly repairs, reduce 

downtimes and how to increase reliability and service life of the   

machine. In addition to the safety regulations in the operating 

instructions, you have to meet the applicable regulations that apply 

for the operation of the machine in your country. Keep the operating 

instructions package with the machine at all times and store it in a 

plastic cover to protect it from dirt and moisture. Read the 

instruction manual each time before operating the machine and 

carefully follow its information. The machine can only be operated by 

persons who are instructed concerning the operation of the machine 

and who are informed about the associated dangers. The minimum 

age requirement must be complied with. In addition to the safety 

requirements in these operating instructions and your country’s 

applicable regulations, you should observe the generally recognized 

technical rules concerning the operation of machines. 

 

 

 

2.Device Description 

DJMMIG130(NO GAS) 

1.    Handle                                                                                                       

2.    Thermostat control lamp 

3.    Housing cover 

4.    ON/OFF switch       

5.    Welding wire speed controller             

6.    Switch for welding current adjustment 

7.    Mains plug 

8.    Earth clamp 

9.    Hose package 

10. Welding nozzle 

11. Torch 

12. Wire brush 

13. Welding screen 

14. Torch trigger 

15. Welding tip 

16. Solid wire(Ø0.9mm, 0.45kg)

 

 

 

 

 

 

 

 

 

Summary of Contents for DJMMIG130

Page 1: ...0 ...

Page 2: ...ostly repairs reduce downtimes and how to increase reliability and service life of the machine In addition to the safety regulations in the operating instructions you have to meet the applicable regulations that apply for the operation of the machine in your country Keep the operating instructions package with the machine at all times and store it in a plastic cover to protect it from dirt and moi...

Page 3: ...e is deemed to be a case of misuse The user operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this Please note that our equipment has not been designed for use in commercial trade or industrial applications Our warranty will be voided if the equipment is used in commercial trade or industrial businesses or for equivalent purposes 5 Safety...

Page 4: ...dip tanks storage areas ventilators If the work cannot be moved move combustibles at least 10M away out of reach of sparks and heat or protect against ignition with suitable and snug fitting fire resistant covers or shields Walls ceilings and floor near work should be protected by heat resistant covers or shields Fire watcher must be standing by with suitable fire extinguishing equipment during an...

Page 5: ...tronic life supp t devices pacemakers Magnetic fields from high currents can affect pacemaker operation Persons wearing electronic life support equipment pacemaker should consult with their doctor before going near arc welding gouging or spot welding operations 5 3 6 To protect against shock Keep body and clothing dry Never work in damp area without adequate insulation against electrical shock Sta...

Page 6: ...ble materials from the welding area ALWAYS Keep fire extinguisher handy Dry Powder C02 or BCF NOT Water NEVER remove any of the panels unless the machine is disconnected from the supply AND never use the machine with any of the panels removed NEVER attempt any electrical or mechanical repair unless your are a qualified technician If you have a problem with the machine contact your local dealer NEV...

Page 7: ...Cored 0 6 0 9mm Wire Spool Capacity Up to 1Kg DJMMIG195 GAS NO GAS Mains Voltage 230V 50Hz Rated Max Supply Current 20A Output Amperage Range Duty Cycle 180A 10 No Load Voltage 23 43V Suitable Size Flux Cored 0 8 1 0mm Wire Spool Capacity Up to 1Kg 9 Assembly Installation 9 1 Fitting the welding screen Place the welding glass A over it in the frame for welding screen B Insert the handle welding ma...

Page 8: ...der E upwards and Pull the pressure roller spring D and swing it downward Screw the appropriate contact tube for the welding wire diameter on to the torch and fit the gas nozzle turning it clockwise Set the adjusting screw for the roller brake I so that the wire can still be moved and the roller stops automatically after the wire guide has been braked 10 Operation Before any work on the machine it...

Page 9: ...ferent levels using the welding current adjustment switch The required welding current depends on the material thickness the required penetration depth and the welding wire diameter Setting the wire feed speed The wire feed speed is automatically adjusted to the current setting The final wire feed speed setting can be made on the welding wire speed controller It is advisable to start with the medi...

Page 10: ...or a time 12 Maintenance Frequency of maintenance operations depends on the operating conditions how intensively the welder is used and how clean or dirty the welding site is aggressive atmospheres etc Always inspect the cables both earth and torch cable before use to ensure they are in perfect condition Ensure the earth clamp is clean and secured correctly to the cable Check the hose for security...

Page 11: ...14 Transformer 6 Wire feed 15 Bottom panel 7 Screw 16 Thermal protection 8 Wire spool holder 17 Screw 9 Screw 18 Nut No Description No Description 19 Potentionmeter 28 Water joint 20 PC board 29 Earth clamp 21 Welding torch 30 Plug 22 Kickstand 31 Screw 23 Knob 32 Plastic foot 24 Fan 33 Screw spacer 25 Overheating indicator light 34 Right panel 26 Power switch 27 Adjustment switch ...

Page 12: ... plain cushion 9 Heat element 21 M8 spring cushion 10 Wire feeding motor 22 Bottom panel 11 Rectifier 23 Handle 12 Vertical panel 24 M5x20 bolt No Description No Description 25 Switch 36 Ø3 steel wire 26 Main switch 37 Right panel 27 Indicator light 38 M5x70 bolt 28 Potentiometer handle 39 M5x25 bolt 29 Electrode holder 40 Back panel 30 Infix reed 41 Bottle bracket 31 Plug 42 M5x12 bolt 32 Earth c...

Page 13: ...8 11 2020 MIG WELDER Part No DJMMIG130 DJMMIG195 EN IEC 60974 1 2018 A1 2019 EN 50445 2008 EN 60974 10 2014 A1 2015 EN 61000 3 11 2000 EN 61000 3 12 2011 2014 35 EU Low Voltage Directive 2014 30 EU EMC Directive ...

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