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6. 

ENGINE SOMETIMES SKIPS AT HIGHER SPEEDS:

 

Incorrect Ignition Timing  —————————----—————————— consult dealer 

Carburetor maladjusted  ——————————————--———— readjust carburetor 

Faulty spark plugs ——————————————————-------———— check spark plug

 

condition and reset gap* 

Bouncing off seat safety switch ———————------———   slow down on rough terrain

 

7. 

ENGINE OVER HEATED:

 

Air intake screen or fins clogged ————————— clean intake screen and fins Fuel 

mixture too lean  ——————————————————— readjust carburetor* Oil level 

too low or too high  —————————————————— adjust oil level  Improper 

ignition timing  ———————————————————— consult dealer Running 

engine too slow ——————————--------------------———————— run engine faster

 

(NOTE: Always mow at full throttle setting.)

 

8.    ,    ENGINE IDLES POORLY:

 

Carburetor maladjustment  ————————————————— readjust carburetor 

Improper spark plug gap —————--------—————————— check and re-gap plug*

 

9. 

ENGINE BACKFIRES:

 

Carburetor maladjustment ———————————————— readjust carburetor*

 

10.        ENGINE RUNS BUT MOWER WONT MOVE FORWARD:

 

Drive belt broken or slipping ———————————————— replace drive belt Shift 

linkage cable disconnected —————————-------------————————— reconnect 

Transmission shift arm disconnected —————------——————————— reconnect 

Transmission oil low —————-

———------—————————— 

add oil

 

Transmission locks in free wheel position  ——— put in lock position (see pg. 5) 

Hydrostat oil filter plugged  ———————————————————— replace filter  Bad 

transmission  ———————————————————————— consult dealer  Gear 

mating transmission/gearbox disconnected —————-------------——— consult dealer

 

11.        MOWER LOSES POWER OR TRANSMISSIONS OVER HEATS:

 

Hydrostat transmission oil too low or too high ————————————— add oil

 

OR drain oil as needed

 

Transmission damage  ————————————————————— consult dealer 

Transmission blowing oil out cap —————————————— overfilled or water

 

contaminated

 

12.        ENGINE STALLS WHEN BLADES ARE ENGAGED:

 

Operator not on seat ———————————————————————— sit on seat Faulty 

interlock system  ————————————————————— consult dealer  Bad blade 

spindle bearing —————————————————— consult dealer Deck drive belt 

not properly routed  —————————————————— reroute Blades blocked by 

foreign material ————————---------------------------------————— clean under deck

 

* See engine manual for engine adjustments.

 

14 

P-11408 

(2/99)

 

Summary of Contents for ZTR 700 Series

Page 1: ......

Page 2: ...tion 1 Safety Interlock Systems 3 III START UP AND OPERATION Checklist Before Operation 3 Control Locations 4 Operation 4 Mowing Recommendations 6 VI MAINTENANCE Maintenance Schedule 6 Maintenance Ins...

Page 3: ...ty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or components other than those supplied by Dixon Industries Inc VOIDS ALL WARRANTY 6 T...

Page 4: ......

Page 5: ...be trained in its proper use and warned of its dangers Before operating adjusting or servicing the Zero Turning Radius Mower they should read and understand this entire manual and the engine owner s m...

Page 6: ...cool before storing in any enclosure The engine exhaust and gasoline fumes are dangerous 14 NEVER REMOVE THE FUEL CAP or add gasoline to a running or hot engine that has not been allowed to cool for 2...

Page 7: ...Levers are moved to the IN position 6 The engine will stop if the brake is SET and the mower blade clutch is engaged CHECKLIST BEFORE OPERATION 1 Make sure fuel tank is full Use regular unleaded gaso...

Page 8: ...ed cranking will damage starter motor and shorten the battery life 7 ADJUST ENGINE THROTTLE AND CHOKE for desired engine smoothness and speed NOTE When mowing always run engine at full throttle 8 RELE...

Page 9: ...top Pin 13 ENGAGE MOWER BLADE CLUTCH Set the Blade Clutch Switch to the ON position The engine will not start if the blade clutch is engaged If the operator is not in the seat the engine will stop if...

Page 10: ...ase oil level before each use Clean grass from Hydrostat fans and cooling fans before each use Check air intake screen after each use Clean grass under deck after each use Check tire pressure every 10...

Page 11: ...ays reconnect the ground wire last Keep the battery clean Remove the corrosion around the battery terminals by applying a solution of one part baking soda to four parts water Coat all exposed terminal...

Page 12: ...moval Check the oil level on the dipstick The proper oil level should register between the marked hole on the dipstick and the end of the dipstick Replenish as needed with 20W 50 Motor Oil DO NOT OVER...

Page 13: ...To Align Handles Sit on the seat and push the control levers full forward and full backward If the ends do not match the handles maybe adjusted as follows a Locate Setscrew stops in the Steering Cont...

Page 14: ...front of the mower Remove old belt if required Replace with new belt C With the belt in place on all pullies reinsert the spring heavy washer lockwasher and 3 8 bolt Tighten 3 8 bolt fully 11 LEVELING...

Page 15: ...hoist to the deck lift bolt Lift the nose of the deck until the deck is standing vertical and the deck latch engages IMPORTANT NOTE MAKE SURE THAT THE DECK IS LIFTED FAR ENOUGH FOR THE DECK LATCH TO...

Page 16: ...12 P 11408 2 99...

Page 17: ...re loose or grounded check spark plug wires Spark plug s faulty or improperly gapped check spark plug condition and reset gap Electronic ignition defective consult dealer Dirty or maladjusted carburet...

Page 18: ...MOWER WONT MOVE FORWARD Drive belt broken or slipping replace drive belt Shift linkage cable disconnected reconnect Transmission shift arm disconnected reconnect Transmission oil low add oil Transmis...

Page 19: ...15 P 11408 2 99...

Page 20: ...NOTES...

Page 21: ...he state of California to cause cancer birth defects or other reproductive harm Dixon and ZTR are registered trademarks of Dixon Industries Inc Dixon Industries inc A BLOUNT International Inc company...

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